A micro-crack detection device for electrolytic capacitor plug-in pad
By designing a microcrack detection device including a detection platform, a placement frame, a sliding seat, a slider, a bearing seat, a driving rod and a hand shake, the problem of the electrolytic capacitor plug-in pad detection device moving too slowly in the prior art is solved, and a fast and efficient detection effect is achieved.
Patent Information
- Application Number
- CN202421036363.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When the existing electrolytic capacitor plug-in pad detection device performs batch detection of electrolytic capacitor plug-in pads, the movement speed is too slow, resulting in low working efficiency.
A micro-crack detection device including a detection platform, a placement frame, a sliding seat, a slider, a bearing seat, a driving rod and a hand shaker are designed. By manually pushing the slider and shaking the hand to drive the driving rod to rotate, the rapid movement of the detection device is achieved.
The device can quickly move to above the electrolytic capacitor plug-in pads that need to be detected, improving detection efficiency, reducing costs, and being suitable for batch inspection.
Smart Images

Figure CN222748555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component detection, in particular to a micro-crack detection device for an electrolytic capacitor plug-in pad. Background Art
[0002] An electrolytic capacitor is a type of capacitor. The metal foil is the positive electrode, and the oxide film in close contact with the positive electrode is the dielectric. The cathode is composed of conductive materials, electrolytes and other materials. The electrolyte is the main part of the cathode, hence the name electrolytic capacitor. Electrolytic capacitor plug-ins are often welded and installed on pads.
[0003] After the production of electrolytic capacitor plug-in pads, it is often necessary to use testing equipment to detect the surface quality of the pads. Microcracks that are invisible to the human eye often appear on the pads. It is necessary to use a detection device to magnify and detect products with larger microcrack areas, so that they can be discarded to ensure the quality of the pad products.
[0004] Among them, the utility model with authorization announcement number CN 109916345 A discloses a pad detection device. Although the machine-driven laser rangefinder solves the problem of avoiding false detection, wrong detection and missed detection in traditional manual visual inspection, effectively improving the detection efficiency and reducing labor costs, the machine moves the laser rangefinder slowly. If it is used for batch detection of electrolytic capacitor plug-in pads, the speed is too slow, resulting in low work efficiency. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a micro-crack detection device for an electrolytic capacitor plug-in pad.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A micro-crack detection device for an electrolytic capacitor plug-in pad comprises a detection platform, a placement rack is arranged in the middle part of the upper surface of the detection platform, sliding seats are longitudinally symmetrically fixedly installed on the upper surface of the detection platform and on the left and right sides of the placement rack, a sliding groove is provided on the upper surface of the sliding seat, and sliding blocks are symmetrically slidably arranged on the sliding seats on both sides, a left bearing seat is vertically fixedly connected to the upper surface of the left sliding block, a right bearing seat is vertically fixedly connected to the upper surface of the right sliding block, a crank is rotatably arranged on the right outer wall of the right bearing seat, a driving rod is rotatably arranged between the left bearing seat and the right bearing seat and located at the upper part, a sliding rod is arranged below the driving rod, two ends of the sliding rod are respectively fixed on the outer walls of the left bearing seat and the right bearing seat, a fixed seat is slidably arranged on the driving rod, and a detection device is vertically installed in front of the fixed seat.
[0008] In addition, a preferred structure is that a cavity is opened in the slider, the slider is sleeved on the sliding seat, and rollers are symmetrically arranged in the slider cavity for front and rear rotation. The rollers are arranged in the slide groove and roll, and the bottom of the rollers contacts the bottom wall of the slide groove.
[0009] In addition, a preferred structure is that a placement groove is opened inside the upper frame body of the placement rack, rubber pads are attached to the side walls around the placement groove, and an opening is opened at the front end of the upper frame body of the placement rack.
[0010] In addition, a preferred structure is that a threaded portion is provided in the middle of the driving rod body, a fixing seat is movably provided on the threaded portion, connecting portions are provided on both sides of the driving rod body and connected to the threaded portion, and the cylindrical diameter of the connecting portion is larger than the outer diameter of the thread of the threaded portion.
[0011] In addition, a preferred structure is that the left connecting portion of the driving rod is rotatably mounted on the left bearing seat, and the right connecting portion of the driving rod is rotatably mounted on the right bearing seat and connected to the crank handle on the right side of the right bearing seat.
[0012] In addition, the preferred structure is that the fixed seat includes a fixed plate, a detection device is fixedly installed on the front transverse plate body of the fixed plate, a threaded tube is fixedly connected to the upper back side of the rear plate body of the fixed plate, and a sliding tube is fixedly connected to the threaded tube at the lower back side of the rear plate body of the fixed plate.
[0013] In addition, a preferred structure is that a threaded hole meshing with the threaded portion of the driving rod is opened on the threaded tube, the threaded tube is meshingly arranged at the threaded portion of the driving rod, and the sliding tube is arranged to slide on the sliding rod.
[0014] The beneficial effects of the utility model are as follows: the placement rack can effectively fix the electrolytic capacitor plug-in pad and facilitate quick removal; the slider can be set to realize manual pushing to move the detection device in the front and rear directions; the driving rod can be rotated by shaking the crank to move the detection device in the left and right directions; and the moving speed of the detection device can be determined by the shaking speed, so that the detection device can be quickly moved above the electrolytic capacitor plug-in pad that needs to be detected, so as to detect micro cracks; the cost is relatively lower than that of the mechanical automation mobile detection device, and the speed is faster, which can improve the detection work efficiency and is suitable for batch detection of electrolytic capacitor plug-in pads. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is an isometric view of a micro-crack detection device for an electrolytic capacitor plug-in pad proposed by the utility model;
[0016] Figure 2 It is a partially enlarged isometric view of the drive rod installed on the left bearing seat and the right shaft side seat;
[0017] Figure 3It is a cross-sectional isometric view of the slider after it is installed on the sliding seat;
[0018] Figure 4 It is the axonometric view of the fixed seat;
[0019] Figure 5 This is an axonometric view of the rack.
[0020] In the figure: 1 detection platform, 2 sliding seat, 21 sliding groove, 3 slider, 31 cavity, 32 roller, 4 placement frame, 41 opening, 42 placement groove, 43 rubber pad, 5 left bearing seat, 6 right bearing seat, 7 driving rod, 71 threaded part, 72 connecting part, 8 fixed seat, 81 threaded tube, 82 sliding tube, 83 fixed plate, 9 sliding rod, 10 detection device, 11 shaking hand. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-5 A micro-crack detection device for an electrolytic capacitor plug-in pad comprises a detection platform 1, a placement rack 4 is arranged in the middle of the upper surface of the detection platform 1, a sliding seat 2 is longitudinally symmetrically fixedly installed on the upper surface of the detection platform 1 and on the left and right sides of the placement rack 4, a slide groove 21 is opened on the upper surface of the sliding seat 2, and sliders 3 are symmetrically slidably arranged on the sliding seats 2 on both sides, a left bearing seat 5 is vertically fixedly connected to the upper surface of the left slider 3, and a right bearing seat 6 is vertically fixedly connected to the upper surface of the right slider 3, a crank 11 is rotatably arranged on the right outer wall of the right bearing seat 6, a driving rod 7 is rotatably arranged between the left bearing seat 5 and the right bearing seat 6 and located at the upper part, a sliding rod 9 is arranged below the driving rod 7, and two ends of the sliding rod 9 are respectively fixed on the outer walls of the left bearing seat 5 and the right bearing seat 6, a fixed seat 8 is slidably arranged on the driving rod 7, and a detection device 10 is vertically installed on the front of the fixed seat 8.
[0023] Among them, a cavity 31 is opened in the slider 3, and the slider 3 is mounted on the sliding seat 2. Rollers 32 are symmetrically arranged in the cavity 31 of the slider 3 for front and back rotation. The rollers 32 are arranged in the slide groove 21 to roll, and the bottom of the rollers 32 contacts the bottom wall of the slide groove 21. Through the rolling of the four rollers 32 on the slide groove 21, the slider 3 can be supported on the sliding seat 2 while being able to slide back and forth.
[0024] In addition, a placement groove 42 is opened inside the upper frame body of the placement rack 4, and rubber pads 43 are attached to the side walls around the placement groove 42. An opening 41 is opened at the front end of the upper frame body of the placement rack 4. The rubber pad 43 facilitates the placement of the soldering pad to make it more firmly installed, and the opening 41 at the front end facilitates the operator to buckle out and remove the soldering pad more easily.
[0025] Moreover, a threaded portion 71 is provided in the middle portion of the rod body of the driving rod 7, and a fixing seat 8 is movably provided on the threaded portion 71. Connecting portions 72 are provided on both sides of the rod body of the driving rod 7 and connected to the threaded portion 71. The cylindrical diameter of the connecting portion 72 is larger than the outer diameter of the thread of the threaded portion 71. The left connecting portion 72 of the driving rod 7 is rotatably mounted on the left bearing seat 5, and the right connecting portion 72 of the driving rod 7 is rotatably mounted on the right bearing seat 6 and connected to the crank 11 on the right side of the right bearing seat 6. The crank 11 can be shaken through the left bearing seat 5 and the right bearing seat 6 to drive the driving rod 7 to rotate.
[0026] At the same time, the fixed seat 8 includes a fixed plate 83, on which the detection device 10 is fixedly installed on the horizontal plate in front of the fixed plate 83, a threaded tube 81 is fixedly connected to the upper back side of the rear plate of the fixed plate 83, and a sliding tube 82 is fixedly connected to the lower back side of the rear plate of the fixed plate 83 and located on the threaded tube 81, and a threaded hole engaged with the threaded portion 71 of the driving rod 7 is provided on the threaded tube 81, and the threaded tube 81 is engaged with the threaded portion 71 of the driving rod 7, and the sliding tube 82 is arranged on the sliding rod 9 to slide, and the threaded tube 81 of the fixed seat 8 is engaged with the threaded portion 71 of the driving rod 7, and cooperates with the restriction of the sliding tube 81 at the bottom, so that the fixed seat 8 can move left and right with the rotation of the driving rod 7.
[0027] In this embodiment, when it is necessary to detect micro cracks on the surface of the electrolytic capacitor plug-in pad, the present detection equipment can be used. First, the electrolytic capacitor plug-in pad is horizontally installed on the placement rack 4, and the electrolytic capacitor plug-in pad is fixed in the placement groove 42 of the placement rack 4. The rubber pad 43 can fit tightly against the side of the electrolytic capacitor plug-in pad to ensure that it is fixed more firmly to prevent the electrolytic capacitor plug-in pad from shaking, and the opening 41 at the front end makes it easier for the operator to buckle out and remove the pad.
[0028] Then, the slider 3 can be pushed to make the roller 32 roll on the slide groove 21, so that the slider 3 can be supported on the sliding seat 2 and can slide back and forth, and the detection device 10 can be moved to a suitable position for detection.
[0029] When lateral movement is required, adjustment can be made by shaking the crank 11. The crank 11 is rotated clockwise so that the drive rod 7 connected thereto can rotate with the left bearing seat 5 and the right bearing seat 6, so that the threaded tube 81 mounted on the threaded portion 71 and meshing therewith rotates accordingly. With the restriction of the sliding tube 82 below being sleeved on the sliding rod 9, the threaded tube 81 can only move to the right, thereby adjusting the detection device 10 to the right.
[0030] At the same time, when the detection device 10 needs to move to the left, it is only necessary to rotate the shaking handle 11 counterclockwise, and the moving speed of the detection device 10 can be determined by the shaking speed.
[0031] In the utility model, the placement rack 4 is set up to effectively fix the electrolytic capacitor plug-in pad and facilitate quick removal. By setting the slider 3, the detection device 10 can be moved in the front and rear directions by manual pushing. The driving rod 7 is driven to rotate by shaking the crank 11 to move the detection device 10 in the left and right directions, and the moving speed of the detection device 10 can be determined by the shaking speed. In this way, the detection device 10 can be quickly moved above the electrolytic capacitor plug-in pad that needs to be detected, so as to detect microcracks. The cost is relatively lower than that of the equipment for mechanically automating the movement of the detection device 10, and the speed is faster, which can improve the detection work efficiency and is suitable for batch detection of electrolytic capacitor plug-in pads.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A micro-crack detection device for an electrolytic capacitor plug-in pad, comprising a detection platform (1), characterized in that: A placement rack (4) is provided in the middle of the upper surface of the detection platform (1); a sliding seat (2) is longitudinally symmetrically fixedly installed on the upper surface of the detection platform (1) and on the left and right sides of the placement rack (4); a sliding groove (21) is provided on the upper surface of the sliding seat (2); sliding blocks (3) are symmetrically slidably arranged on the sliding seats (2) on both sides; a left bearing seat (5) is vertically fixedly connected to the upper surface of the left sliding block (3); a right bearing seat (6) is vertically fixedly connected to the upper surface of the right sliding block (3); a crank (11) is rotatably arranged on the right outer wall of the right bearing seat (6); a driving rod (7) is rotatably arranged between the left bearing seat (5) and the right bearing seat (6) and located at the upper part; a sliding rod (9) is arranged below the driving rod (7); two ends of the sliding rod (9) are respectively fixed on the outer walls of the left bearing seat (5) and the right bearing seat (6); a fixed seat (8) is slidably arranged on the driving rod (7); a detection device (10) is vertically installed in front of the fixed seat (8).
2. The micro-crack detection device for the electrolytic capacitor plug-in pad according to claim 1, characterized in that: The slide block (3) has a cavity (31) therein. The slide block (3) is sleeved on the slide seat (2). A roller (32) is symmetrically arranged in the cavity (31) of the slide block (3) for rotation in the front and rear directions. The roller (32) is arranged in the slide groove (21) for rolling. The bottom of the roller (32) contacts the bottom wall of the slide groove (21).
3. The micro-crack detection device for the electrolytic capacitor plug-in pad according to claim 1, characterized in that: The upper frame body of the placement rack (4) is provided with a placement groove (42) on the inner side, and the side walls around the placement groove (42) are all provided with rubber pads (43). The front end of the upper frame body of the placement rack (4) is provided with an opening (41).
4. The micro-crack detection device for the electrolytic capacitor plug-in pad according to claim 1, characterized in that: The middle part of the driving rod (7) is provided with a threaded portion (71), a fixing seat (8) is movably provided on the threaded portion (71), connecting portions (72) are provided on both sides of the driving rod (7) and connected to the threaded portion (71), and the column diameter of the connecting portion (72) is greater than the outer diameter of the thread of the threaded portion (71).
5. The micro-crack detection device for the electrolytic capacitor plug-in pad according to claim 4, characterized in that: The left connecting portion (72) of the driving rod (7) is rotatably mounted on the left bearing seat (5), and the right connecting portion (72) of the driving rod (7) is rotatably mounted on the right bearing seat (6) and connected to the crank (11) on the right side of the right bearing seat (6).
6. The micro-crack detection device for the electrolytic capacitor plug-in pad according to claim 5, characterized in that: The fixing seat (8) comprises a fixing plate (83), a detection device (10) is fixedly mounted on a front transverse plate body of the fixing plate (83), a threaded tube (81) is fixedly connected to the upper back side of a rear plate body of the fixing plate (83), and a sliding tube (82) is fixedly connected to the lower back side of a rear plate body of the fixing plate (83) and located on the threaded tube (81).
7. The micro-crack detection device for the electrolytic capacitor plug-in pad according to claim 6, characterized in that: The threaded tube (81) is provided with a threaded hole meshing with the threaded portion (71) of the driving rod (7). The threaded tube (81) is meshingly arranged at the threaded portion (71) of the driving rod (7). The sliding tube (82) is arranged to slide on the sliding rod (9).
Citation Information
Patent Citations
Pad detecting device
CN109916345A