Amorphous strip pulling mechanism
By designing an amorphous tape pulling mechanism including a tension sensor and a controller, the tape tension is automatically adjusted, and the problem of looseness, expansion or wrinkling of the amorphous tape when winding is solved, and the quality of the tape is improved.
Patent Information
- Application Number
- CN202421535366.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the production process of amorphous tape, the distance between the amorphous tape sprayer and the tape reel causes the amorphous tape to become loose, expand or wrinkle when winding, affecting the quality of the tape reel.
An amorphous strip pulling mechanism is designed, including a frame, a tension controller, a tension sensor, an upper tension assembly and a lower tension assembly. The tension sensor detects the change in the strip tension, transmits a signal to the tension controller, controls the lifting and lowering of the push rod, adjusts the clamping distance of the lower tensioning component, and realizes the effect of automatically adjusting the tension of the strip.
By automatically adjusting the tension of the tape, we ensure that the tape has a good belt pulling effect before winding, avoiding looseness, expansion or wrinkling, and improving the quality of the amorphous tape roll.
Smart Images

Figure CN222743736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of amorphous strip production, in particular to an amorphous strip drawing mechanism. Background Art
[0002] In daily life, people come into contact with two types of materials: crystalline materials and amorphous materials. The so-called crystalline materials refer to materials whose internal atomic arrangement follows certain rules. Conversely, materials whose internal atomic arrangement is in an irregular state are amorphous materials. General metals have orderly internal atomic arrangement and are all crystalline materials. Scientists have discovered that after a metal is melted, its internal atoms are in an active state. Once the metal begins to cool, the atoms will slowly arrange themselves in an orderly manner according to certain crystalline rules as the temperature drops, forming crystals. If the cooling process is very fast, the atoms are solidified before they have time to rearrange themselves, thus producing amorphous alloys. A rapid solidification process is used to prepare amorphous alloys. High-temperature molten steel in a molten state is sprayed onto a high-speed rotating cooling roller. The molten steel is rapidly cooled at a rate of one million degrees per second. It only takes one thousandth of a second to reduce the temperature of 1300°C molten steel to below 200°C, forming an amorphous strip.
[0003] During the production of amorphous strips, after the amorphous tape spraying machine produces the amorphous tape, the amorphous tape is wound by a tape reel. There is usually a certain distance between the amorphous tape spraying machine and the tape reel. If the amorphous tape spraying machine and the tape reel are not tensioned, the amorphous tape will become loose, swollen or wrinkled when wound onto the tape reel, affecting the quality of the amorphous tape roll. Utility Model Content
[0004] The utility model provides an amorphous strip pulling mechanism to solve the problems in the background technology.
[0005] To achieve the above object, the utility model provides the following technical solutions: an amorphous strip drawing mechanism, comprising a frame, a tension controller is installed on the top of the frame, a tension sensor is installed on the vertical beam of the frame, and the tension sensor is electrically connected to the tension controller through a wire, an upper tensioning assembly is installed on the top of the frame, and a lower tensioning assembly is installed on the lower part of the frame;
[0006] The upper tensioning assembly includes a fixing plate, an upper tensioning wheel, a pressure roller and connecting bolts. The upper tensioning wheel is installed at the left and right ends of the fixing plate. The pressure roller is located on one side of the upper tensioning wheel and is fastened to the fixing plate by connecting bolts.
[0007] The lower tensioning assembly includes an electric push rod, a support plate and a lower tensioning wheel. The electric push rod is electrically connected to the tension controller through a wire. The support plate is installed on the output end of the electric push rod, and the lower tensioning wheel is installed on the support plate.
[0008] Furthermore, guide rollers are installed on the frame, and the guide rollers are located on the left and right sides of the frame.
[0009] Furthermore, the tension sensor is located between the upper tensioning assembly and the lower tensioning assembly, and the tension sensor is located at the left and right ends of the frame.
[0010] Furthermore, a waist-shaped hole is provided on the fixing plate, and the connecting bolt is located in the waist-shaped hole.
[0011] Furthermore, the pressure roller is fixedly connected to the connecting bolts, and the pressure roller is abutted against the upper tensioning wheel.
[0012] Furthermore, a guide rod is installed on the frame, and a guide sleeve is installed on the support plate, and slides on the guide rod through the guide sleeve.
[0013] Compared with the prior art, the present invention provides an amorphous strip pulling mechanism having the following features:
[0014] Beneficial effects:
[0015] The amorphous strip pulling mechanism passes the amorphous strip through the guide roller, the upper tensioning assembly and the lower tensioning assembly in sequence, and abuts against the tension sensor. When the strip is led out for winding, the tension sensor detects the tension change of the strip during its movement and transmits a signal to the tension controller, which controls the lifting and lowering of the electric push rod to adjust the clamping distance of the lower tensioning assembly relative to the upper tensioning assembly to tension the strip, thereby realizing the function of automatically adjusting the strip tension, thereby ensuring the pulling effect of the strip before winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a structural diagram of the upper tensioning assembly of the utility model;
[0018] Figure 3 This is a structural diagram of the lower tensioning assembly of the utility model.
[0019] In the figure: 1. frame; 2. tension controller; 3. tension sensor; 4. upper tensioning assembly; 41. fixing plate; 42. upper tensioning wheel; 43. pressure roller; 44. connecting bolt; 45. waist-shaped hole; 5. lower tensioning assembly; 51. electric push rod; 52. support plate; 53. lower tensioning wheel; 54. guide rod; 55. guide sleeve; 6. guide roller. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 3 The utility model discloses an amorphous strip drawing mechanism, comprising a frame 1, a tension controller 2 is installed on the top of the frame 1, a tension sensor 3 is installed on the vertical beam of the frame 1, and the tension sensor 3 is electrically connected to the tension controller 2 through a wire, an upper tensioning assembly 4 is installed on the top of the frame 1, and a lower tensioning assembly 5 is installed on the lower part of the frame 1, and the amorphous strip passes through the guide roller 6, the upper tensioning assembly 4 and the lower tensioning assembly 5 in sequence, and is abutted against the tension sensor 3. When the strip is led out for winding, the tension change of the strip during its travel is detected by the tension sensor 3, and a signal is transmitted to the tension controller 2, and the tension controller 2 controls the lifting and lowering of the electric push rod 51, thereby adjusting the clamping distance of the lower tensioning assembly 5 relative to the upper tensioning assembly 4 to tension the strip, thereby realizing the function of automatically adjusting the strip tension, thereby ensuring the strip drawing effect before winding;
[0022] The upper tensioning assembly 4 includes a fixing plate 41, an upper tensioning wheel 42, a pressure roller 43 and a connecting bolt 44. The upper tensioning wheel 42 is installed at the left and right ends of the fixing plate 41. The pressure roller 43 is located on one side of the upper tensioning wheel 42 and is fastened to the fixing plate 41 by the connecting bolt 44.
[0023] The lower tensioning assembly 5 includes an electric push rod 51, a support plate 52 and a lower tensioning wheel 53. The electric push rod 51 is electrically connected to the tension controller 2 through a wire. The support plate 52 is installed on the output end of the electric push rod 51, and the lower tensioning wheel 53 is installed on the support plate 52.
[0024] Specifically, guide rollers 6 are installed on the frame 1 , and the guide rollers 6 are located on the left and right sides of the frame 1 .
[0025] In this embodiment, the guide rollers 6 can help the amorphous strip to be positioned and oriented during travel, ensuring stability during transportation.
[0026] Specifically, the tension sensor 3 is located between the upper tensioning assembly 4 and the lower tensioning assembly 5 , and the tension sensor 3 is located at the left and right ends of the frame 1 .
[0027] In this embodiment, the tension sensor 3 is a sensor specifically used to measure the stress state or magnitude of the object being measured, and it mainly realizes tension measurement through different physical effects such as strain resistance, capacitance, inductance, and piezoelectricity.
[0028] Specifically, a waist-shaped hole 45 is formed on the fixing plate 41 , and the connecting bolt 44 is located in the waist-shaped hole 45 .
[0029] In this embodiment, the waist-shaped hole 45 is used to adjust the position of the connecting bolt 44 , thereby adjusting the clamping distance of the pressure roller 43 relative to the upper tensioning wheel 42 .
[0030] Specifically, the pressure roller 43 is fixedly connected to the connecting bolt 44 , and the pressure roller 43 is abutted against the upper tensioning wheel 42 .
[0031] In this embodiment, the strip is pressed against the upper tensioning wheel 42 by the pressure roller 43 , thereby ensuring the lamination effect between the strip and the upper tensioning wheel 42 .
[0032] Specifically, a guide rod 54 is installed on the frame 1 , and a guide sleeve 55 is installed on the support plate 52 , and the support plate 52 slides on the guide rod 54 through the guide sleeve 55 .
[0033] In this embodiment, the functions of the guide rod 54 and the guide sleeve 55 mainly include positioning, guiding, and bearing a certain lateral pressure. Through the cooperation of the guide rod 54 and the guide sleeve 55, the stability of the support plate 52 during lifting and lowering is guaranteed.
[0034] When in use, the amorphous strip is passed through the guide roller 6, the upper tensioning assembly 4 and the lower tensioning assembly 5 in sequence, and is abutted against the tension sensor 3. When the strip is led out for winding, the tension sensor 3 detects the tension change of the strip during its movement, and transmits a signal to the tension controller 2. The tension controller 2 controls the lifting and lowering of the electric push rod 51, thereby adjusting the clamping distance of the lower tensioning assembly 5 relative to the upper tensioning assembly 4 to tension the strip, thereby realizing the function of automatically adjusting the tension of the strip, thereby ensuring the pulling effect of the strip before winding.
[0035] To sum up, the amorphous strip pulling mechanism passes the amorphous strip through the guide roller 6, the upper tensioning component 4 and the lower tensioning component 5 in sequence, and abuts against the tension sensor 3. When the strip is led out for winding, the tension sensor 3 detects the tension change during the strip movement and transmits a signal to the tension controller 2. The tension controller 2 controls the lifting and lowering of the electric push rod 51, thereby adjusting the clamping distance of the lower tensioning component 5 relative to the upper tensioning component 4 to tension the strip, thereby realizing the function of automatically adjusting the strip tension, thereby ensuring the pulling effect of the strip before winding.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An amorphous strip drawing mechanism, comprising a frame (1), characterized in that: A tension controller (2) is installed on the top of the frame (1), a tension sensor (3) is installed on the vertical beam of the frame (1), and the tension sensor (3) is electrically connected to the tension controller (2) through a wire, an upper tensioning assembly (4) is installed on the top of the frame (1), and a lower tensioning assembly (5) is installed at the bottom of the frame (1); The upper tensioning assembly (4) comprises a fixing plate (41), an upper tensioning wheel (42), a pressure roller (43) and connecting bolts (44); the upper tensioning wheel (42) is mounted on the left and right ends of the fixing plate (41); the pressure roller (43) is located on one side of the upper tensioning wheel (42) and is fastened to the fixing plate (41) by means of connecting bolts (44); The lower tensioning assembly (5) comprises an electric push rod (51), a support plate (52) and a lower tensioning wheel (53); the electric push rod (51) is electrically connected to the tension controller (2) via a wire; the support plate (52) is mounted on the output end of the electric push rod (51); and the lower tensioning wheel (53) is mounted on the support plate (52).
2. The amorphous strip pulling mechanism according to claim 1, characterized in that: Guide rollers (6) are installed on the frame (1), and the guide rollers (6) are located on the left and right sides of the frame (1).
3. The amorphous strip pulling mechanism according to claim 1, characterized in that: The tension sensor (3) is located between the upper tensioning assembly (4) and the lower tensioning assembly (5), and the tension sensor (3) is located at the left and right ends of the frame (1).
4. The amorphous strip pulling mechanism according to claim 1, characterized in that: The fixing plate (41) is provided with a waist-shaped hole (45), and the connecting bolt (44) is located in the waist-shaped hole (45).
5. The amorphous strip pulling mechanism according to claim 1, characterized in that: The pressure roller (43) is fixedly connected to the connecting bolt (44), and the pressure roller (43) is in contact with the upper tensioning wheel (42).
6. The amorphous strip pulling mechanism according to claim 1, characterized in that: A guide rod (54) is installed on the frame (1), and a guide sleeve (55) is installed on the support plate (52), and the support plate (52) slides on the guide rod (54) through the guide sleeve (55).