A horizontal band sawing machine

Abstract

The utility model discloses a horizontal band sawing machine, comprising a base, a saw seat installed on the top of the base, and a sawing device installed on the top of the saw seat, wherein a saw blade is installed on the sawing device. The utility model can reduce the noise and vibration of the horizontal band sawing machine of the utility model when it is working by arranging a buffering noise reduction and shock absorbing rubber pad, and can play a lubricating and cooling role on the saw blade when the horizontal band sawing machine is working by arranging a cooling and lubricating mechanism, thereby increasing the service life of the horizontal band sawing machine, and can perform auxiliary control on the sawing device in real time by arranging an electrical control box, thereby improving the practicality of the utility model, and can play a shielding and protective role on the saw blade by arranging a protective mechanism, thereby avoiding the safety hazards caused by the saw blade being exposed to the outside, and can smoothly guide the collected waste chips into the collection box through the inclined collection trough design, thereby improving the convenience of waste chip collection.

Description

Technical Field

[0001] The utility model relates to the technical field of sawing machine design, manufacturing and processing, in particular to a horizontal band sawing machine. Background Art

[0002] Band saw machines mainly use saw bands or saw blades as cutting tools to cut various metal materials such as alloy structural steel, medium carbon steel, low alloy steel, heat-resistant steel SKT, high alloy steel, special alloy steel, stainless steel, bearing steel, acid-resistant steel, straightening steel, etc. The processing accuracy of saw machines is generally not very high, and they are mostly used in material preparation workshops to cut various bar materials, pipe materials and other profiles. Its working principle is: the driving wheel and the driven wheel drive the saw blade to operate, and the cutting direction of the saw blade is controlled by the guide rail control frame.

[0003] As disclosed in the publication (announcement) number: CN103381507A, a horizontal band saw is disclosed, which includes: a bed base and an electrical control box, the electrical control box is fixed on the bed base, and hydraulic circuits and electric control circuits are distributed inside the bed base; a workpiece positioning device and a sawing device are provided on the bed base, and the sawing device is supported above the workpiece positioning device through hydraulic guide columns; the workpiece positioning device includes: a main bench vise group and a feeding bench vise group matched therewith; the main bench vise group includes: a bench vise biting mechanism and a fixed bench vise and a movable bench vise matched therewith on the bench vise biting mechanism; the bench vise biting mechanism uses a hydraulic cylinder as power and drives the movable bench vise to bit with the fixed bench vise.

[0004] However, the band sawing machine in the prior art has the following disadvantages:

[0005] 1 Noise and vibration: During the cutting process, the horizontal band saw may generate loud noise and vibration, which not only affects the operator's comfort, but may also cause damage to the saw itself and the saw blade.

[0006] 2 Inadequate cooling system: The heat generated during cutting may cause the saw blade to overheat, affecting the cutting performance and service life of the saw blade. If the cooling system is not designed properly or maintained properly, it may lead to poor cooling effect.

[0007] 3. Low degree of automation: Modern manufacturing industry has increasingly higher requirements for the degree of automation, and some traditional horizontal band saws may lack automated control and auxiliary functions, resulting in cumbersome operation process and low production efficiency.

[0008] 4 Safety issues: When using a horizontal band saw, there may be some safety hazards, such as exposed saw blades and insufficient protective measures, which need to be improved to improve operational safety.

[0009] 5 Product waste chips can easily cause congestion. Waste chip treatment: Waste chips may clog the saw machine's chip removal system and affect the normal operation of the saw machine. This requires regular cleaning and maintenance of the chip removal system to keep it smooth. If waste chips are not properly handled, they may pollute the working environment and affect the health of operators. Utility Model Content

[0010] The purpose of the utility model is to provide a horizontal band sawing machine. By arranging a buffer, noise reduction and shock absorbing rubber pad, the noise and vibration of the horizontal band sawing machine of the utility model during operation can be reduced. By arranging a cooling and lubricating mechanism, the saw blade can be lubricated and cooled when the horizontal band sawing machine is working, thereby increasing the service life of the horizontal band sawing machine. By arranging an electrical control box, the sawing device can be auxiliary controlled in real time, thereby improving the practicality of the utility model. By arranging a protective mechanism, the saw blade can be shielded and protected to avoid the safety hazards caused by the saw blade being exposed to the outside. By means of a tilted collection trough, the collected waste chips can be smoothly introduced into the collection box, thereby improving the convenience of waste chip collection.

[0011] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0012] A horizontal band sawing machine, comprising:

[0013] abutment;

[0014] a saw seat mounted on the top of the base;

[0015] A sawing device installed on the top of the saw seat, wherein a saw blade is installed on the sawing device;

[0016] A protection mechanism for protecting the saw blade;

[0017] A cooling and lubricating mechanism for cooling the saw blade;

[0018] A position-limiting conveying mechanism used for guiding and conveying workpieces to be processed.

[0019] In the above-mentioned horizontal band saw, a buffering, noise-reducing and shock-absorbing rubber pad is arranged on the top of the base and at a position corresponding to the saw seat. By arranging the buffering, noise-reducing and shock-absorbing rubber pad, the noise and vibration of the horizontal band saw of the utility model can be reduced during operation.

[0020] The above-mentioned horizontal band saw machine, wherein a collection groove for collecting waste chips is provided on the top of the saw seat, and a collection box is provided on the side of the saw seat and corresponding to the position of the collection groove. The collection groove is of an inclined design. Through the inclined collection groove, the collected waste chips can be smoothly introduced into the collection box, thereby improving the convenience of waste chip collection.

[0021] In the above-mentioned horizontal band saw machine, the protective mechanism includes two mounting slide rails fixedly connected to the sawing device, and mounting slide bars are slidably connected to the two mounting slide rails. A protective baffle for shielding and protecting the saw blade is arranged between the two mounting slide bars. By setting up the protective mechanism, the saw blade can be shielded and protected to avoid safety hazards caused by the saw blade being exposed to the outside.

[0022] In the above-mentioned horizontal band saw machine, the cooling and lubricating mechanism includes a cooling pump fixedly connected to the sawing device, a cooling pipe is installed on the liquid outlet of the cooling pump, a spray pipe for cooling the saw blade is installed at the end of the cooling pipe and corresponding to the position of the saw blade, and a plurality of spray heads arranged at equal distances are installed on the spray pipe. By setting up the cooling and lubricating mechanism, the saw blade can be lubricated and cooled when the horizontal band saw machine is working, thereby increasing the service life of the horizontal band saw machine.

[0023] In the above-mentioned horizontal band saw machine, the limiting conveying mechanism includes an L-shaped bracket fixedly connected to the saw seat, and two symmetrically arranged L-shaped guide rails are fixedly connected to the L-shaped bracket. By setting up the limiting conveying mechanism, the cut material can be limited, thereby increasing the stability of material cutting.

[0024] In the above-mentioned horizontal band sawing machine, a plurality of support balls arranged at equal distances are installed on the L-shaped guide rail, and the convenience of material transportation is increased by providing the support balls.

[0025] The above-mentioned horizontal band saw machine also includes an electrical control box for controlling the sawing device, and the electrical control box is installed on the side of the saw seat. By setting up the electrical control box, the sawing device can be auxiliary controlled in real time, thereby improving the practicality of the utility model.

[0026] The utility model has at least the following beneficial effects:

[0027] In the utility model, a horizontal band sawing machine is realized. By arranging a buffer, noise reduction and shock absorbing rubber pad, the noise and vibration of the horizontal band sawing machine of the utility model during operation can be reduced. By arranging a cooling and lubricating mechanism, the saw blade can be lubricated and cooled when the horizontal band sawing machine is working, thereby increasing the service life of the horizontal band sawing machine. By arranging an electrical control box, the sawing device can be auxiliary controlled in real time, thereby improving the practicality of the utility model. By arranging a protective mechanism, the saw blade can be shielded and protected to avoid the safety hazards caused by the saw blade being exposed to the outside. By using the inclined collection trough, the collected waste chips can be smoothly introduced into the collection box, thereby improving the convenience of waste chip collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0029] Figure 1 This is a schematic diagram of the structure of the horizontal band sawing machine of the utility model;

[0030] Figure 2 It is a structural schematic diagram of a saw seat in a horizontal band sawing machine of the utility model;

[0031] Figure 3 It is a structural schematic diagram of the sawing device in the horizontal band sawing machine of the utility model;

[0032] Figure 4 It is a structural schematic diagram of the protection mechanism in the horizontal band sawing machine of the utility model;

[0033] Figure 5 The structure diagram of the cooling and lubricating mechanism in the horizontal band sawing machine of the utility model is shown;

[0034] Figure 6 The utility model is a schematic diagram of the structure of the limit conveying mechanism in the horizontal band sawing machine.

[0035] Description of Figure Numbers:

[0036] 1. Base; 2. Saw seat; 3. Sawing device; 4. Protection mechanism; 5. Cooling and lubrication mechanism; 6. Limiting and conveying mechanism; 7. Electrical control box;

[0037] 101. Buffering, noise reduction and shock absorption rubber pad;

[0038] 201, collecting tank; 202, collecting box;

[0039] 301, saw blade;

[0040] 401. Install the slide rail; 402. Install the slide bar; 403. Protective baffle;

[0041] 501, cooling pump; 502, cooling pipe; 503, spray pipe;

[0042] 5031, sprinkler head;

[0043] 601, L-shaped bracket; 602, L-shaped guide rail; 6021, supporting ball. DETAILED DESCRIPTION

[0044] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0045] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the embodiments of the present invention.

[0046] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0047] Please refer to Figures 1 to 6 As shown, an embodiment of the utility model provides a horizontal band sawing machine, comprising: a base 1, a saw seat 2 installed on the top of the base 1, a sawing device 3 installed on the top of the saw seat 2, a protection mechanism 4 for protecting a saw blade 301, a cooling and lubricating mechanism 5 for cooling the saw blade 301, and a limit conveying mechanism 6 for guiding and conveying a workpiece to be processed;

[0048] The sawing device 3 is provided with a saw blade 301 .

[0049] Please refer to Figures 1 to 6 As shown, a buffer, noise reduction and shock absorbing rubber pad 101 is provided on the top of the base 1 and at a position corresponding to the saw seat 2;

[0050] By adopting the above technical solution, the noise and vibration of the horizontal band sawing machine of the utility model can be reduced when the horizontal band sawing machine is working by arranging the buffering noise reduction and shock absorbing rubber pad 101.

[0051] Please refer to Figures 1 to 6 As shown, a collection groove 201 for collecting waste chips is provided on the top of the saw seat 2, and a collection box 202 is provided on the side of the saw seat 2 corresponding to the position of the collection groove 201, and the collection groove 201 is of inclined design;

[0052] By adopting the above technical solution, the collected waste chips can be smoothly introduced into the collection box 202 through the inclined collection groove 201, thereby improving the convenience of waste chip collection.

[0053] Please refer to Figures 1 to 6As shown, the protection mechanism 4 includes two mounting rails 401 fixedly connected to the sawing device 3, and mounting slide bars 402 are slidably connected to the two mounting rails 401. A protection baffle 403 for shielding and protecting the saw blade 301 is arranged between the two mounting slide bars 402;

[0054] By adopting the above technical solution and providing the protection mechanism 4, the saw blade 301 can be shielded and protected, thereby avoiding the potential safety hazard caused by the saw blade 301 being exposed to the outside.

[0055] Please refer to Figures 1 to 6 As shown, the cooling and lubricating mechanism 5 includes a cooling pump 501 fixedly connected to the sawing device 3, a cooling pipe 502 is installed on the liquid outlet of the cooling pump 501, and a spray pipe 503 for cooling the saw blade 301 is installed at the end of the cooling pipe 502 and at the position corresponding to the saw blade 301, and a plurality of spray heads 5031 arranged at equal distances are installed on the spray pipe 503;

[0056] By adopting the above technical solution and providing the cooling and lubricating mechanism 5, the saw blade 301 can be lubricated and cooled when the horizontal band saw is working, thereby increasing the service life of the horizontal band saw.

[0057] Please refer to Figures 1 to 6 As shown, the position-limiting conveying mechanism 6 includes an L-shaped bracket 601 fixedly connected to the saw seat 2, and two symmetrically arranged L-shaped guide rails 602 are fixedly connected to the L-shaped bracket 601;

[0058] By adopting the above technical solution, the limiting conveying mechanism 6 is provided to limit the cut material, thereby increasing the stability of the material cutting.

[0059] Please refer to Figures 1 to 6 As shown, a plurality of support balls 6021 arranged at equal distances are installed on the L-shaped guide rail 602;

[0060] By adopting the above technical solution, the convenience of material transportation is increased by providing the support balls 6021.

[0061] Please refer to Figures 1 to 6 As shown, the electric control box 7 for controlling the sawing device 3 is also included, and the electric control box 7 is installed on the side of the saw seat 2

[0062] By adopting the above technical solution and providing the electrical control box 7, the sawing device 3 can be auxiliary controlled in real time, thereby improving the practicality of the utility model.

[0063] The working principle of the utility model is as follows: by arranging a buffering noise reduction and shock absorbing rubber pad 101, the noise and vibration of the horizontal band saw machine of the utility model during operation can be reduced; by arranging a cooling and lubricating mechanism 5, the saw blade 301 can be lubricated and cooled when the horizontal band saw machine is working, thereby increasing the service life of the horizontal band saw machine; by arranging an electrical control box 7, the sawing device 3 can be auxiliary controlled in real time, thereby improving the practicality of the utility model; by arranging a protective mechanism 4, the saw blade 301 can be shielded and protected to avoid the safety hazards caused by the saw blade 301 being exposed to the outside; through the inclined collection groove 201, the collected waste chips can be smoothly introduced into the collection box 202, thereby improving the convenience of waste chip collection.

[0064] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A horizontal band saw, characterized in that: include: abutment(1); A saw seat (2) mounted on the top of the base (1); Wherein, a buffering, noise-reducing and shock-absorbing rubber pad (101) is arranged on the top of the base (1) and at a position corresponding to the saw seat (2); Wherein, a collection groove (201) for collecting waste chips is provided on the top of the saw seat (2), and a collection box (202) is provided on the side of the saw seat (2) at a position corresponding to the collection groove (201); A sawing device (3) installed on the top of the saw seat (2), wherein a saw blade (301) is installed on the sawing device (3); A protection mechanism (4) for protecting the saw blade (301); The protection mechanism (4) comprises two mounting slide rails (401) fixedly connected to the sawing device (3), the two mounting slide rails (401) are slidably connected to mounting slide bars (402), and a protection baffle (403) for shielding and protecting the saw blade (301) is arranged between the two mounting slide bars (402); A cooling and lubricating mechanism (5) for cooling the saw blade (301); The cooling and lubricating mechanism (5) comprises a cooling pump (501) fixedly connected to the sawing device (3); a cooling pipe (502) is installed on the liquid outlet of the cooling pump (501); a spray pipe (503) for cooling the saw blade (301) is installed at the end of the cooling pipe (502) and at a position corresponding to the saw blade (301); and a plurality of spray heads (5031) arranged at equal distances are installed on the spray pipe (503); A position limiting conveying mechanism (6) is used for guiding and conveying a workpiece to be processed.

2. A horizontal band saw according to claim 1, characterized in that: The collecting tank (201) is of inclined design.

3. A horizontal band saw according to claim 2, characterized in that: The position-limiting conveying mechanism (6) comprises an L-shaped bracket (601) fixedly connected to the saw seat (2), and two symmetrically arranged L-shaped guide rails (602) are fixedly connected to the L-shaped bracket (601).

4. A horizontal band sawing machine according to claim 3, characterized in that: A plurality of supporting balls (6021) arranged at equal distances are installed on the L-shaped guide rail (602).

5. A horizontal band sawing machine according to claim 4, characterized in that: It also includes an electrical control box (7) for controlling the sawing device (3), and the electrical control box (7) is installed on the side of the saw seat (2).

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