A calibration device for water pump assembly

By designing a proofreading device for water pump assembly, the combination of mechanical jaws and electric cross slides is used to realize the automation and precision of water pump assembly, solving the problems of low manual assembly efficiency and insufficient accuracy, and improving assembly efficiency and accuracy.

CN222741402UActive Publication Date: 2025-04-11CHONGQING ZHANXIONG MASCH MFG CO LTD
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Patent Information

Application Number
CN202420701634.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-04-11
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

Water pump assembly methods are usually manual, which leads to low efficiency and insufficient assembly accuracy, affecting the performance and service life of the water pump.

Method used

A proofreading device for water pump assembly is designed, including a workbench, a proofreading mechanism, a storage box, a rotary table, a clamping frame, an electric cross slide rail and a mechanical clamping jaw. Through the cooperation of the mechanical clamping jaw and an electric cross slide rail, the assembly and proofreading of the water pump are automatically completed.

Benefits of technology

It improves the installation accuracy and overall assembly efficiency of each component of the water pump, reduces the work difficulty of users, and makes the assembly process simpler and more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a calibration device for assembling a water pump, relating to the field of water pump processing technology. A top plate is installed on the upper end of the workbench, and a calibration mechanism is installed between the workbench and the top plate. The calibration mechanism includes storage bins and a turntable. The storage bins are respectively installed on the upper surface of the workbench, and the turntable is movably installed at the front end of the upper surface of the workbench. In this utility model, the water pump housing is clamped by a clamping frame, and then, through the cooperation of an electric cross slide rail and mechanical grippers, the components placed in each storage bin are clamped, calibrated, and assembled. This replaces manual assembly, improving the accuracy of each component installation and increasing overall assembly efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of water pump processing, in particular to a proofreading device for water pump assembly. Background Art

[0002] Water pumps are common fluid conveying equipment in industrial production. The assembly quality of water pumps has an important impact on their performance and service life. However, water pumps are usually assembled manually, which is not only inefficient, but also prone to insufficient assembly accuracy due to human factors, affecting the performance and service life of the water pump. Therefore, we propose a proofreading device for water pump assembly to solve the above problems. Utility Model Content

[0003] The main purpose of the utility model is to provide a proofreading device for water pump assembly, which solves the problem that the water pump is usually assembled manually, which is not only inefficient but also easily leads to insufficient assembly accuracy due to human factors, thus affecting the performance and service life of the water pump.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A proofreading device for assembling a water pump comprises a workbench, a top plate is installed on the upper end of the workbench, a proofreading mechanism is installed between the workbench and the top plate, the proofreading mechanism comprises a material storage box and a turntable, the material storage boxes are respectively installed on the upper surface of the workbench, the turntable is movably installed on the front end of the upper surface of the workbench, and the material storage box and the turntable are parallel to each other, clamping frames are movably installed on both ends of the upper surface of the turntable, an electric cross slide is installed on the lower surface of the top plate, a slider is installed on the electric cross slide, a mechanical clamp is installed on the lower end of the slider, and the mechanical clamp and the material storage box and the turntable are parallel to each other.

[0006] Preferably, a first motor is installed inside the workbench, and the output end of the first motor and the turntable are connected to each other. A groove is provided inside the turntable, and a worm and a turbine are movably installed at the upper and lower ends of the groove respectively. The worm and the turbine are meshingly connected, and the turbine is connected to the clamping frame.

[0007] Preferably, guide grooves are respectively provided at both ends of the upper surface of the turntable, and threaded rods are movably installed between the guide grooves and the grooves, and one end of the threaded rod located inside the groove is respectively connected to the turbine.

[0008] Preferably, the lower end of the clamping frame is movably installed inside the guide groove, the threaded rod is movably installed inside the clamping frame through threads, a second motor is installed on one side of the inner side of the groove, and the output end of the second motor is connected to the worm.

[0009] Preferably, an electric push rod is installed inside the sliding block, a connecting frame is installed at the output end of the electric push rod, and the mechanical clamp is installed inside the connecting frame.

[0010] Preferably, a rotating rod is installed in a movable manner inside the connecting frame, and the rod body of the rotating rod located inside the connecting frame is fixedly installed in the upper end of the inner part of the mechanical clamp. A third motor is installed on one side of the connecting frame, and the output end of the third motor is connected to the rotating rod.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] (1) In the utility model, the housing of the water pump is clamped by a clamping frame, and then the accessories placed in each storage box are clamped, proofread and assembled through the cooperation of an electric cross slide and a mechanical clamp, thereby replacing the manual assembly method to assemble and install the water pump, which can not only improve the installation accuracy of each component of the water pump, but also improve the overall assembly efficiency.

[0013] (2) In the utility model, the first motor drives the rotation of the turntable, and the third motor drives the angle adjustment of the mechanical clamp through the rotating rod to realize the proofreading and assembly work of the components at various positions of the water pump, thereby improving the installation accuracy of each component and reducing the difficulty of the user's work, making it simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a calibration device for water pump assembly according to the utility model;

[0015] Figure 2 It is a front view structural schematic diagram of a proofreading device for water pump assembly according to the utility model;

[0016] Figure 3 It is a side view structural schematic diagram of a proofreading device for water pump assembly according to the utility model;

[0017] Figure 4 The utility model is a proofreading device for assembling a water pump Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0018] Figure 5 The utility model is a proofreading device for assembling a water pump Figure 3 Schematic diagram of the cross-sectional structure at BB in the middle.

[0019] In the figure: 1. workbench; 2. top plate; 3. proofreading mechanism; 301. material storage box; 302. turntable; 303. groove; 304. first motor; 305. turbine; 306. worm; 307. second motor; 308. threaded rod; 309. guide groove; 310. clamping frame; 311. electric cross slide; 312. slider; 313. electric push rod; 314. connecting frame; 315. mechanical clamp; 316. third motor; 317. turn rod. DETAILED DESCRIPTION

[0020] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 5 As shown, an embodiment of the utility model proposes a proofreading device for water pump assembly, including a workbench 1, a top plate 2 is installed on the upper end of the workbench 1, a proofreading mechanism 3 is installed between the workbench 1 and the top plate 2, the proofreading mechanism 3 includes a material storage box 301 and a turntable 302, the material storage box 301 is respectively installed on the upper surface of the workbench 1, the turntable 302 is movably installed at the front end of the upper surface of the workbench 1, and the material storage box 301 and the turntable 302 are parallel to each other, clamping frames 310 are movably installed at both ends of the upper surface of the turntable 302, an electric cross slide 311 is installed on the lower surface of the top plate 2, a slider 312 is installed on the electric cross slide 311, a mechanical clamp 315 is installed at the lower end of the slider 312, and the mechanical clamp 315 and the material storage box 301 and the turntable 302 are parallel to each other.

[0022] like Figure 4 and Figure 5As shown, in another embodiment of the utility model, a first motor 304 is installed inside the workbench 1, and the output end of the first motor 304 and the turntable 302 are connected to each other. A groove 303 is provided inside the turntable 302, and a worm 306 and a turbine 305 are movably installed at the upper and lower ends of the groove 303, respectively. The worm 306 and the turbine 305 are meshed and connected, and the turbine 305 is connected to the clamping frame 310. Guide grooves 309 are provided at both ends of the upper surface of the turntable 302, and a threaded rod 308 is movably installed between the guide groove 309 and the groove 303, and one end of the threaded rod 308 located inside the groove 303 is respectively connected to the turbine 305, and the lower end of the clamping frame 310 is movably installed on the guide groove 309. Inside the groove 309, the threaded rod 308 is installed in the clamping frame 310 through a threaded movement. A second motor 307 is installed on one side of the inner part of the groove 303. The output end of the second motor 307 is connected to the worm 306. An electric push rod 313 is installed in the inner part of the slider 312. A connecting frame 314 is installed on the output end of the electric push rod 313. A mechanical clamp 315 is installed in the connecting frame 314. A rotating rod 317 is installed in the inner part of the connecting frame 314. The rotating rod 317 is located in the inner part of the connecting frame 314 and is fixedly installed on the inner upper end of the mechanical clamp 315. A third motor 316 is installed on one side of the connecting frame 314. The output end of the third motor 316 is connected to the rotating rod 317.

[0023] The user places the water pump housing between the clamping frames 310, and then the second motor 307 drives the worm 306 to rotate, and then the worm 306 cooperates with the turbine 305 to drive the threaded rod 308 to rotate, so that the threaded rod 308 controls the clamping frame 310 to clamp the housing through the thread, and then after the housing is clamped, the electric cross slide 311 can cooperate with the slider 312 to move the mechanical clamp 315 to the upper end of each component according to the order of component assembly, and then the electric push rod 313 can push the connecting frame 314 and the mechanical clamp 315 to move downward, so that the mechanical clamp 315 clamps the component, and then after the component is clamped, the electric push rod 313 can pull the mechanical clamp 315 and the component Move up, then the electric cross slide 311 cooperates with the slider 312 to move the mechanical clamp 315 and the component to the upper end of the shell, and then according to the angle and position of the component to be installed, the third motor 316 and the rotating rod 317 drive the mechanical clamp 315 to rotate to adjust the angle of the component. At the same time, the first motor 304 can drive the turntable 302 to rotate slowly to adjust the installation position required by the shell to improve the accuracy of component proofreading and assembly. After the proofreading is completed, the electric push rod 313 can push the mechanical clamp 315 and the component to move down to realize the assembly work. After the assembly is completed, the above steps are repeated to proofread and assemble each component more quickly and accurately.

[0024] The various components of the water pump are classified and placed in advance through the storage box 301 to avoid interference when the mechanical clamp 315 clamps the components due to the components being mixed together, which facilitates the clamping, calibration and assembly of the various components by the mechanical clamp 315 and improves the overall assembly efficiency.

[0025] The working principle of a proofreading device for water pump assembly:

[0026] When in use, the user first places the water pump shell between the clamping frames 310, and then the second motor 307 drives the worm 306 to rotate, and then the worm 306 cooperates with the turbine 305 to drive the threaded rod 308 to rotate, so that the threaded rod 308 controls the clamping frame 310 to clamp the shell through the thread, and then after the shell is clamped, the electric cross slide 311 can cooperate with the slider 312 to move the mechanical clamp 315 to the upper end of each component according to the order of component assembly, and then the electric push rod 313 can push the connecting frame 314 and the mechanical clamp 315 to move downward, so that the mechanical clamp 315 clamps the component, and then after the component is clamped, the electric push rod 313 can pull the mechanical clamp 315 And the components are moved up, and then the electric cross slide 311 cooperates with the slider 312 to move the mechanical clamp 315 and the components to the upper end of the shell, and then according to the angle and position of the component to be installed, the third motor 316 and the rotating rod 317 drive the mechanical clamp 315 to rotate to adjust the angle of the component. At the same time, the first motor 304 can drive the turntable 302 to rotate slowly to adjust the installation position required by the shell to improve the accuracy of component proofreading and assembly. After the proofreading is completed, the electric push rod 313 can push the mechanical clamp 315 and the components to move down to realize the assembly work. After the assembly is completed, the above steps are repeated to proofread and assemble each component more quickly and accurately.

[0027] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A calibration device for water pump assembly, comprising a workbench (1), characterized in that: A top plate (2) is installed at the upper end of the workbench (1), and a proofreading mechanism (3) is installed between the workbench (1) and the top plate (2). The proofreading mechanism (3) includes a material storage box (301) and a turntable (302). The material storage box (301) is installed on the upper surface of the workbench (1), and the turntable (302) is movably installed at the front end of the upper surface of the workbench (1), and the material storage box (301) and the turntable (302) are parallel to each other. Clamping frames (310) are movably installed at both ends of the upper surface of the turntable (302). An electric cross slide rail (311) is installed on the lower surface of the top plate (2), and a slider (312) is installed on the electric cross slide rail (311). A mechanical clamp (315) is installed at the lower end of the slider (312), and the mechanical clamp (315) and the material storage box (301) and the turntable (302) are parallel to each other.

2. A water pump assembly calibration device according to claim 1, characterized in that: A first motor (304) is installed inside the workbench (1), and the output end of the first motor (304) and the turntable (302) are connected to each other. A groove (303) is provided inside the turntable (302), and a worm (306) and a turbine (305) are movably installed at the upper and lower ends of the groove (303), respectively. The worm (306) and the turbine (305) are meshingly connected, and the turbine (305) is connected to a clamping frame (310).

3. A water pump assembly calibration device according to claim 2, characterized in that: Guide grooves (309) are respectively provided at both ends of the upper surface of the turntable (302), and threaded rods (308) are movably installed between the guide grooves (309) and the grooves (303), and one end of the threaded rod (308) located inside the grooves (303) is respectively connected to the turbine (305).

4. A water pump assembly calibration device according to claim 3, characterized in that: The lower ends of the clamping frames (310) are movably mounted inside the guide grooves (309), and the threaded rods (308) are movably mounted inside the clamping frames (310) through threads. A second motor (307) is mounted on one side of the interior of the grooves (303), and an output end of the second motor (307) is connected to the worm (306).

5. A water pump assembly calibration device according to claim 1, characterized in that: An electric push rod (313) is installed inside the slider (312), a connecting frame (314) is installed at the output end of the electric push rod (313), and the mechanical clamp (315) is installed inside the connecting frame (314).

6. A water pump assembly calibration device according to claim 5, characterized in that: A rotating rod (317) is installed movably through the interior of the connecting frame (314); the rotating rod (317) is located inside the connecting frame (314) and is fixedly installed through the interior upper end of the mechanical clamp (315); a third motor (316) is installed on one side of the connecting frame (314); and the output end of the third motor (316) is connected to the rotating rod (317).