A jig for processing end of profile

By designing a tool for processing ends of profiles, using vertical and horizontal power spindles, and matching tool magazines and translation components, the automated processing of multiple processes in traditional production methods is realized, solving the problems of extended production cycle, reduced accuracy and large space occupation, and improving production efficiency and flexibility.

CN222740908UActive Publication Date: 2025-04-11ZHANGJIAGANG CITY ZHANGYUN MASCH MFG CO LTD
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Patent Information

Application Number
CN202420375024.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-04-11
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Traditional production methods require multiple special equipment to complete different processes, resulting in extended production cycles, reduced accuracy, large space occupation and high maintenance costs.

Method used

Design a tool for processing ends of profiles, using a vertical powered spindle and a horizontal powered spindle, and is equipped with a vertical tool magazine and a horizontal tool magazine. Multiple processes are automated processing through translation components, without moving the profile, and improving accuracy and efficiency.

Benefits of technology

It realizes high-precision multi-process automated processing, reduces manpower assistance, saves energy and space, and improves production efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222740908U_ABST
Patent Text Reader

Abstract

The utility model discloses a jig for processing the end of a profile, comprising a base, a translation component is arranged above the base, a support frame is arranged above the translation component, a vertical electric spindle is arranged in front of the support frame, a horizontal electric spindle is arranged on the side of the support frame, and a profile clamp is arranged in front of the base. The jig provided by the utility model adopts two processing axes, namely a vertical electric spindle and a horizontal electric spindle, and has the ability of high-precision processing. With the tools in the vertical tool magazine and the horizontal tool magazine, multiple processes can be carried out at the same time, thereby improving processing efficiency. After the profile is clamped, the vertical electric spindle and the horizontal electric spindle can be moved to various positions that need to be processed through the translation component, without moving the profile, so that the profile clamping is stable and the processing accuracy is improved. In addition, the jig occupies a small space and can effectively save the working area.
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Description

Technical Field

[0001] The utility model relates to a jig for processing the end of a profile. Background Art

[0002] In modern manufacturing, with the diversification of product types and the personalization of market demand, higher requirements are placed on the flexibility and versatility of production lines. Especially in the field of precision machining, such as elevator guide rails, furniture manufacturing, building components and other industries, drilling, milling, cutting and other process operations are often required.

[0003] Traditional production methods usually require multiple dedicated equipment to complete different processes. This method has the following limitations: since the workpiece needs to be transferred between different equipment, the production cycle time is increased, which limits the improvement of production efficiency; multiple clamping and transfers may lead to the accumulation of positioning errors, affecting the processing accuracy and quality consistency of the final product; multiple dedicated equipment not only takes up a lot of factory space, but also increases the investment and maintenance costs of the equipment. Utility Model Content

[0004] The main purpose of the utility model is to provide a jig for processing the end of a profile to solve the problems raised in the above-mentioned background technology.

[0005] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0006] A jig for processing the end of a profile comprises a base, a translation assembly is arranged above the base, a support frame is arranged above the translation assembly, a vertical electric spindle is arranged in front of the support frame, a horizontal electric spindle is arranged on the side of the support frame, and a profile clamp is arranged in front of the base.

[0007] Preferably, a vertical tool magazine and a horizontal tool magazine are respectively provided on both sides of the base, and the horizontal tool magazine and the horizontal electric spindle are located on the same side.

[0008] Preferably, a front slide rail is provided on the front side of the support frame along its height direction, a front slider is provided on the front slide rail, and the vertical electric spindle is provided on the front slider.

[0009] Preferably, a side slide rail is provided on the side of the support frame along its height direction, a side slide block is provided on the side slide rail, and the horizontal electric spindle is provided on the side slide block.

[0010] Preferably, the translation assembly includes a transverse slide rail, a transverse slider is arranged on the transverse slide rail, a longitudinal slide rail is arranged on the transverse slider, a longitudinal slider is arranged on the longitudinal slide rail, and the support frame is arranged on the longitudinal slider.

[0011] Preferably, the transverse slide rail is arranged on the base along its length direction.

[0012] Preferably, the clamping direction of the profile clamp is perpendicular to the length direction of the base.

[0013] Beneficial technical effects of the utility model:

[0014] 1. The fixture provided by the utility model adopts two machining axes, the vertical electric spindle and the horizontal electric spindle, and has the ability of high-precision machining. With the tools in the vertical tool magazine and the horizontal tool magazine, multiple processes can be carried out at the same time to improve machining efficiency. After the profile is clamped, the vertical electric spindle and the horizontal electric spindle can be moved to various positions that need to be processed through the translation component, without moving the profile, so that the profile clamping is stable and the machining accuracy is improved. In addition, the fixture occupies a small space and can effectively save the working area.

[0015] 2. The fixture provided by the utility model uses a manipulator to assist in the clamping of profiles and the installation of cutters, and at the same time realizes the movement and start-up of the vertical electric spindle 4 and the horizontal electric spindle 5 through hydraulic, pneumatic and electrified control. After the processing is completed, the manipulator is used again to remove the profile to realize fully automated operation. This automated working method not only reduces human assistance, but also has the advantages of green environmental protection and energy saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of a fixture structure according to an embodiment of the utility model;

[0017] Figure 2 A front view of a fixture according to an embodiment of the utility model;

[0018] Figure 3 It is a top view of a fixture according to an embodiment of the utility model.

[0019] In the figure: 1. Base; 2. Translation assembly; 201. Horizontal slide rail; 202. Horizontal slider; 203. Longitudinal slide rail; 204. Longitudinal slider; 3. Support frame; 4. Vertical electric spindle; 5. Horizontal electric spindle; 6. Profile fixture; 7. Vertical tool magazine; 8. Horizontal tool magazine; 9. Front slide rail; 10. Front slider; 11. Side slide rail; 12. Side slider. DETAILED DESCRIPTION

[0020] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.

[0021] like Figure 1-Figure 3As shown, the jig for processing the end of the profile provided in this embodiment includes a base 1, a translation component 2 is arranged above the base 1, a support frame 3 is arranged above the translation component 2, a vertical electric spindle 4 is arranged in front of the support frame 3, a horizontal electric spindle 5 is arranged on the side of the support frame 3, and a profile clamp 6 is arranged in front of the base 1. Both vertical and horizontal processing can be performed simultaneously, which improves production efficiency and flexibility. There is no need to move the profile during processing, and the processing accuracy is higher. The operations of loading and unloading and changing tools are performed by a robot, which is fully automatic and saves time and manpower.

[0022] The translation assembly 2, profile clamp 6, slide rail slider, etc. in this application are automatically controlled by hydraulics, pneumatics, and electrification. For technical personnel in this field, the specific implementation plan can be fully understood, and the manipulator is a prior art and will not be repeated in this application.

[0023] In this embodiment, if Figure 1 As shown, a vertical tool magazine 7 and a horizontal tool magazine 8 are respectively arranged on both sides of the base 1. Various types of tools are placed in the vertical tool magazine 7 and the horizontal tool magazine 8, which is convenient for different types of processing of profiles. The horizontal tool magazine 8 and the horizontal electric spindle 5 are located on the same side, which is convenient for the manipulator to replace tools for the vertical electric spindle 4 and the horizontal electric spindle 5, thereby improving efficiency.

[0024] In this embodiment, if Figure 1 As shown, a front slide rail 9 is provided on the front side of the support frame 3 along its height direction, a front slider 10 is provided on the front slide rail 9, and the vertical electric spindle 4 is provided on the front slider 10. Through the design of the front slide rail 9 and the front slider 10, the vertical electric spindle 4 can move up and down accurately on the support frame 3 to achieve precise processing and positioning of the end of the profile.

[0025] In this embodiment, if Figure 1 As shown, a side slide rail 11 is provided on the side of the support frame 3 along its height direction, a side slide block 12 is provided on the side slide rail 11, and the horizontal electric spindle 5 is arranged on the side slide block 12. Through the design of the side slide rail 11 and the side slide block 12, the horizontal electric spindle 5 can move up and down accurately on the support frame 3 to achieve precise processing and positioning of the end of the profile.

[0026] In this embodiment, if Figure 1 As shown, the translation assembly 2 includes a transverse slide rail 201, which is arranged on the base 1 and along its length direction, a transverse slider 202 is arranged on the transverse slide rail 201, a longitudinal slide rail 203 is arranged on the transverse slider 202, a longitudinal slider 204 is arranged on the longitudinal slide rail 203, and the support frame 3 is arranged on the longitudinal slider 204, so that the support frame 3 can translate in the transverse and longitudinal directions to meet different processing requirements.

[0027] In this embodiment, if Figure 1 As shown, the clamping direction of the profile clamp 6 is perpendicular to the length direction of the base 1, which makes it more convenient to process the end of the profile.

[0028] In summary, in this embodiment, the fixture provided by the utility model provided by this embodiment adopts two machining axes, namely, the vertical electric spindle 4 and the horizontal electric spindle 5, and has the ability of high-precision machining. With the tools in the vertical tool magazine 7 and the horizontal tool magazine 8, multiple processes can be carried out at the same time to improve machining efficiency. After the profile is clamped, the vertical electric spindle 4 and the horizontal electric spindle 5 can be moved to various positions that need to be processed through the translation component 2, without moving the profile, so that the profile clamping is stable and the machining accuracy is improved. In addition, the fixture occupies a small space and can effectively save the working area; the fixture provided uses a manipulator to assist in the clamping of the profile and the installation of the tool, and at the same time realizes the movement and start-up of the vertical electric spindle 4 and the horizontal electric spindle 5 through hydraulic, pneumatic and electrified control. After the machining is completed, the manipulator is used again to remove the profile to realize fully automated operation. This automated working method not only reduces manpower assistance, but also has the advantages of green environmental protection and energy saving.

[0029] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A jig for processing the end of a profile, characterized in that: The invention comprises a base (1), a translation assembly (2) is arranged above the base (1), a support frame (3) is arranged above the translation assembly (2), a vertical electric spindle (4) is arranged in front of the support frame (3), a horizontal electric spindle (5) is arranged on the side of the support frame (3), and a profile clamp (6) is arranged in front of the base (1).

2. A jig for processing the end of a profile according to claim 1, characterized in that: A vertical tool magazine (7) and a horizontal tool magazine (8) are respectively arranged on both sides of the base (1), and the horizontal tool magazine (8) and the horizontal electric spindle (5) are located on the same side.

3. A jig for processing the end of a profile according to claim 1, characterized in that: A front slide rail (9) is arranged on the front side of the support frame (3) along its height direction, a front slider (10) is arranged on the front slide rail (9), and the vertical electric spindle (4) is arranged on the front slider (10).

4. A jig for processing the end of a profile according to claim 1, characterized in that: A side slide rail (11) is provided on the side of the support frame (3) along its height direction, a side slide block (12) is provided on the side slide rail (11), and the horizontal electric spindle (5) is provided on the side slide block (12).

5. The jig for processing the end of a profile according to claim 1, characterized in that: The translation assembly (2) comprises a transverse slide rail (201), a transverse slider (202) is arranged on the transverse slide rail (201), a longitudinal slide rail (203) is arranged on the transverse slider (202), a longitudinal slider (204) is arranged on the longitudinal slide rail (203), and the support frame (3) is arranged on the longitudinal slider (204).

6. A jig for processing the end of a profile according to claim 5, characterized in that: The transverse slide rail (201) is arranged on the base (1) along its length direction.

7. A jig for processing the end of a profile according to claim 1, characterized in that: The clamping direction of the profile clamp (6) is perpendicular to the length direction of the base (1).