Grouting material pouring device
By designing a grouting material casting device including a mixing mechanism, discharge pipe, dredging mechanism and linkage components, the problems of easy hardening of grouting material and low mixing efficiency are solved, and efficient grouting effect and improved stability of building structure are achieved.
Patent Information
- Application Number
- CN202421452690.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the existing grouting material pouring technology, grouting material is easy to harden and has low stirring efficiency, resulting in poor grouting effect and low practicality.
A grouting material casting device is designed, including placing a barrel, a stirring mechanism, a discharge pipe, a dredging mechanism and a linkage component. The dredging mechanism is driven by the rotation of the stirring mechanism, so as to achieve the integration of stirring and dredging, and improve the mixing and conveying efficiency of grouting material.
This device can effectively avoid solidification of grouting materials during transportation, improve grouting efficiency and practicality, ensure that grouting materials can fully fill cracks and gaps in the structure, and enhance the load bearing and stability of the building.
Smart Images

Figure CN222745045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pouring, in particular to a grouting material pouring device. Background Art
[0002] Grouting materials are mainly used for increasing and reinforcing the cross-section of houses, grouting of equipment foundations and grouting of steel structure column bases. Grouting materials can repair and reinforce damaged structures, such as filling cracks and defects in structures to increase the strength and stability of structures. They are also widely used in various types of buildings, such as the repair and reinforcement of beams, slabs, columns, bridges and roads. For problems with foundations, culverts, bridges, etc., grouting materials can effectively fill cracks and gaps in the structure, thereby improving the bearing capacity and stability of the building.
[0003] At present, grouting materials are packed in bags after leaving the factory. When they are mixed into liquid slurry, they are basically stirred manually or manually by using a motor with a stirring rod. After stirring, the stirred grouting material is transported to the location where grouting is required by a cart, and then the grouting material is poured. This grouting method has low stirring efficiency and since there may be a certain distance between the mixing position and the grouting position, the grouting material is likely to solidify during transportation by a cart, resulting in the grouting material being a little hardened when poured, thereby affecting its grouting effect on cracks or gaps, resulting in its low practicality.
[0004] In order to solve the above problems, people began to design an integrated structure for mixing and transporting, which mainly includes a placing barrel and a discharge pipe. A mixing mechanism is installed inside the placing barrel, the discharge pipe is connected to the output end of the placing barrel, and a moving mechanism is installed at the bottom of the placing barrel. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies of the prior art, the utility model provides a grouting material pouring device to solve the problems in the prior art that the grouting material is easy to harden, has low grouting efficiency and poor practicability.
[0007] (II) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] A grouting material pouring device comprises a placing bucket, a moving mechanism is installed at the bottom of the placing bucket, and further comprises:
[0010] A stirring mechanism, wherein the stirring mechanism is installed in the placing barrel;
[0011] A discharge pipe, the discharge pipe is connected and installed at the output end of the placement barrel;
[0012] A dredging mechanism, which is installed in the discharge pipe and is used to dredge the inside of the discharge pipe;
[0013] A linkage component is arranged between the dredging mechanism and the stirring mechanism, and is used to dredge the discharge pipe by driving the conveying mechanism to move through the rotation of the stirring mechanism.
[0014] Furthermore, the stirring mechanism comprises:
[0015] A stirring motor, the stirring motor is installed at the bottom of the placing bucket;
[0016] A stirring shaft, the stirring shaft is longitudinally installed in the placing barrel, and the stirring shaft is connected to the top output end of the stirring motor;
[0017] A stirring blade, wherein the stirring shaft is provided with the stirring blade;
[0018] A plurality of toggle rods are equidistantly mounted on the upper circumference of the stirring shaft.
[0019] Furthermore, the dredging mechanism comprises:
[0020] A dredging rod, the dredging rod is arranged parallel to the central axis of the discharge pipe;
[0021] A bracket, wherein the bracket is arranged inside the discharge pipe, and the dredging rod is slidably matched with the bracket;
[0022] An elastic member, wherein the dredging rod and the bracket are elastically connected via the elastic member.
[0023] Furthermore, the linkage component includes:
[0024] A sliding sleeve, the sliding sleeve is mounted on the inner side wall of the placement barrel, and the sliding sleeve is parallel to the central axis of the placement barrel;
[0025] A sliding rod, the sliding rod slidingly passes through the sliding sleeve;
[0026] A sliding cavity, the sliding cavity being arranged in a central area of the sliding sleeve;
[0027] Wherein, the width of the sliding cavity is greater than the width of the sliding rod;
[0028] Positioning blocks, which are fixedly mounted on both sides of the slide bar and are slidably matched with the slide cavity;
[0029] Spring 1, the spring 1 is arranged in parallel in the sliding cavity, and the spring 1 is connected between the positioning block and the sliding cavity;
[0030] A wedge block is installed on the dredging rod near one end of the dredging rod placed inside the barrel, and is used to cooperate with the sliding rod to push the dredging rod to slide.
[0031] Furthermore, the support comprises:
[0032] A fixed sleeve, the fixed sleeve is coaxially arranged inside the discharge pipe through a connecting rod;
[0033] Wherein, the dredging rod slides through the fixing sleeve.
[0034] Furthermore, the elastic member includes:
[0035] A limiting sleeve, the limiting sleeve is fixedly sleeved on the outside of the dredging rod;
[0036] Spring 2, the spring 2 is also sleeved on the outside of the dredging rod, and the two ends of the spring 2 are respectively connected with the limiting sleeve and the fixing sleeve.
[0037] Furthermore, the moving mechanism comprises:
[0038] A frame body, the frame body is arranged in an open shape and is installed at the bottom of the placement barrel;
[0039] Rollers, a plurality of rollers are installed at the bottom of the frame.
[0040] Furthermore, there are two fixing sleeves, and each fixing sleeve is connected to the inner wall of the discharge pipe via two connecting rods, and the connecting rods on the two fixing sleeves are vertically staggered.
[0041] Furthermore, the connecting rod is arranged at an angle.
[0042] (III) Beneficial effects
[0043] Compared with the prior art, the utility model provides a grouting material pouring device, which has the following beneficial effects:
[0044] The utility model can place grouting material and water in a bucket, and then move it to the position where the grouting material is needed to be poured through a moving mechanism, and then fully mix and stir the grouting material and water through a stirring mechanism, and the grouting material after stirring is transported to the use position through a discharge pipe to realize the pouring operation. Since the grouting material has a certain solidification property, the inside of the discharge pipe can be continuously dredged through the dredging mechanism to avoid clogging of the discharge pipe, or the grouting material (already solidified or not completely solidified) remaining in the discharge pipe can be dredged, and the linkage component can realize the rotation of the stirring mechanism while driving the dredging mechanism to act, so as to realize the integration of stirring and dredging and improve the use efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 This is a schematic diagram of the structure of this application;
[0046] Figure 2 A schematic diagram of the internal structure in which the barrel and discharge pipe are placed in this application;
[0047] Figure 3 This is a schematic diagram of the structure of the dredging mechanism and the sliding rod in this application;
[0048] Figure 4 This is a schematic diagram of the cooperation between the toggle rod and the slide rod and the internal structure of the sliding cavity in this application;
[0049] Figure 5 It is a schematic diagram of the internal cross-sectional structure of the sliding sleeve in this application;
[0050] In the figure: 1. Placement barrel; 2. Discharge pipe; 3. Stirring motor; 4. Stirring shaft; 5. Stirring blade; 6. Toggle rod; 7. Clearing rod; 8. Fixing sleeve; 9. Limiting sleeve; 10. Spring 2; 11. Connecting rod; 12. Sliding sleeve; 13. Sliding rod; 14. Sliding cavity; 15. Positioning block; 16. Wedge block; 17. Spring 1; 18. Frame; 19. Roller; 20. Feed hopper; 21. Mounting cover; 22. Bolts. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0052] For examples, see Figures 1 to 5A grouting material pouring device includes a placing barrel 1, a moving mechanism is installed at the bottom of the placing barrel 1, a feeding hopper 20 is arranged at the top of the placing barrel 1, and also includes: a stirring mechanism, a discharge pipe 2, a dredging mechanism and a linkage component. The stirring mechanism is installed in the placing barrel 1, and the discharge pipe 2 is connected to the output end of the placing barrel 1. The dredging mechanism is installed in the discharge pipe 2 for dredging the inside of the discharge pipe 2. The linkage component is arranged between the dredging mechanism and the stirring mechanism, and is used to drive the conveying mechanism to dredge the discharge pipe 2 through the rotation of the stirring mechanism. Grouting material raw materials and water can be placed through the placing barrel 1, and then the moving mechanism is used to move the conveying mechanism to the discharge pipe 2. The structure can be moved to the position where the grouting material is required to be poured, and then the grouting material raw materials and water are fully mixed and stirred through the stirring mechanism. The grouting material after stirring is transported to the use position through the discharge pipe 2 to realize the pouring operation. Since the grouting material has a certain solidification property, the inside of the discharge pipe 2 can be continuously dredged through the dredging mechanism to avoid blockage of the discharge pipe 2, or the grouting material (already solidified or not completely solidified) remaining in the discharge pipe 2 can be dredged. The linkage component can realize the rotation of the stirring mechanism while driving the dredging mechanism to move, thereby realizing the integration of stirring and dredging and improving the use efficiency.
[0053] In this embodiment, correspondingly, the stirring mechanism includes: a stirring motor 3, a stirring shaft 4, a stirring blade 5 and a toggle rod 6, the stirring blade 5 is shorter than the toggle rod 6, the stirring motor 3 is installed at the bottom of the placement barrel 1, the stirring shaft 4 is longitudinally installed in the placement barrel 1, and the stirring shaft 4 is connected to the top output end of the stirring motor 3, the stirring blade 5 is installed on the stirring shaft 4, and a plurality of toggle rods 6 are equidistantly installed on the upper circumference of the stirring shaft 4. The stirring motor 3 drives the stirring shaft 4 to rotate, thereby driving the stirring blade 5 to rotate, and the grouting material raw material and water are fully stirred and mixed. At the same time, the rotation of the stirring shaft 4 can also drive the toggle rod 6 to rotate.
[0054] In the present embodiment, correspondingly, the dredging mechanism includes: a dredging rod 7, a bracket and an elastic member. The dredging rod 7 is arranged parallel to the central axis of the discharge pipe 2, the bracket is arranged inside the discharge pipe 2, the dredging rod 7 and the bracket are slidably matched, the dredging rod 7 and the bracket are elastically connected by the elastic member, and the dredging rod 7 can be ensured to slide inside the discharge pipe 2 through the bracket. At the same time, the bracket includes a fixed sleeve 8, and the elastic member includes a limiting sleeve 9 and a spring 2 10. The fixed sleeve 8 is concentrically arranged inside the discharge pipe 2 through a connecting rod 11. The dredging rod 7 slides through the fixed sleeve 8, the limiting sleeve 9 and the fixed sleeve 8 are installed on the outside of the dredging rod 7, and the spring 2 10 is also sleeved on the outside of the dredging rod 7, and the two ends of the spring 2 10 are respectively connected with the limiting sleeve 9 and the fixed sleeve 8. There are two fixed sleeves 8, and each fixed sleeve 8 is connected to the inner wall of the discharge pipe 2 through two connecting rods 11, and the connecting rods on the two fixed sleeves 8 The rods 11 are vertically staggered, and the connecting rods 11 staggered on the two fixed sleeves 8 can form a four-sided stable support for the dredging rod 7, thereby ensuring the stable and effective use of the dredging rod 7, and the vertical staggered arrangement between the connecting rods 11 forms a "cross-shaped" network, which can cut or intercept large pieces of material or materials that have not been fully stirred in the grouting material inside the placement barrel 1, so that they can be driven into the placement barrel 1 again for stirring through the rotation of the stirring blades 5, thereby avoiding large pieces of material from being transported to the inside of the discharge pipe 2 and causing blockage inside the discharge pipe 2, and only two connecting rods 11 are arranged on each fixed sleeve 8, which can not only ensure the stability of the use of the fixed sleeve 8, but also reduce the resistance of the connecting rod 11 to the discharge of the grouting material, and the connecting rod 11 is arranged at an angle, and the connecting rod 11 can be set to a sheet structure, which further improves the fluidity of the grouting material in the discharge pipe 2 and reduces resistance.
[0055] In this embodiment, correspondingly, the linkage assembly includes: a sliding sleeve 12, a sliding rod 13, a sliding cavity 14, a positioning block 15, a spring 17 and a wedge block 16. The sliding sleeve 12 is installed on the inner wall of the placement barrel 1, and the sliding sleeve 12 is parallel to the central axis of the placement barrel 1. The sliding rod 13 slides through the sliding sleeve 12. The sliding cavity 14 is set in the central area of the sliding sleeve 12. The width of the sliding cavity 14 is greater than the width of the sliding rod 13. The positioning blocks 15 are fixedly installed on both sides of the sliding rod 13, and the positioning blocks 15 and the sliding cavity 14 are slidably matched. The spring 17 is arranged in parallel in the sliding cavity 14, and the spring 17 is connected between the positioning block 15 and the sliding cavity 14. The wedge block 16 is installed on the dredging rod 7 close to the placement barrel. 1, is used to cooperate with the slide bar 13 to push the dredging rod 7 to slide, and the rotating toggle rod 6 continuously touches the top of the slide bar 13, wherein the top and bottom of the slide bar 13 are both provided with chamfered structures for easy pushing. When the toggle rod 6 contacts the slide bar 13, the slide bar 13 slides downward inside the sliding sleeve 12, and the bottom of the slide bar 13 contacts the wedge block 16. The wedge block 16 is forced to push the dredging rod 7 to slide inside the discharge pipe 2. Therefore, with the continuous rotation of the toggle rod 6, the slide bar 13 is pushed to slide continuously downward, and is continuously restored upward with the cooperation of the spring 17. Therefore, the slide bar 13 can continuously touch the wedge block 16, so that the dredging rod 7 reciprocates inside the discharge pipe 2.
[0056] In this embodiment, correspondingly, the moving mechanism includes: a frame 18 and rollers 19. The frame 18 is arranged in an open shape, and the frame 18 is installed at the bottom of the placement barrel 1. A plurality of rollers 19 are installed at the bottom of the frame 18. The frame 18 is arranged in an open shape. When it is necessary to pour grouting material on a columnar building, the frame 18 arranged in the open shape can be directly surrounded by the outer side of the columnar building, so that the discharge pipe 2 can be closer to the grouting pouring position, reducing the use of pipelines, reducing the transportation time of the grouting material, and improving the grouting material pouring efficiency. A circular handrail is provided on the outer wall of the placement barrel 1 to facilitate the operator to push the overall mobile use position.
[0057] In summary, when using the grouting material pouring device, it should be noted that the grouting material is in liquid form after stirring. Although a dredging mechanism is arranged in the discharge pipe 2, the discharge of the grouting material is basically not affected. Moreover, if the stirring shaft 4 is rotating while stirring and dredging, it is also beneficial to discharge. It is important that the dredging structure in this embodiment does not occupy a large space inside the discharge pipe 2. After the grouting is completed, it is easy to remain inside the discharge pipe 2. Since the grouting material is easy to solidify within a certain period of time, if the inside of the discharge pipe 2 cannot be cleaned in time, the solidified grouting material will block the discharge pipe 2 and affect subsequent use. Generally, the operator looks for structures such as wooden sticks to dredge the discharge pipe 2. This dredging method requires finding wooden sticks and wastes manpower. In addition, structures such as wooden sticks will remain inside the discharge pipe 2, and if not carefully, the discharge pipe 2 will be damaged. Therefore, without affecting the transportation and pouring of the grouting material, a dredging structure is provided to reduce the blockage of the discharge pipe 2 in the later stage, thereby improving the reliability of the grouting material pouring equipment.
[0058] When in use, first pour the grouting material and water into the placement barrel 1 in proportion, then turn on the stirring motor 3, fully mix and stir the grouting material and water, and at the same time move the whole to the use position through the moving mechanism, and deliver the grouting material to the position where pouring is required through the discharge pipe 2, wherein the toggle rod 6 is a detachable structure, when the toggle rod 6 is not needed, the toggle rod 6 can be disassembled first, and its disassembly structure is a mounting cover 21 and a bolt 22, a polygonal plug is provided at the top of the stirring shaft 4, a polygonal jack is provided on the mounting cover 21, the mounting cover 21 is connected to the top of the stirring shaft 4 by the bolt 22, wherein the toggle rod 6 and the outer surface of the mounting cover 21 are connected The dredging rod 7 can be reciprocated by installing the toggle rod 6 to ensure that the grouting material can be effectively dredged through the dredging rod 7 before it is completely solidified, thereby ensuring subsequent use. At the same time, in order to ensure subsequent effective use, water can be added to the inside of the placement barrel 1 after use, and water cleaning and the rotation of the stirring shaft 4 and the stirring blade 5 can be carried out under the reciprocating action of the dredging rod 7. The inner wall of the placement barrel 1 and the inside of the discharge pipe 2 can be more effectively cleaned, and at the same time, the residual grouting material in the spring 2 10 can be reduced to affect the use, thereby improving the effective and reliable use of the grouting material pouring device.
[0059] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grouting material pouring device, comprising a placing bucket (1), wherein a moving mechanism is installed at the bottom of the placing bucket (1), characterized in that: Also includes: A stirring mechanism, the stirring mechanism being installed in the placing barrel (1); A discharge pipe (2), the discharge pipe (2) being connected and installed at the output end of the placement barrel (1); A dredging mechanism, the dredging mechanism being installed in the discharge pipe (2) and being used for dredging the interior of the discharge pipe (2); A linkage component is arranged between the dredging mechanism and the stirring mechanism, and is used to dredge the discharge pipe (2) by driving the conveying mechanism to move through the rotation of the stirring mechanism.
2. A grouting material pouring device according to claim 1, characterized in that: The stirring mechanism comprises: A stirring motor (3), wherein the stirring motor (3) is installed at the bottom of the placement barrel (1); A stirring shaft (4), wherein the stirring shaft (4) is longitudinally installed in the placing barrel (1), and the stirring shaft (4) is connected to the top output end of the stirring motor (3); A stirring blade (5), wherein the stirring blade (5) is mounted on the stirring shaft (4); A plurality of toggle rods (6) are equidistantly mounted on the upper circumference of the stirring shaft (4).
3. A grouting material pouring device according to claim 2, characterized in that: The dredging mechanism comprises: A dredging rod (7), the dredging rod (7) being arranged parallel to the central axis of the discharge pipe (2); A bracket, the bracket being arranged inside the discharge pipe (2), the dredging rod (7) being in sliding cooperation with the bracket; An elastic member, wherein the dredging rod (7) and the bracket are elastically connected via the elastic member.
4. A grouting material pouring device according to claim 3, characterized in that: The linkage components include: A sliding sleeve (12), wherein the sliding sleeve (12) is mounted on the inner side wall of the placement barrel (1), and the sliding sleeve (12) is parallel to the central axis of the placement barrel (1); A sliding rod (13), wherein the sliding rod (13) slides through the sliding sleeve (12); A sliding cavity (14), wherein the sliding cavity (14) is arranged in a central area of the sliding sleeve (12); Wherein, the width of the sliding cavity (14) is greater than the width of the sliding rod (13); A positioning block (15), wherein the positioning blocks (15) are fixedly mounted on both sides of the slide bar (13), and the positioning blocks (15) are slidably matched with the slide cavity (14); Spring 1 (17), the spring 1 (17) is arranged in parallel in the sliding cavity (14), and the spring 1 (17) is connected between the positioning block (15) and the sliding cavity (14); A wedge block (16) is installed on the dredging rod (7) at one end close to the inside of the barrel (1) and is used to cooperate with the sliding rod (13) to push the dredging rod (7) to slide.
5. A grouting material pouring device according to claim 4, characterized in that: The support comprises: A fixed sleeve (8), wherein the fixed sleeve (8) is coaxially arranged inside the discharge pipe (2) via a connecting rod (11); Wherein, the dredging rod (7) slides through the fixing sleeve (8); A limiting sleeve (9), wherein the limiting sleeve (9) and the fixing sleeve (8) are mounted on the outside of the dredging rod (7).
6. A grouting material pouring device according to claim 5, characterized in that: The elastic member comprises: Spring 2 (10), said spring 2 (10) is also sleeved on the outside of the dredging rod (7), and the two ends of the spring 2 (10) are respectively connected to the limiting sleeve (9) and the fixing sleeve (8).
7. A grouting material pouring device according to claim 6, characterized in that: The moving mechanism comprises: A frame (18), the frame (18) is arranged in an open shape, and the frame (18) is installed at the bottom of the placement bucket (1); Rollers (19), a plurality of rollers (19) are installed at the bottom of the frame (18).
8. A grouting material pouring device according to claim 7, characterized in that: There are two fixed sleeves (8), and each fixed sleeve (8) is connected to the inner wall of the discharge pipe (2) via two connecting rods (11), and the connecting rods (11) on the two fixed sleeves (8) are vertically staggered.
9. A grouting material pouring device according to claim 8, characterized in that: The connecting rod (11) is arranged in an inclined manner.