Turning device for tube end machining
By using a combination of uniform force components and contact components in the pipe turning device, the turning deformation force is evenly dispersed, and the vibration and deformation problems caused by deformation forces during the turning process are solved, and the processing yield and accuracy are improved.
Patent Information
- Application Number
- CN202421478780.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the turning process of pipes, the pipes are prone to vibration and deformation due to turning forces, affecting dimensional accuracy, shape, position accuracy and surface roughness.
A turning device for pipe port processing is designed, and the inner wall of the pipe is supported by a uniform force assembly, and the turning deformation force is evenly dispersed through a combination of push and pull rod, synchronous disc, telescopic frame and contact assembly.
Effectively reduce the deformation during pipe port processing, improve the processing yield, and ensure the dimensional accuracy and surface quality of the pipe.
Smart Images

Figure CN222740322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe processing equipment, in particular to a turning device used for pipe port processing. Background Art
[0002] Tube turning is mainly used to process the wall of a tube to achieve a specific roughness, shape or size requirement. During the turning process, specialized cutting tools are usually used, which can rotate or move along the inner wall of the pipe to remove excess material or repair uneven surfaces.
[0003] In the tube turning process, the workpiece is prone to vibration and deformation under the action of turning force, which affects the dimensional accuracy, shape, position accuracy and surface roughness of the workpiece.
[0004] Based on the above situation, the inventors have proposed a turning device for pipe end processing to reduce the pipe wall condition during pipe end processing. Utility Model Content
[0005] The utility model aims to provide a turning device for processing pipe ports, which has the effect of supporting the inner walls of pipes with different calibers through a uniform force component and reducing deformation.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: A turning device for processing a pipe end, comprising a machine body and a uniform force assembly;
[0007] The machine body is equipped with a turning assembly and a chuck, and the uniform force assembly is installed on the chuck. When the chuck fixes the pipe, the uniform force assembly fits the inner wall of the pipe, so that the turning deformation force on the pipe is evenly applied.
[0008] The uniform force component includes a push-pull rod, a synchronous disk, a telescopic frame and a contact component. The push-pull rod is rotatably installed on the chuck. The synchronous disk is threadedly connected to the outer side of the push-pull rod. Both ends of the telescopic frame are rotatably connected to the synchronous disk and the chuck respectively. The contact component is arranged on the telescopic frame, and the telescopic frame contacts the inner wall of the pipe through the contact component.
[0009] The utility model is further configured as follows: the push-pull rod comprises a screw rod and a rotary handle, one end of the screw rod is rotatably mounted on the chuck, and the other end is fixedly connected to the rotary handle.
[0010] By adopting the above technical solution, the screw rod can be quickly rotated by turning the handle, so as to conveniently drive the screw rod to apply force to the synchronous disk.
[0011] The utility model is further configured as follows: a support disk is fixedly installed at the center of the chuck, a sleeve is arranged at one end of the screw rod close to the support disk, the outer side of the sleeve is fixed to the support disk, and the inner side of the sleeve is rotatably connected to the screw rod.
[0012] By adopting the above technical solution, the screw rod can stably rotate on the sleeve.
[0013] The utility model is further configured as follows: the synchronous disk includes a moving disk and a mounting opening, the moving disk center is threadedly connected to the screw rod, the mounting opening is opened on the outside of the moving disk, and the moving disk is connected to the telescopic frame through the mounting opening.
[0014] By adopting the above technical solution, when the screw rod rotates forward or reversely, it can drive the shifting plate to move left or right, so as to meet the use requirements of the telescopic frame.
[0015] The utility model is further configured as follows: the number of the installation openings is two or more, and the installation openings are arranged equidistantly along the circumference of the shifting plate, and the number of the telescopic frames is consistent with the number of the installation openings.
[0016] By adopting the above technical solution, the outer sides of all telescopic frames can maintain the same center, and the screw rod is concentric with the synchronous disk and the chuck, and thus is concentric with the pipe.
[0017] The utility model is further configured as follows: the telescopic frame comprises a bracket and a support frame rotatably connected to each other, and the outer ends of the bracket and the support frame are rotatably connected to the installation port and the support plate respectively.
[0018] By adopting the above technical solution, when the shifting plate moves to the right, the bracket pushes the support frame, so that after the support frame rotates, its outer side contacts the inner wall of the pipe synchronously.
[0019] The utility model is further configured as follows: a base is fixedly mounted on the inner end of the support frame, the inner wall of the base is rotatably connected to the bracket, the outer end of the support frame is rotatably mounted on a rotating seat, and one end of the rotating seat away from the support frame is rotatably connected to the support plate.
[0020] By adopting the above technical solution, the support frame can be rotated and matched with the bracket and the support plate stably and quickly, thereby improving the convenience and stability of use.
[0021] The utility model is further configured as follows: the contact assembly includes a mounting plate, a rotating plate and a gasket, the bottom end of the mounting plate is fixed to the rotating plate, the inner wall of the rotating plate is rotatably connected to the support frame, and the gasket is fixed to the upper surface of the mounting plate.
[0022] By adopting the above technical solution, when the support frame expands outside the inner wall of the tube, the contact plate can be closely attached to the inner wall of the tube to increase the contact area and facilitate the transmission of force.
[0023] The utility model is further configured as follows: the material of the gasket is rubber or silicone.
[0024] By adopting the above technical solution, the contact plate can be stably attached to the inner wall of the pipe, and the contact surface is protected from wear.
[0025] The utility model is further configured as follows: the turning assembly includes a first movable assembly, a second movable assembly and a cutter, the first movable assembly is mounted on the machine body, the bottom of the second movable assembly is connected to the first movable assembly, and the cutter is fixed on the second movable assembly.
[0026] By adopting the above technical solution, the cutter is driven to move forward and backward by the first moving component.
[0027] The beneficial effects of the utility model are:
[0028] After the pipe is clamped by the chuck, the handle is rotated to rotate the screw rod to apply force to the moving plate, so that the moving plate can move toward the chuck, and the bracket pushes the support frame outward, so that the support frame can expand outward and drive the plate to contact the inner wall of the pipe at multiple places at the same time. Therefore, when the pipes have different diameters, the uniform force component can also be used. When the pipe is subjected to external force during turning, the uniform force component can contact and support the inner wall of the pipe to effectively disperse and resist these external forces, thereby reducing the deformation of the pipe wall and improving the yield rate of pipe processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 A schematic structural diagram of a turning device for pipe end processing provided by an embodiment of the utility model;
[0031] Figure 2 This is a schematic diagram of the structure of the uniform force assembly in the embodiment of the utility model;
[0032] Figure 3 This is a schematic diagram of the structure of the push-pull rod in the embodiment of the utility model;
[0033] Figure 4 It is a schematic diagram of the structure of the contact assembly in the embodiment of the utility model.
[0034] In the figure, 1, machine body; 2, uniform force assembly; 11, turning assembly; 12, chuck; 13, support plate; 14, first moving assembly; 15, second moving assembly; 16, cutter; 21, push-pull rod; 22, synchronous disk; 23, telescopic frame; 24, contact assembly; 211, screw rod; 212, rotary handle; 213, sleeve; 221, moving plate; 222, mounting port; 231, bracket; 232, support frame; 233, base; 234, swivel seat; 341, sticking plate; 242, rotating plate; 243, gasket. DETAILED DESCRIPTION
[0035] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] The present utility model embodiment specifically provides a turning device for pipe end processing, please refer to Figure 1 , comprising a body 1 and a uniform force component 2;
[0037] Among them, a turning assembly 11 and a chuck 12 are installed on the machine body 1. The chuck 12 is used to clamp the pipe. The uniform force assembly 2 is installed on the chuck 12. When the chuck 12 fixes the pipe, the uniform force assembly 2 fits with the inner wall of the pipe to evenly apply the turning deformation force to the pipe, thereby reducing the deformation force on the pipe, thereby reducing the force deformation of the pipe during turning.
[0038] During implementation, the turning assembly 11 includes a first moving assembly 14, a second moving assembly 15 and a cutter 16. The first moving assembly 14 is installed on the body 1, and the bottom of the second moving assembly 15 is connected to the first moving assembly 14. The first moving assembly 14 and the second moving assembly 15 are respectively the existing Y-axis moving structure and the X-axis moving component. Since the technology is relatively mature, it will not be described in detail here. The cutter 16 is fixed on the second moving assembly 15, and the cutter 16 is driven to move forward and backward by the first moving assembly 14, and is driven to move left and right by the second moving assembly 15, so as to adjust the appropriate turning position and turn the pipe.
[0039] For details, please refer to Figure 2The uniform force component 2 includes a push-pull rod 21, a synchronous disk 22, a telescopic frame 23 and a contact component 24. The push-pull rod 21 is rotatably installed on the chuck 12. The synchronous disk 22 is threadedly connected to the outer side of the push-pull rod 21. The two ends of the telescopic frame 23 are rotatably connected to the synchronous disk 22 and the chuck 12 respectively, so that the movement of the synchronous disk 22 drives the telescopic frame 23 to expand and move outward. The contact component 24 is arranged on the telescopic frame 23. The telescopic frame 23 contacts the inner wall of the pipe through the contact component 24, so that when the pipe is subjected to turning force, the turning force is evenly transmitted to the inner wall of the pipe through the telescopic frame 23, thereby improving the anti-deformation force.
[0040] For further information, please refer to Figure 3 The push-pull rod 21 includes a screw rod 211 and a knob 212 . One end of the screw rod 211 is rotatably mounted on the chuck 12 , and the other end is fixedly connected to the knob 212 . The screw rod 211 can be quickly rotated by the knob 212 , so as to conveniently drive the screw rod 211 to apply force to the synchronous disk 22 .
[0041] A support plate 13 is fixedly mounted at the center of the chuck 12, and a sleeve 213 is provided at one end of the screw rod 211 close to the support plate 13. The outer side of the sleeve 213 is fixed to the support plate 13, and the inner side of the sleeve 213 is rotatably connected to the screw rod 211, so that the screw rod 211 can stably rotate on the sleeve 213.
[0042] It is worth mentioning that the chuck 12 clamps the pipe and drives the chuck 12 to rotate through the machine body 1 to drive the pipe to rotate and turn. The rotation direction of the pipe is consistent with the rotation direction required on the screw 211 when the synchronous disk 22 moves to the right. Therefore, when the contact component 24 is tightly fixed to the inner wall of the pipe, when the pipe rotates, it can also drive the screw 211 and the synchronous disk 22 to rotate together to meet the needs of use. When turning is completed, the handle 212 can be rotated in the opposite direction to make the synchronous disk 22 drive the telescopic frame 23 to retract, so that the contact component 24 and the pipe are no longer in contact.
[0043] During implementation, the synchronization disk 22 includes a moving disk 221 and an installation port 222. The center of the moving disk 221 is threadedly connected to the screw rod 211. The installation port 222 is opened on the outside of the moving disk 221. The moving disk 221 is connected to the telescopic frame 23 through the installation port 222, so that when the screw rod 211 rotates forward or reversely, it can drive the moving disk 221 to move left or right to meet the use needs of the telescopic frame 23.
[0044] Among them, the number of installation openings 222 is set at two or more, and the installation openings 222 are arranged equidistantly along the circumference of the shift plate 221, and the number of telescopic frames 23 is consistent with the installation openings 222, so that the outer sides of all telescopic frames 23 can maintain the same center of the circle, and the screw rod 211 is concentric with the synchronous disk 22 and the chuck 12, and thus concentric with the pipe, so that the outer side of the telescopic frame 23 can be concentric with the pipe.
[0045] Furthermore, the telescopic frame 23 includes a bracket 231 and a support frame 232 which are rotatably connected to each other. The outer ends of the bracket 231 and the support frame 232 are rotatably connected to the installation port 222 and the support plate 13 respectively, so that when the moving plate 221 moves to the right, the bracket 231 pushes the support frame 232, so that after the support frame 232 rotates, its outer side is in synchronous contact with the inner wall of the pipe, thereby stabilizing the pipe while being able to evenly transmit and bear force on the inner wall of the pipe.
[0046] Among them, a base 233 is fixedly installed at the inner end of the support frame 232, and the inner wall of the base 233 is rotatably connected to the bracket 231. The outer end of the support frame 232 is rotatably installed on the swivel seat 234, and the end of the swivel seat 234 away from the support frame 232 is rotatably connected to the support plate 13, so that the support frame 232 can be stably and quickly rotated with the bracket 231 and the support plate 13, thereby improving the convenience and stability of use.
[0047] Please refer to Figure 4 The contact component 24 includes a plate 341, a rotating plate 242 and a gasket 243. The bottom end of the plate 341 is fixed to the rotating plate 242. The inner wall of the rotating plate 242 is rotatably connected to the support frame 232. The gasket 243 is fixed to the upper surface of the plate 341, so that when the support frame 232 expands outside the inner wall of the tube, the plate 341 can be tightly attached to the inner wall of the tube to increase the contact area and facilitate force transmission.
[0048] The material of the gasket 243 is rubber or silicone, so that the contact plate 341 can be stably attached to the inner wall of the pipe and the contact surface is protected from wear.
[0049] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A turning device for pipe end processing, characterized in that: It comprises a body (1) and a uniform force component (2); A turning assembly (11) and a chuck (12) are mounted on the machine body (1), and a uniform force assembly (2) is mounted on the chuck (12). When the chuck (12) fixes the pipe, the uniform force assembly (2) fits against the inner wall of the pipe, thereby uniformly applying the turning deformation force to the pipe. The uniform force assembly (2) comprises a push-pull rod (21), a synchronous disk (22), a telescopic frame (23) and a contact assembly (24); the push-pull rod (21) is rotatably mounted on a chuck (12); the synchronous disk (22) is threadedly connected to the outer side of the push-pull rod (21); two ends of the telescopic frame (23) are rotatably connected to the synchronous disk (22) and the chuck (12) respectively; the contact assembly (24) is arranged on the telescopic frame (23); and the telescopic frame (23) contacts the inner wall of the pipe through the contact assembly (24).
2. A turning device for pipe end processing according to claim 1, characterized in that: The push-pull rod (21) comprises a screw rod (211) and a rotary handle (212); one end of the screw rod (211) is rotatably mounted on the chuck (12), and the other end is fixedly connected to the rotary handle (212).
3. A turning device for pipe end processing according to claim 2, characterized in that: A support disk (13) is fixedly mounted at the center of the chuck (12); a sleeve (213) is arranged at one end of the screw rod (211) close to the support disk (13); the outer side of the sleeve (213) is fixed to the support disk (13), and the inner side of the sleeve (213) is rotatably connected to the screw rod (211).
4. A turning device for pipe end processing according to claim 3, characterized in that: The synchronization disk (22) comprises a moving disk (221) and a mounting opening (222); the center of the moving disk (221) is threadedly connected to the screw rod (211); the mounting opening (222) is opened on the outside of the moving disk (221); and the moving disk (221) is connected to the telescopic frame (23) via the mounting opening (222).
5. A turning device for pipe end processing according to claim 4, characterized in that: The number of the installation openings (222) is two or more, and the installation openings (222) are arranged equidistantly along the circumference of the moving plate (221), and the number of the telescopic frames (23) is consistent with the number of the installation openings (222).
6. A turning device for pipe end processing according to claim 5, characterized in that: The telescopic frame (23) comprises a bracket (231) and a support frame (232) which are rotatably connected to each other, and the outer ends of the bracket (231) and the support frame (232) are rotatably connected to the installation opening (222) and the support plate (13) respectively.
7. A turning device for pipe end processing according to claim 6, characterized in that: The inner end of the support frame (232) is fixedly provided with a base (233), the inner wall of the base (233) is rotatably connected to the bracket (231), the outer end of the support frame (232) is rotatably mounted on a rotating seat (234), and one end of the rotating seat (234) away from the support frame (232) is rotatably connected to the support plate (13).
8. A turning device for pipe end processing according to claim 7, characterized in that: The contact assembly (24) comprises a contact plate (341), a rotating plate (242) and a gasket (243); the bottom end of the contact plate (341) is fixed to the rotating plate (242); the inner wall of the rotating plate (242) is rotatably connected to the support frame (232); and the gasket (243) is fixed to the upper surface of the contact plate (341).
9. A turning device for pipe end processing according to claim 8, characterized in that: The material of the gasket (243) is rubber or silicone.
10. A turning device for pipe end processing according to claim 1 or 9, characterized in that: The turning assembly (11) comprises a first movable assembly (14), a second movable assembly (15) and a cutter (16); the first movable assembly (14) is mounted on the machine body (1); the bottom of the second movable assembly (15) is connected to the first movable assembly (14); and the cutter (16) is fixed on the second movable assembly (15).