Automatic strip welding device
By slidingly connecting the cutting device and welding device on the support beam of the plate and belt splicing device, automatic welding of the plate and belt is achieved, solving the problems of cumbersome operation, inefficiency and health threats caused by manual welding in the prior art, and the automation and high efficiency of plate and belt splicing are achieved.
Patent Information
- Application Number
- CN202420496936.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing plate and tape splicing device requires manual welding, which is cumbersome and inefficient. The strong light and smoke generated during the welding pose a threat to the health of staff.
An automatic welding device for plate and tape is designed. By sliding the cutting device and welding device on the support beam, the cutting device and welding device are automatically driven to cut and weld the plate and tape, thereby realizing the automation of plate and tape splicing.
The automation of the board and strip splicing process is achieved without manual operation, the process is simple and efficient, saving human resources and avoiding damage to the health of staff.
Smart Images

Figure CN222740583U_ABST
Abstract
Description
Technical Field
[0001] The utility model generally relates to the technical field of metal processing, and in particular to an automatic plate and strip welding device. Background Art
[0002] During the surface processing of the plate and strip, in order to remove the oxide layer, rust, pollutants and grease on the surface of the plate and strip, so as to improve the cleanliness and brightness of the surface of the plate and strip, the plate and strip need to be acid-free treated. The long strip of plate and strip is flattened and passed through the continuously arranged grinding and brushing units, and is polished by rollers covered with brush strips. The plate and strip are in a flattened state in the grinding and brushing units. Usually, the rollers are arranged on the upper and lower surfaces of the flattened plate and strip. In order to prevent the plate and strip from bending, rollers are also provided for support.
[0003] In the acid-free treatment, it takes a long time to start and stop many grinding and brushing units, and due to the harsh processing environment, the start and stop operation of the grinding and brushing units is not only laborious, but also harmful to the health of the workers. Therefore, in order to ensure that the grinding and brushing units are not simply operated, the plate strips to be processed need to be spliced into a complete and uninterrupted plate strip, so that the grinding and brushing units can not simply operate to complete the processing of the plate strips to be processed at one time. Most of the existing plate strip splicing devices are two clamping devices set on the workbench. The two clamping devices clamp the head and tail of the two plates and strips respectively, and use mechanical scissors to cut the splicing surface of the head and tail so that the head and tail can be aligned. After moving the clamping device and splicing the head and tail together, the staff manually welds the two plates and strips together with a welding gun to complete the plate strip splicing.
[0004] This solution has the following defects: workers are required to perform welding manually, the overall operation process is cumbersome and inefficient, and the strong light and smoke generated during welding will also pose a threat to the health of workers. Summary of the invention
[0005] In view of the above-mentioned defects or shortcomings in the prior art, it is expected to provide an automatic plate and strip welding device, which connects the cutting device and the welding device by sliding on the support beam, and automatically drives the cutting device and the welding device to cut and weld the plate and strip. The splicing process is automated and no manual operation is required. The process is simple and efficient, saving human resources and avoiding damage to the health of the workers.
[0006] The effect of the utility model is achieved in this way:
[0007] The present application provides a plate strip automatic welding device, comprising:
[0008] The frame has a front guide device and a rear guide device disposed at the top of the frame, and the front guide device and the rear guide device are configured to carry and guide the plate strip; the front guide device can slide forward and backward along the length direction of the frame, and the front guide device is also provided with a front clamping device, and the front clamping device is configured to clamp the plate strip material head, and the front clamping device includes a front clamping plate and a front clamping head disposed at the rear side of the front clamping plate;
[0009] The gantry comprises a horizontally arranged support beam, the support beam is arranged above the rear guide device, a rear clamping device is arranged between the bottom end of the support beam and the rear guide device, the rear clamping device is configured to clamp the tail of the plate strip, the rear clamping device comprises a rear clamping plate and a rear clamping head arranged on the front side of the rear clamping plate, a gap is left between the front clamping head and the rear clamping head, and the gap is configured as a processing area for processing the plate strip; the left and right sides of the front end surface of the support beam are respectively slidably connected with a cutting device and a welding device, and the cutting device and the welding device can slide left and right along the length direction of the support beam; the cutting device comprises a first mounting plate and two cutting guns arranged on the first mounting plate, the two cutting guns are respectively configured to cut the head and tail of the material; the welding device comprises a second mounting plate and a welding gun arranged on the second mounting plate, and the welding gun is configured to weld the plate strip; the first mounting plate and the second mounting plate are connected to the support beam through a transmission mechanism, and the moving trajectories of the cutting gun and the welding gun pass through the processing area.
[0010] When it is necessary to splice the head and tail of two plates, the front clamping device clamps the head on the front guide device, and the rear clamping device clamps the tail on the rear guide device; the cutting device is driven to move left and right along the front end face of the support beam, so that the cutting gun cuts the splicing surface of the head and tail into a consistent shape; the front guide device is driven to move backward until the head and tail are spliced together; the welding device is driven to move left and right along the front end face of the support beam, so that the welding gun welds the head and tail into a whole.
[0011] Furthermore, the front clamp and the rear clamp are both arranged to be inclined relative to the forward direction of the plate strip, and the inclination directions of the front clamp and the rear clamp are the same, and the setting direction of the support beam is also the same as the inclination direction of the front clamp and the rear clamp. By arranging the front clamp, the rear clamp and the support beam to be inclined relative to the forward direction of the plate strip, after welding, an inclined weld is presented on the plate strip, thereby making the weld longer and the welding strength higher.
[0012] Furthermore, the cutting gun is connected to the first mounting member, and the first mounting member is slidably connected to the first mounting plate in the vertical direction, so that the automatic plate strip welding device can freely adjust the distance between the cutting gun and the plate strip according to the thickness of the plate strip to be processed.
[0013] Furthermore, the first mounting member and the first mounting plate are connected by a first sliding mechanism, the first sliding mechanism includes a first guide rail and a first guide groove that slide with each other, the first guide rail is provided on one of the first mounting member and the first mounting plate, and the first guide groove is provided on the other of the first mounting member and the first mounting plate; the first mounting plate is also provided with a first cylinder, the first cylinder pushes the first mounting member to move on the first mounting plate. It is ensured that the connection between the first mounting member and the first mounting plate is stable and the sliding is smooth, and the position of the cutting gun can be automatically adjusted by the first cylinder.
[0014] Furthermore, the two cutting guns are respectively connected to the first mounting seat and the second mounting seat, and the first mounting member is recessed with a first mounting groove, and the first mounting seat and the second mounting seat can move forward and backward in the horizontal direction in the first mounting groove; the first mounting member is also provided with a first knob bolt, which passes through and is screwed to the first mounting seat and the second mounting seat, and the internal threads of the first mounting seat and the second mounting seat are in opposite directions, so that when the first knob bolt is turned, the first mounting seat and the second mounting seat are closer to or farther away from each other, thereby adjusting the distance between the two cutting guns, making the distance adjustment operation between the two cutting guns simple and convenient.
[0015] Furthermore, the welding gun is connected to the second mounting member, and the second mounting member is slidably connected to the second mounting plate along the vertical direction, so that the distance between the welding gun and the plate strip can be adjusted to ensure the strength and accuracy of the weld.
[0016] Furthermore, the second mounting member and the second mounting plate are connected via a second sliding mechanism, the second sliding mechanism comprises a second guide rail and a second guide groove that slide with each other, the second guide rail is provided on one of the second mounting member and the second mounting plate, and the second guide groove is provided on the other of the second mounting member and the second mounting plate; a second cylinder is also provided on the second mounting plate, and the second cylinder pushes the second mounting member to move on the second mounting plate. The connection between the second mounting member and the second mounting plate is ensured to be stable and the sliding is smooth, and the position of the welding gun can be automatically adjusted by the second cylinder.
[0017] Furthermore, the welding gun is connected to the third mounting seat, and a second mounting groove is recessed on the second mounting member, and the third mounting seat can move forward and backward in the horizontal direction in the second mounting groove; a second knob bolt is also provided on the second mounting member, and the second knob bolt passes through and is screwed to the third mounting seat, so that when the second knob bolt is turned, the third mounting seat moves forward and backward in the second mounting groove, making the operation of adjusting the horizontal position of the welding gun simple and convenient.
[0018] Furthermore, a temperature control device is also provided on the second mounting plate, and the temperature control device includes an electromagnetic coil provided on the left side of the welding gun; when the welding device moves to the left for welding, the electromagnetic coil heats up to preheat the plate strip in advance for auxiliary welding; when the welding device moves to the right and returns to the initial position, the electromagnetic coil cools down to anneal the weld after welding. The temperature control device is used to preheat and anneal the plate strip during welding, so that the strength and quality of the weld after welding are greatly improved.
[0019] Furthermore, the temperature control device includes a third mounting member, the electromagnetic coil is mounted on the third mounting member, and the third mounting member is slidably connected to the second mounting plate in the vertical direction; the third mounting member and the second mounting plate are connected by a third sliding mechanism, and the third sliding mechanism includes a third guide rail and a third guide groove that slide with each other, the third guide rail is arranged on one of the third mounting member and the second mounting plate, and the third guide groove is arranged on the other of the third mounting member and the second mounting plate; the second mounting plate is also provided with a third cylinder, and the third cylinder pushes the third mounting member to move on the second mounting plate. It is ensured that the connection between the third mounting member and the second mounting plate is stable and the sliding is smooth, and the position of the temperature control device can be automatically adjusted by the third cylinder.
[0020] Furthermore, the first mounting plate and the second mounting plate are provided with a first servo motor and a second servo motor respectively, the first servo motor and the second servo motor are rotatably connected with a first gear and a second gear respectively, a rack is provided on the front end surface of the support beam along the length direction, and the first gear and the second gear are both meshed with the rack. The cutting device and the welding device are slidably connected to the support beam by means of gear matching, and the transmission is stable; and the cutting device and the welding device are controlled by the servo motor to realize automatic adjustment, and the operation is simple and convenient.
[0021] Furthermore, a plurality of connection holes are provided at the upper end of the second mounting plate, and the connection holes are configured to mount a wire feeding reel, so that the wire feeding reel can move synchronously with the second mounting plate and continuously provide welding wire to the welding gun.
[0022] Furthermore, the front guide device and the frame are connected via a fourth sliding mechanism, the fourth sliding mechanism includes a fourth guide rail and a fourth guide groove that slide with each other, the fourth guide rail is provided in one of the front guide device and the frame, and the fourth guide groove is provided in the other of the front guide device and the frame. The sliding connection between the front guide device and the frame is achieved by the cooperation of the fourth guide rail and the fourth guide groove, and the connection is stable and the sliding is smooth.
[0023] Furthermore, the front guide device and the rear guide device are both movably provided with at least one pair of guide posts, and each pair of guide posts can be moved closer or farther away from each other to fit and guide the strip. By providing multiple pairs of guide posts, the strip can be stably fitted on the front guide device and the rear guide device under the guidance of the guide posts, and it is ensured that the strip always moves in the forward direction.
[0024] The plate strip automatic welding device provided by the present application connects the cutting device and the welding device by sliding on the support beam, automatically drives the cutting device to cut the plate strip, and then drives the welding device to weld the material head and tail. Therefore, through the plate strip automatic welding device, the entire plate strip splicing process is automated, no manual operation is required, the process is simple and efficient, human resources are saved, and damage to the health of the staff is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0026] Figure 1 A schematic diagram of the three-dimensional structure of the automatic plate and strip welding device provided in an embodiment of the present application;
[0027] Figure 2 A schematic diagram of the three-dimensional structure of the front guide device and the rear guide device provided in an embodiment of the present application;
[0028] Figure 3 A schematic diagram of the three-dimensional structure of the front clamping device provided in an embodiment of the present application;
[0029] Figure 4 A schematic diagram of the top view of the structure of the front and rear clamping devices provided in an embodiment of the present application when clamping a plate strip;
[0030] Figure 5 A schematic diagram of the side structure of the front and rear clamping devices provided in an embodiment of the present application clamping a plate strip;
[0031] Figure 6 A schematic diagram of the three-dimensional structure of the gantry provided in the embodiment of the present application;
[0032] Figure 7 A schematic diagram of the back structure of the gantry provided in an embodiment of the present application;
[0033] Figure 8 A schematic diagram of the three-dimensional structure of a cutting device provided in an embodiment of the present application;
[0034] Fig. 9 A schematic diagram of the top view of the cutting device provided in an embodiment of the present application;
[0035] Fig.10 A schematic diagram of the three-dimensional structure of a welding device provided in an embodiment of the present application;
[0036] Fig.11 A schematic top view of the structure of a welding device provided in an embodiment of the present application.
[0037] The figures are marked as follows: 1-frame, 101-processing area, 102-fourth guide rail, 110-front guide device, 111-guide column, 120-rear guide device, 130-front clamping device, 131-front clamping plate, 132-front clamping head, 2-gantry, 210-support beam, 211-rack, 220-rear clamping device, 221-rear clamping plate, 222-rear clamping head, 3-cutting device, 310-first mounting plate, 311-first guide rail, 320-cutting gun, 321-first mounting seat, 322-second mounting seat, 330-first mounting member, 331-first guide groove, 332-first mounting groove, 333-first knob Bolt, 4-welding device, 410-second mounting plate, 411-second guide rail, 412-third guide rail, 420-welding gun, 421-third mounting seat, 430-second mounting piece, 431-second guide groove, 432-second mounting groove, 433-second knob bolt, 440-temperature control device, 441-electromagnetic coil, 442-third mounting piece, 443-third guide groove, 5-servo motor, 501-gear, 413-connecting hole, 5a-first servo motor, 5b-second servo motor, 51a-first gear, 51b-second gear, 6a-first cylinder, 6b-second cylinder, 6c-third cylinder, 7-punching machine. DETAILED DESCRIPTION
[0038] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.
[0039] The present application provides an automatic strip welding device, comprising:
[0040] The frame 1 is provided with a front guide device 110 and a rear guide device 120 at the top of the frame 1, and the front guide device 110 and the rear guide device 120 are configured to carry and guide the plate strip; the front guide device 110 can slide forward and backward along the length direction of the frame 1, and the front guide device 110 is also provided with a front clamping device 130, and the front clamping device 130 is configured to clamp the plate strip material head, and the front clamping device 130 includes a front clamping plate 131 and a front clamping head 132 arranged at the rear side of the front clamping plate 131;
[0041] The gantry 2 includes a horizontally arranged support beam 210, the support beam 210 is arranged above the rear guide device 120, a rear clamping device 220 is arranged between the bottom end of the support beam 210 and the rear guide device 120, and the rear clamping device 220 is configured to clamp the tail of the plate strip. The rear clamping device 220 includes a rear clamping plate 221 and a rear clamping head 222 arranged on the front side of the rear clamping plate 221. A gap is left between the front clamping head 132 and the rear clamping head 222, and the gap is configured as a processing area 101 for processing the plate strip; the left and right sides of the front end surface of the support beam 210 are respectively slidably connected with a cutting device 3 and a welding device Position 4, the cutting device 3 and the welding device 4 can both slide left and right along the length direction of the support beam 210; the cutting device 3 includes a first mounting plate 310 and two cutting guns 320 arranged on the first mounting plate 310, and the two cutting guns 320 are respectively configured to cut the head and tail of the material; the welding device 4 includes a second mounting plate 410 and a welding gun 420 arranged on the second mounting plate 410, and the welding gun 420 is configured to weld the plate strip; the first mounting plate 310 and the second mounting plate 410 are both connected to the support beam 210 through a transmission mechanism, and the moving trajectories of the cutting gun 320 and the welding gun 420 pass through the processing area 101.
[0042] When it is necessary to splice the beginning and tail of two plates, the front clamping device 130 clamps the beginning of the material on the front guide device 110, and the rear clamping device 220 clamps the tail of the material on the rear guide device 120; the cutting device 3 is driven to move left and right along the front end face of the support beam 210, so that the cutting gun 320 cuts the splicing surface of the beginning and tail of the material into a consistent shape; the front guide device 110 is driven to move backward until the beginning and tail of the material are spliced together; the welding device 4 is driven to move left and right along the front end face of the support beam 210, so that the welding gun 420 welds the beginning and tail of the material into a whole.
[0043] In this embodiment, the cutting device 3 and the welding device 4 are connected by sliding on the support beam 210, the cutting device 3 is automatically driven to cut the plate strip, and then the welding device 4 is driven to weld the material head and tail. Therefore, through the plate strip automatic welding device, the entire plate strip splicing process is automated, no manual operation is required, the process is simple and efficient, human resources are saved, and damage to the health of the staff is avoided.
[0044] The cutting gun 320 includes but is not limited to a plasma cutting gun, a laser cutting gun, a gas cutting gun, etc. Preferably, the cutting gun 320 is a plasma cutting gun. Plasma cutting not only has a high cutting speed, but also has a good cutting quality. After cutting, the cut surface of the plate strip is smooth and burrs are not easy to appear.
[0045] The welding gun 420 includes but is not limited to a gas shielded welding gun, a gas welding gun, a plasma welding gun, etc. Preferably, the welding gun 420 is a gas shielded welding gun, which not only has a faster welding speed, but also during the welding process, the welding part is protected by an inert gas, effectively avoiding oxidation of the weld and air, thereby making the weld have a higher quality.
[0046] The end of the rear guide device 120 is also connected to a punching machine 7, which is used to detect the beginning and end of the plate and perform punching mark positioning on it.
[0047] In some embodiments of the present application, the front clamp 132 and the rear clamp 222 are both arranged obliquely relative to the advancing direction of the plate strip, and the front clamp 132 and the rear clamp 222 have the same inclination direction, and the setting direction of the support beam 210 is also the same as the inclination direction of the front clamp 132 and the rear clamp 222. By arranging the front clamp 132, the rear clamp 222 and the support beam 210 obliquely relative to the advancing direction of the plate strip, after welding, an inclined weld is presented on the plate strip, thereby making the weld longer and the welding strength higher.
[0048] In some embodiments of the present application, the cutting gun 320 is connected to the first mounting member 330, and the first mounting member 330 is slidably connected to the first mounting plate 310 in the vertical direction. By sliding the first mounting member 330, the position of the cutting gun 320 in the vertical direction can be adjusted, so that the automatic plate and strip welding device can freely adjust the distance between the cutting gun 320 and the plate and strip according to the thickness of the plate and strip to be processed.
[0049] In some embodiments of the present application, the first mounting member 330 and the first mounting plate 310 are connected by a first sliding mechanism, and the first sliding mechanism includes a first guide rail 311 and a first guide groove 331 that slide with each other, the first guide rail 311 is provided on one of the first mounting member 330 and the first mounting plate 310, and the first guide groove 331 is provided on the other of the first mounting member 330 and the first mounting plate 310; the first mounting plate 310 is also provided with a first cylinder 6a, and the first cylinder 6a pushes the first mounting member 330 to move on the first mounting plate 310. The sliding connection between the first mounting member 330 and the first mounting plate 310 is realized by the cooperation of the first guide rail 311 and the first guide groove 331, the connection is stable and the sliding is smooth, and the first mounting member 330 is driven to move on the first mounting plate 310 by the first cylinder 6a, thereby realizing that the plate strip automatic welding device automatically adjusts the vertical position of the cutting gun 320 through the first cylinder 6a.
[0050] Preferably, the first guide rail 311 is disposed on the first mounting plate 310 along the vertical direction, and the first guide groove 331 is opened on the back side of the first mounting member 330 .
[0051] In some embodiments of the present application, the two cutting guns 320 are respectively connected to the first mounting seat 321 and the second mounting seat 322, and the first mounting member 330 is recessed with a first mounting groove 332, and the first mounting seat 321 and the second mounting seat 322 can move forward and backward in the horizontal direction in the first mounting groove 332; the first mounting member 330 is also provided with a first knob bolt 333, and the first knob bolt 333 passes through and is screwed to the first mounting seat 321 and the second mounting seat 322, and the internal threads of the first mounting seat 321 and the second mounting seat 322 are in opposite directions, so that when the first knob bolt 333 is turned, the first mounting seat 321 and the second mounting seat 322 are closer to or farther away from each other, thereby adjusting the distance between the two cutting guns 320.
[0052] In this embodiment, by turning the first knob bolt 333, the staff can freely adjust the distance between the two cutting guns 320 according to the splicing conditions of the plate, thereby ensuring that the head and tail of the plate strip can be cut by the two cutting guns 320 respectively, and the operation is simple and convenient.
[0053] In some embodiments of the present application, the welding gun 420 is connected to the second mounting member 430, and the second mounting member 430 is slidably connected to the second mounting plate 410 in the vertical direction. By slidably connecting the second mounting pad 430 to the second mounting plate 410, the welding gun 420 mounted on the second mounting member 430 can also slide up and down with the second mounting member 430, so that the distance between the welding gun 420 and the plate strip can be adjusted to ensure the strength and accuracy of the weld.
[0054] In some embodiments of the present application, the second mounting member 430 and the second mounting plate 410 are connected by a second sliding mechanism, and the second sliding mechanism includes a second guide rail 411 and a second guide groove 431 that slide with each other, the second guide rail 411 is provided on one of the second mounting member 430 and the second mounting plate 410, and the second guide groove 431 is provided on the other of the second mounting member 430 and the second mounting plate 410; the second mounting plate 410 is also provided with a second cylinder 6b, and the second cylinder 6b pushes the second mounting member 430 to move on the second mounting plate 410. The sliding connection between the second mounting member 430 and the first mounting plate 310 is realized by the cooperation of the second guide rail 411 and the second guide groove 431, and the connection is stable and the sliding is smooth, and the second mounting member 430 is driven to move on the second mounting plate 410 by the second cylinder 6b, thereby realizing that the plate strip automatic welding device automatically adjusts the vertical position of the welding gun 420 by the second cylinder 6b.
[0055] Preferably, the second guide rail 411 is disposed on the second mounting plate 410 along the vertical direction, and the second guide groove 431 is opened on the back side of the second mounting member 430 .
[0056] In some embodiments of the present application, the welding gun 420 is connected to the third mounting seat 421, and a second mounting groove 432 is recessed on the second mounting member 430, and the third mounting seat 421 can move forward and backward in the horizontal direction in the second mounting groove 432; a second knob bolt 433 is also provided on the second mounting member 430, and the second knob bolt 433 passes through and is screwed to the third mounting seat 421, so that when the second knob bolt 433 is turned, the third mounting seat 421 moves forward and backward in the second mounting groove 432.
[0057] In this embodiment, by turning the second knob bolt 433, the staff can freely adjust the position of the welding gun 420 in the horizontal direction, thereby ensuring that the welding position can be aligned with the splicing position of the head and tail of the material, and the operation is simple and convenient.
[0058] In some embodiments of the present application, a temperature control device 440 is also provided on the second mounting plate 410, and the temperature control device 440 includes an electromagnetic coil 441 arranged on the left side of the welding gun 420; when the welding device 4 moves to the left for welding, the electromagnetic coil 441 heats up to preheat the plate and strip in advance to assist welding; when the welding device 4 moves to the right and returns to the initial position, the electromagnetic coil 441 cools down to anneal the weld after welding.
[0059] In this embodiment, the plate strip is preheated and annealed by the temperature control device 440 during welding, so that the strength and quality of the weld after welding are greatly improved; and the temperature control device 440 is arranged on the second mounting plate 410, and moves in and out synchronously with the welding gun 420, so that the adjustment operation of the welding device 4 is simpler and more convenient.
[0060] In some embodiments of the present application, the temperature control device 440 includes a third mounting member 442, the electromagnetic coil 441 is installed on the third mounting member 442, and the third mounting member 442 is slidably connected to the second mounting plate 410 along the vertical direction; the third mounting member 442 and the second mounting plate 410 are connected by a third sliding mechanism, and the third sliding mechanism includes a third guide rail 412 and a third guide groove 443 that slide with each other, the third guide rail 412 is arranged on one of the third mounting member 442 and the second mounting plate 410, and the third guide groove 443 is arranged on the other of the third mounting member 442 and the second mounting plate 410; a third cylinder 6c is also arranged on the second mounting plate 410, and the third cylinder 6c pushes the third mounting member 442 to move on the second mounting plate 410.
[0061] In this embodiment, the sliding connection between the third mounting member 442 and the second mounting plate 410 is realized by the cooperation of the third guide rail 412 and the third guide groove 443. The connection is stable and the sliding is smooth. The third mounting member 442 is driven to move on the second mounting plate 410 by the third cylinder 6c, thereby realizing that the automatic plate and strip welding device automatically adjusts the vertical position of the temperature control device 440 through the third cylinder 6c.
[0062] Preferably, the third guide rail 412 is disposed on the second mounting plate 410 along the vertical direction, and the third guide groove 443 is opened on the back side of the third mounting member 442 .
[0063] In some embodiments of the present application, the first mounting plate 310 and the second mounting plate 410 are respectively provided with a first servo motor 5a and a second servo motor 5b, the first servo motor 5a and the second servo motor 5b are respectively rotatably connected with a first gear 51a and a second gear 51b, a rack 211 is provided on the front end surface of the support beam 210 along the length direction, and the first gear 51a and the second gear 51b are both meshed with the rack 211. The cutting device 3 and the welding device 4 are slidably connected to the support beam 210 by means of gear matching, and the transmission is stable; and the cutting device 3 and the welding device 4 are controlled by the servo motor to realize automatic adjustment, and the operation is simple and convenient.
[0064] In some embodiments of the present application, a plurality of connection holes 413 are provided at the upper end of the second mounting plate 410, and the connection holes 413 are configured to mount a wire feeding reel. The wire feeding reel is mounted through the plurality of connection holes 413, so that the wire feeding reel can move synchronously with the second mounting plate 410 and continuously provide welding wire to the welding gun 420, thereby preventing the welding device 4 from failing due to lack of welding wire during the welding process.
[0065] In some embodiments of the present application, the front guide device 110 and the frame 1 are connected via a fourth sliding mechanism, the fourth sliding mechanism includes a fourth guide rail 102 and a fourth guide groove that slide with each other, the fourth guide rail 102 is provided in one of the front guide device 110 and the frame 1, and the fourth guide groove is provided in the other of the front guide device 110 and the frame 1. The sliding connection between the front guide device 110 and the frame 1 is achieved by the cooperation between the fourth guide rail 102 and the fourth guide groove, and the connection is stable and the sliding is smooth.
[0066] In some embodiments of the present application, both the front guide device 110 and the rear guide device 120 may be movably provided with at least one pair of guide posts 111 , and each pair of guide posts 111 may be moved closer to or farther away from each other to fit and guide the plate belt.
[0067] In this embodiment, by setting up multiple pairs of guide columns 111, the plate strip can be stably fitted on the front guide device 110 and the rear guide device 120 under the guidance of the guide columns 111, and it is ensured that the plate strip always moves along the forward direction; and each pair of guide columns 111 is connected by gear matching and the movement is controlled by a cylinder, so that the automatic welding device can automatically adjust the guide columns 111 to move inward or outward synchronously to fit the plate strip, which is convenient to operate.
[0068] Among them, preferably, two pairs of guide columns 111 are provided on the front guide device 110 and the rear guide device 120, so that the plate strip on each guide device is clamped by four guide columns 111, ensuring that the plate strip is stably clamped by the guide columns 111 and will not shake left and right to cause the plate strip to deviate from the forward direction.
[0069] It should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used above to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means more than three.
[0070] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
Claims
1. A plate strip automatic welding device, characterized in that: include: A frame (1), wherein a front guide device (110) and a rear guide device (120) are arranged at the top of the frame (1), and the front guide device (110) and the rear guide device (120) are configured to carry and guide a plate strip; the front guide device (110) can slide forward and backward along the length direction of the frame (1), and the front guide device (110) is also provided with a front clamping device (130), and the front clamping device (130) is configured to clamp a plate strip material head, and the front clamping device (130) comprises a front clamping plate (131) and a front clamping head (132) arranged at the rear side of the front clamping plate (131); A gantry (2), the gantry (2) comprising a horizontally arranged support beam (210), the support beam (210) being arranged above the rear guide device (120), a rear clamping device (220) being arranged between the bottom end of the support beam (210) and the rear guide device (120), the rear clamping device (220) being configured to clamp the tail of a plate strip, the rear clamping device (220) comprising a rear clamping plate (221) and a rear clamping head (222) arranged on the front side of the rear clamping plate (221), a gap being left between the front clamping head (132) and the rear clamping head (222), the gap being configured as a processing area (101) for processing the plate strip; a cutting device (3) and a welding device (4) are slidably connected to the left and right sides of the front end surface of the support beam (210), respectively, The cutting device (3) and the welding device (4) can both slide left and right along the length direction of the support beam (210); the cutting device (3) comprises a first mounting plate (310) and two cutting guns (320) arranged on the first mounting plate (310), the two cutting guns (320) being respectively configured to cut the head and tail of a material; the welding device (4) comprises a second mounting plate (410) and a welding gun (420) arranged on the second mounting plate (410), the welding gun (420) being configured to weld a plate strip; the first mounting plate (310) and the second mounting plate (410) are both connected to the support beam (210) via a transmission mechanism, and the moving tracks of the cutting gun (320) and the welding gun (420) pass through the processing area (101); When the beginning and the end of two plates need to be spliced together, the front clamping device (130) clamps the beginning of the material on the front guide device (110), and the rear clamping device (220) clamps the end of the material on the rear guide device (120); the cutting device (3) is driven to move left and right along the front end surface of the support beam (210), so that the cutting gun (320) cuts the splicing surface of the beginning and the end of the material into a consistent shape; the front guide device (110) is driven to move backward until the beginning and the end of the material are spliced together; the welding device (4) is driven to move left and right along the front end surface of the support beam (210), so that the welding gun (420) welds the beginning and the end of the material into a whole.
2. The automatic strip welding device according to claim 1 is characterized in that: The front clamp (132) and the rear clamp (222) are both arranged to be inclined relative to the forward direction of the plate strip, and the inclination directions of the front clamp (132) and the rear clamp (222) are the same, and the arrangement direction of the support beam (210) is also the same as the inclination directions of the front clamp (132) and the rear clamp (222).
3. The automatic strip welding device according to claim 1 is characterized in that: The cutting gun (320) is connected to a first mounting member (330), and the first mounting member (330) is slidably connected to the first mounting plate (310) in a vertical direction.
4. The automatic strip welding device according to claim 3 is characterized in that: The first mounting member (330) and the first mounting plate (310) are connected via a first sliding mechanism, the first sliding mechanism comprising a first guide rail (311) and a first guide groove (331) which are slidably matched with each other, the first guide rail (311) being arranged on one of the first mounting member (330) and the first mounting plate (310), and the first guide groove (331) being arranged on the other of the first mounting member (330) and the first mounting plate (310); a first cylinder (6a) is also arranged on the first mounting plate (310), and the first cylinder (6a) pushes the first mounting member (330) to move on the first mounting plate (310).
5. The automatic strip welding device according to claim 3 is characterized in that: The two cutting guns (320) are respectively connected to a first mounting seat (321) and a second mounting seat (322); a first mounting groove (332) is recessed on the first mounting member (330); the first mounting seat (321) and the second mounting seat (322) can move forward and backward in the horizontal direction in the first mounting groove (332); a first knob bolt (333) is also provided on the first mounting member (330); the first knob bolt (333) passes through and is screwed to the first mounting seat (321) and the second mounting seat (322); the internal threads of the first mounting seat (321) and the second mounting seat (322) are in opposite directions, so that when the first knob bolt (333) is turned, the first mounting seat (321) and the second mounting seat (322) are moved closer to or farther from each other, thereby adjusting the distance between the two cutting guns (320).
6. The automatic strip welding device according to claim 1, characterized in that: The welding gun (420) is connected to a second mounting member (430), and the second mounting member (430) is slidably connected to the second mounting plate (410) in a vertical direction.
7. The automatic strip welding device according to claim 6 is characterized in that: The second mounting member (430) and the second mounting plate (410) are connected via a second sliding mechanism, the second sliding mechanism comprising a second guide rail (411) and a second guide groove (431) which are slidably matched with each other, the second guide rail (411) being arranged on one of the second mounting member (430) and the second mounting plate (410), and the second guide groove (431) being arranged on the other of the second mounting member (430) and the second mounting plate (410); a second cylinder (6b) is also arranged on the second mounting plate (410), and the second cylinder (6b) pushes the second mounting member (430) to move on the second mounting plate (410).
8. The automatic strip welding device according to claim 6, characterized in that: The welding gun (420) is connected to a third mounting seat (421); a second mounting groove (432) is recessed on the second mounting member (430); the third mounting seat (421) can move forward and backward in the horizontal direction in the second mounting groove (432); a second knob bolt (433) is also provided on the second mounting member (430); the second knob bolt (433) passes through and is screwed to the third mounting seat (421), so that when the second knob bolt (433) is turned, the third mounting seat (421) moves forward and backward in the second mounting groove (432).
9. The automatic strip welding device according to claim 1, characterized in that: The second mounting plate (410) is also provided with a temperature control device (440), the temperature control device (440) comprising an electromagnetic coil (441) arranged on the left side of the welding gun (420); when the welding device (4) moves to the left for welding, the electromagnetic coil (441) heats up to preheat the plate strip in advance for auxiliary welding; when the welding device moves to the right to return to the initial position, the electromagnetic coil (441) cools down to anneal the weld after welding.
10. The automatic strip welding device according to claim 9, characterized in that: The temperature control device (440) comprises a third mounting member (442), the electromagnetic coil (441) is mounted on the third mounting member (442), and the third mounting member (442) is slidably connected to the second mounting plate (410) in a vertical direction; the third mounting member (442) and the second mounting plate (410) are connected via a third sliding mechanism, and the third sliding mechanism comprises a third guide rail (412) and a third guide groove (443) that are slidably matched with each other, the third guide rail (412) is arranged on one of the third mounting member (442) and the second mounting plate (410), and the third guide groove (443) is arranged on the other of the third mounting member (442) and the second mounting plate (410); and a third cylinder (6c) is further arranged on the second mounting plate (410), and the third cylinder (6c) pushes the third mounting member (442) to move on the second mounting plate (410).
11. The automatic strip welding device according to claim 1, characterized in that: A first servo motor (5a) and a second servo motor (5b) are respectively arranged on the first mounting plate (310) and the second mounting plate (410); a first gear (51a) and a second gear (51b) are respectively rotatably connected to the first servo motor (5a) and the second servo motor (5b); a rack (211) is arranged on the front end surface of the support beam (210) along the length direction; the first gear (51a) and the second gear (51b) are both meshed with the rack (211).
12. The automatic strip welding device according to claim 1, characterized in that: A plurality of connection holes (413) are provided at the upper end of the second mounting plate (410), and the connection holes (413) are configured to mount a wire feeding reel.
13. The automatic strip welding device according to claim 1, characterized in that: The front guide device (110) and the frame (1) are connected via a fourth sliding mechanism, the fourth sliding mechanism comprising a fourth guide rail (102) and a fourth guide groove which are slidably matched with each other, the fourth guide rail (102) being arranged on one of the front guide device (110) and the frame (1), and the fourth guide groove being arranged on the other of the front guide device (110) and the frame (1).
14. The automatic strip welding device according to claim 1, characterized in that: The front guide device (110) and the rear guide device (120) are both movably provided with at least one pair of guide posts (111), and each pair of guide posts (111) can be moved closer to or farther from each other to fit and guide the plate belt.