Aluminum alloy ingot packing device

Abstract

The utility model relates to the technical field of aluminum alloy ingot packaging devices, in particular to an aluminum alloy ingot packaging device, including a rotating mechanism, a clamping mechanism, a positioning mechanism, a stacker and a transmission line; the transmission line is provided with two groups, namely a carton transmission line and an aluminum alloy ingot transmission line; the end of the aluminum alloy ingot transmission line is perpendicular to the middle of the carton transmission line, and a rotating mechanism is provided at the end; a group of stackers are provided at both ends of the carton transmission line, and a positioning mechanism is provided in the middle; a frame is provided at the contact point between the carton transmission line and the aluminum alloy ingot transmission line, and a clamping mechanism is installed on the frame. The device improves production efficiency and product quality, reduces labor costs and ensures production safety.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy ingot packaging devices, in particular to an aluminum alloy ingot packaging device. Background Art

[0002] Aluminum alloy ingots are made of pure aluminum and recycled aluminum as raw materials. Other elements such as silicon (Si), copper (Cu), magnesium (Mg), iron (Fe) are added according to international standards or special requirements to improve the deficiencies of pure aluminum in castability, chemical properties and physical properties.

[0003] Traditional packaging mainly relies on manual operation. The production efficiency is affected by many factors such as workers' skill level and work attitude. It is often difficult to achieve the production efficiency of an automated production line. Product quality is often affected by factors such as workers' operating skills and work experience. Stability and consistency are difficult to guarantee. Because it relies on a large amount of manual operation, the labor cost is high. There may be certain safety hazards in the operation process, and there are relatively few safety protection measures for operators. Utility Model Content

[0004] In order to overcome the existing deficiencies, the utility model provides an aluminum alloy ingot packing device.

[0005] The technical solution adopted by the utility model to solve its technical problems is: an aluminum alloy ingot packing device, comprising a rotating mechanism, a clamping mechanism, a positioning mechanism, a stacker and a transmission line; the transmission line is provided with two groups, namely a carton transmission line and an aluminum alloy ingot transmission line; the end of the aluminum alloy ingot transmission line is perpendicular to the middle of the carton transmission line, and the end is provided with a rotating mechanism; a group of stackers are respectively provided at both ends of the carton transmission line, and a positioning mechanism is provided in the middle; a frame is provided at the contact point between the carton transmission line and the aluminum alloy ingot transmission line, and a clamping mechanism is installed on the frame.

[0006] According to another embodiment of the utility model, it further includes that the rotating mechanism includes a suction cup assembly, a guide rod, a rotating motor, and a mounting seat; the mounting seat is symmetrically provided with two groups of rotating motors and rollers, wherein the rollers are arranged on the outside of the rotating motor, connected to the positioning block through a rotating shaft, the output shaft of the rotating motor is connected to the swing arm, the other end of the swing arm is connected to the suction cup assembly, the suction cup assembly is provided with a guide rod, and the guide rod passes through the center of the positioning block.

[0007] According to another embodiment of the utility model, further comprising, the suction cup assembly comprises four groups of suction nozzles.

[0008] According to another embodiment of the utility model, the clamping mechanism further includes a parallel movement system, a left-right movement system, a vertical movement system and a finger cylinder; the parallel movement system is arranged on a frame and is slidably connected to a crossbeam, a left-right movement system is arranged on the side of the crossbeam, the left-right movement system is slidably connected to a vertical movement system, the vertical movement system is slidably connected to a connecting column, and the bottom of the connecting column is rotatably connected to a finger cylinder.

[0009] According to another embodiment of the utility model, the parallel movement system further includes a linear motor group and a guide rail arranged in parallel; the linear motor group is slidably connected to a beam through a slider, the other end of the beam is slidably connected to the guide rail, and a left-right movement system is installed on one side.

[0010] According to another embodiment of the utility model, it further includes that a claw clamp rotating motor is installed at the bottom of the connecting column, the claw clamp rotating motor is rotatably connected to a claw clamp fixing plate, and four groups of finger cylinders are parallelly arranged under the claw clamp fixing plate.

[0011] According to another embodiment of the utility model, it further includes that the positioning mechanism includes a support frame, a limit plate and a positioning tube; the support frame is provided with three groups, which are arranged on the carton transmission line, namely support frame one, support frame two and support frame three, wherein the two sides of support frame two and support frame three are connected by a connecting plate; cylinders are provided above support frame one, support frame two and support frame three, and the cylinder output shafts pass through the support frame plate, the cylinder output shafts of support frame two and support frame three are connected to the limit plate, and the cylinder output shaft of support frame one is connected to the positioning tube; a cylinder is provided on the side of the positioning tube, which is connected to the positioning plate through the cylinder output shaft; the connecting plate is connected to the guide plate through the cylinder output shaft.

[0012] According to another embodiment of the utility model, the palletizer further includes a base, a column, a horizontal plate, and a grabbing jig; the base is slidably connected to the top of the base, the column is slidably connected to the side of the column, and a grabbing jig is provided at the bottom of the horizontal plate.

[0013] The beneficial effects of the utility model are as follows: the use of advanced mechanical equipment and intelligent control systems can realize high-speed and continuous production processes and significantly improve production efficiency; through precise mechanical operation and intelligent control systems, the stability and consistency of product quality can be ensured, the interference of human factors can be reduced, and the product defect rate can be reduced; the packing process can be automatically completed, greatly saving labor costs; although it is optimized and designed for specific products or process flows, in terms of production flexibility, it can also adapt to the packing needs of different customers by adjusting parameters and configurations; the device cooperates with the system to carry out full-line monitoring, which can ensure the safety of operators and the normal operation of equipment, and can promptly discover and solve equipment failures, reducing maintenance costs and downtime. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a top view of the utility model;

[0016] Figure 2 It is the front view of the utility model;

[0017] Figure 3 It is a side view of the utility model;

[0018] Figure 4 It is a structural diagram of the rotating mechanism;

[0019] Figure 5 It is a structural diagram of the positioning mechanism.

[0020] In the figure, 1, rotating mechanism, 2, clamping mechanism, 3, positioning mechanism, 4, palletizer, 5, transmission line, 6, frame, 7, suction cup assembly, 8, guide rod, 9, rotating motor, 10, mounting seat, 11, parallel movement system, 12, left and right movement system, 13, vertical movement system, 14, finger cylinder, 15, beam, 16, connecting column, 17, claw clamp rotating motor, 18, support frame, 19, limit plate, 20, positioning tube, 21, support frame one, 22, support frame two, 23, support frame three, 24, connecting plate, 25, positioning plate, 26, guide plate, 27, base, 28, column, 29, horizontal plate, 30, grabbing fixture, 31, carton transmission line, 32, aluminum alloy ingot transmission line. DETAILED DESCRIPTION

[0021] like Figure 1 It is a structural schematic diagram of the utility model, an aluminum alloy ingot packing device, comprising a rotating mechanism 1, a clamping mechanism 2, a positioning mechanism 3, a stacker 4 and a transmission line 5; the transmission line 5 is provided with two groups, namely a carton transmission line 31 and an aluminum alloy ingot transmission line 32; the end of the aluminum alloy ingot transmission line 32 is perpendicular to the middle of the carton transmission line 31, and the end is provided with a rotating mechanism 1; the two ends of the carton transmission line 31 are respectively provided with a group of stackers 4, and a positioning mechanism 3 is provided in the middle; a frame 6 is provided at the contact point between the carton transmission line 31 and the aluminum alloy ingot transmission line 32, and a clamping mechanism 2 is installed on the frame 6.

[0022] According to another embodiment of the utility model, it further includes that the rotating mechanism 1 includes a suction cup assembly 7, a guide rod 8, a rotating motor 9, and a mounting seat 10; the mounting seat 10 is symmetrically provided with two groups of rotating motors 9 and rollers, wherein the rollers are arranged on the outside of the rotating motor 9, connected to the positioning block through a rotating shaft, the output shaft of the rotating motor 9 is connected to the swing arm, the other end of the swing arm is connected to the suction cup assembly 7, the suction cup assembly 7 is provided with a guide rod 8, and the guide rod 8 passes through the center of the positioning block.

[0023] According to another embodiment of the present invention, the suction cup assembly 7 further includes four groups of suction nozzles.

[0024] Specifically, the rotary motor 9 rotates to control the swing arm to rotate, and the swing arm controls the suction cup assembly 7 to rotate to pick up materials. During the material picking process, the guide rod 8 penetrates the positioning block to control the position of the suction cup assembly 7, so that the material can be picked up accurately.

[0025] According to another embodiment of the utility model, the clamping mechanism 2 further includes a parallel movement system 11, a left-right movement system 12, a vertical movement system 13 and a finger cylinder 14; the parallel movement system 11 is arranged on the frame 6, and is slidably connected to a crossbeam 15, and the left-right movement system 12 is arranged on the side of the crossbeam 15, the left-right movement system 12 is slidably connected to the vertical movement system 13, and the vertical movement system 13 is slidably connected to a connecting column 16, and the bottom of the connecting column 16 is rotatably connected to the finger cylinder 14.

[0026] Specifically, the rotating mechanism 1 clamps two groups of aluminum alloy ingots, sets them opposite to each other, and then puts them close together. The clamping is controlled by the finger cylinder 14, and two groups of aluminum alloy ingots are clamped at one time. Four groups of aluminum alloy ingots can be clamped each round. Through the cooperation of the parallel movement system 11, the left and right movement system 12, and the vertical movement system 13, it moves back and forth on the frame 6 to clamp and release materials.

[0027] According to another embodiment of the utility model, the parallel movement system 11 further includes a linear motor group and a guide rail arranged in parallel; the linear motor group is slidably connected to the crossbeam 15 through a slider, the other end of the crossbeam 15 is slidably connected to the guide rail, and a left-right movement system 12 is installed on one side.

[0028] According to another embodiment of the utility model, it further includes that a claw clamp rotating motor 17 is installed at the bottom of the connecting column 16, and the claw clamp rotating motor 17 is rotatably connected to a claw clamp fixing plate, and four groups of finger cylinders 14 are parallelly arranged under the claw clamp fixing plate.

[0029] According to another embodiment of the utility model, it further includes that the positioning mechanism 3 includes a support frame 18, a limit plate 19 and a positioning tube 20; the support frame 18 is provided with three groups, which are arranged on the carton transmission line 31, namely support frame 1 21, support frame 22 and support frame 3 23, wherein the two sides of support frame 22 and support frame 3 23 are connected by a connecting plate 24; cylinders are provided above the support frames 1 21, 22 and 23, and the cylinder output shafts pass through the support frame 18 plate, the cylinder output shafts of the support frames 22 and 23 are connected to the limit plate 19, and the cylinder output shaft of the support frame 1 21 is connected to the positioning tube 20; a cylinder is provided on the side of the positioning tube 20, which is connected to the positioning plate 25 through the cylinder output shaft; the connecting plate 24 is connected to the guide plate 26 through the cylinder output shaft.

[0030] Specifically, after the carton moves to the inside of support frame 22 and support frame 3 23, the guide plate 26 is driven to move toward the middle through the cylinder of the connecting plate 24 to control its front and rear positions to be fixed. At this time, the cylinder driving support frame 1 21 causes the positioning tube 20 to descend. After descending to the bottom, the cylinder on the positioning tube 20 drives the positioning plate 25 to position the left side of the straight line. At this time, the cylinder driving support frame 22 and support frame 3 23 controls the limit plate 19 to move downward to just above the carton. A plurality of through holes are provided on the limit plate 19 to facilitate the combination and placement of aluminum alloy ingots.

[0031] According to another embodiment of the utility model, the palletizer 4 further includes a base 27, a column 28, a horizontal plate 29, and a grabbing fixture 30; the base 27 is slidably connected with the column 28 above, the column 28 is slidably connected with the horizontal plate 29 on the side, and the bottom of the horizontal plate 29 is provided with a grabbing fixture 30.

[0032] Specifically, the palletizer 4 can stack and remove cartons through the cooperation of the base 27 and the columns 28 .

[0033] In the specific operation process, the palletizer 4 on the left side of the carton transmission line 31 sends the empty carton to the transmission line, and sends it to the middle of the positioning mechanism 3 through the transmission line, and the positioning mechanism 3 fixes the carton; at the same time, the aluminum alloy ingot transmission line 32 transmits the aluminum alloy ingots to the rotating mechanism 1, and relatively compacts the two groups of aluminum alloy ingots, takes the materials through the clamping mechanism 2, and then transports them to the positioning mechanism 3 for discharge; after the carton is full, it is sent to the right side through the carton transmission line 31, and the palletizer 4 on the right side then moves the carton to the side for the convenience of workers to carry.

[0034] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.

Claims

1. An aluminum alloy ingot packing device, characterized in that: The invention comprises a rotating mechanism (1), a clamping mechanism (2), a positioning mechanism (3), a stacking machine (4) and a transmission line (5); the transmission line (5) is provided with two groups, namely a carton transmission line (31) and an aluminum alloy ingot transmission line (32); the end of the aluminum alloy ingot transmission line (32) is perpendicular to the middle of the carton transmission line (31), and the end is provided with a rotating mechanism (1); a group of stacking machines (4) are provided at both ends of the carton transmission line (31), and a positioning mechanism (3) is provided in the middle; a frame (6) is provided at the contact point between the carton transmission line (31) and the aluminum alloy ingot transmission line (32), and the frame (6) is installed with a clamping mechanism (2).

2. The aluminum alloy ingot packing device according to claim 1 is characterized in that: The rotating mechanism (1) comprises a suction cup assembly (7), a guide rod (8), a rotating motor (9), and a mounting seat (10); the mounting seat (10) is symmetrically provided with two sets of rotating motors (9) and rollers, wherein the rollers are arranged outside the rotating motors (9) and connected to the positioning block via a rotating shaft, the output shaft of the rotating motor (9) is connected to a swing arm, the other end of the swing arm is connected to the suction cup assembly (7), the suction cup assembly (7) is provided with a guide rod (8), and the guide rod (8) passes through the center of the positioning block.

3. The aluminum alloy ingot packing device according to claim 2 is characterized in that: The suction cup assembly (7) comprises four groups of suction nozzles.

4. The aluminum alloy ingot packing device according to claim 1 is characterized in that: The clamping mechanism (2) comprises a parallel movement system (11), a left-right movement system (12), a vertical movement system (13) and a finger cylinder (14); the parallel movement system (11) is arranged on a frame (6) and is slidably connected to a crossbeam (15); a left-right movement system (12) is arranged on a side of the crossbeam (15); the left-right movement system (12) is slidably connected to the vertical movement system (13); the vertical movement system (13) is slidably connected to a connecting column (16); and the bottom of the connecting column (16) is rotatably connected to the finger cylinder (14).

5. The aluminum alloy ingot packing device according to claim 4 is characterized in that: The parallel movement system (11) comprises a linear motor group and a guide rail arranged in parallel; the linear motor group is slidably connected to a crossbeam (15) via a slider, the other end of the crossbeam (15) is slidably connected to the guide rail, and a left-right movement system (12) is installed on one side.

6. The aluminum alloy ingot packing device according to claim 4 is characterized in that: A claw clamp rotating motor (17) is installed at the bottom of the connecting column (16), and the claw clamp rotating motor (17) is rotatably connected to a claw clamp fixing plate, and four groups of finger cylinders (14) are arranged in parallel below the claw clamp fixing plate.

7. The aluminum alloy ingot packing device according to claim 1 is characterized in that: The positioning mechanism (3) comprises a support frame (18), a limit plate (19) and a positioning tube (20); the support frame (18) is provided with three groups, which are arranged on the carton transmission line (31), namely support frame one (21), support frame two (22) and support frame three (23), wherein the two sides of support frame two (22) and support frame three (23) are connected by a connecting plate (24); cylinders are provided above the support frame one (21), support frame two (22) and support frame three (23), and the cylinder output shafts penetrate the support frame (18) plate, the cylinder output shafts of the support frame two (22) and support frame three (23) are connected to the limit plate (19), and the cylinder output shaft of the support frame one (21) is connected to the positioning tube (20); a cylinder is provided on the side of the positioning tube (20), which is connected to the positioning plate (25) through the cylinder output shaft; and the connecting plate (24) is connected to the guide plate (26) through the cylinder output shaft.

8. The aluminum alloy ingot packing device according to claim 1, characterized in that: The palletizer (4) comprises a base (27), a column (28), a horizontal plate (29), and a grabbing fixture (30); the top of the base (27) is slidably connected to the column (28), the side of the column (28) is slidably connected to the horizontal plate (29), and the bottom of the horizontal plate (29) is provided with a grabbing fixture (30).

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