Connector swing instantaneous disconnection simulation device

By designing the connector swaying instant break simulation equipment, using the simulation mechanism and fixing mechanism to simulate wind blowing and line fixation, the problem of instant break caused by swaying in high wind environments is solved, and effective detection of connector strength and threshold value is achieved.

CN222748694UActive Publication Date: 2025-04-11WUJIANG HUALIN PRECISION HARDWARE MASCH CO LTD
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Patent Information

Application Number
CN202421130705.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-11
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In a wild environment with high wind force, the positive force between the terminals is occasionally small due to sway, and the resistance increases, resulting in an instant break.

Method used

A connector swing instant disconnect simulation device is designed, including a bracket, a simulation mechanism and a fixing mechanism. The simulation mechanism simulates the wind blowing effect through the rotating part and the driving assembly. The fixing mechanism is used to fix the excess circuit to simulate the degree of connector slack in natural conditions.

Benefits of technology

By simulating the effect of wind blowing in natural environments, the instantaneous disconnection of the connector can be effectively tested, its strength and threshold value can be detected, and connector failures caused by wind force can be avoided.

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Abstract

The utility model discloses a connector swing and instantaneous disconnection simulation device, which belongs to the field of connector testing technology. The simulation device comprises: a bracket, on which a protective cover is provided; a simulation mechanism for connector swing and instantaneous disconnection simulation; a mounting frame fixed in the protective cover, on which a female end for connector plugging is provided; and a fixing mechanism arranged on the mounting frame capable of fixing redundant lines of the connector. In the connector swing and instantaneous disconnection simulation device, the tail end of the connector can be placed on the simulation mechanism, the head end of the connector can be inserted into the female end, and then the redundant lines are fixed by the fixing mechanism to simulate the degree of relaxation of the connector under natural conditions, and then the connector is driven to rotate and shake by the simulation mechanism to simulate the effect of wind blowing in a natural environment, thereby testing the instantaneous disconnection phenomenon of the connector, testing the strength of the connector, and detecting the threshold of the connector.
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Description

Technical Field

[0001] The utility model relates to the technical field of connector testing, in particular to a connector swing instantaneous break simulation device. Background Art

[0002] A solar cell is a photoelectric semiconductor wafer that uses sunlight to generate electricity directly. It is also called a "solar chip" or "photovoltaic cell". As long as it is illuminated under certain illumination conditions, it can instantly output voltage and generate current in a circuit. The generated current needs to be transmitted using a connector and then stored or used as electrical energy.

[0003] Since it needs to be exposed to the sun for a long time, it needs to be installed in an unobstructed flat field. However, since it is surrounded by an open area, the wind is often strong, which will blow the connector left and right and the terminals will shake, causing the positive force to be occasionally small, the resistance to increase, and produce a momentary disconnection phenomenon. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a connector swing instantaneous disconnection simulation device.

[0005] The technical solution of the utility model is: a connector swing and instantaneous break simulation device, comprising: a bracket, on which a protective cover is provided; a simulation mechanism for connector swing and instantaneous break simulation; a mounting frame fixed in the protective cover, on which a female end for connector plugging is provided; a fixing mechanism arranged on the mounting frame and capable of fixing redundant lines of the connector; wherein the simulation mechanism comprises: a rotating part capable of horizontally rotating inside the bracket; a wire passing port opened on the rotating part for the connector to pass through, and a driving component arranged on the bracket for driving the rotating part to work.

[0006] Furthermore, the rotating part is arranged in a circular shape, a plurality of the wire passing openings are provided, and a bearing whose inner ring is aligned with the wire passing openings is provided on the rotating part.

[0007] Furthermore, a counterweight block is provided at the tail end of the connector passing through the wire opening, and the tail end of the connector is wrapped with a magic cable tie.

[0008] Furthermore, a rotatable cover plate is provided at the top of the protective cover, and a control panel connected to the female end through a wire is provided at the side of the protective cover.

[0009] Furthermore, the driving assembly includes: a mounting base fixed on the bracket; a servo motor vertically arranged on the mounting base; and a reducer drivingly connected to the output shaft of the servo motor, wherein the output shaft of the reducer is fixedly connected to the rotating part.

[0010] Furthermore, the fixing mechanism includes: a partition vertically fixed on the mounting frame; a limit member penetrating the partition and horizontally arranged; a nut seat penetrating the limit member; and a lead screw rotatably connected to the partition and rotatably connected to the nut seat.

[0011] Furthermore, the bottom of the bracket is provided with universal wheels for enabling the bracket to move.

[0012] Furthermore, a fixing frame is provided on the mounting frame, a sensor facing the connector is provided on the fixing frame, and the sensor is connected to the control panel by a wire.

[0013] The beneficial technical effect of the utility model is that the tail end of the connector can be placed on the simulation mechanism, the head end of the connector can be inserted into the female end, and then the excess wire is fixed by a fixing mechanism to simulate the looseness of the connector under natural conditions, and then the connector is driven to rotate and shake through the simulation mechanism to simulate the effect of wind blowing in a natural environment, thereby testing the instantaneous disconnection phenomenon of the connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of a front cross-section of the structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the fixing mechanism of the utility model from top view;

[0017] Figure 4 It is a schematic top view of the structure of the rotating part of the utility model.

[0018] The numbers and letters in the figure represent the corresponding component names:

[0019] 1. Bracket; 11. Protective cover; 12. Cover plate; 13. Control panel; 14. Universal wheel; 2. Rotating part; 21. Wire opening; 22. Bearing; 23. Counterweight; 24. Mounting seat; 25. Servo motor; 26. Reducer; 3. Mounting frame; 31. Female end; 4. Fixing frame; 41. Sensor; 5. Partition; 51. Limiting piece; 52. Nut seat; 53. Screw. DETAILED DESCRIPTION

[0020] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0021] See attached Figure 1-4As shown, the connector swing and momentary break simulation device of embodiment 1 includes: a bracket 1, on which a protective cover 11 is provided; a simulation mechanism for connector swing and momentary break simulation; a mounting frame 3 fixed in the protective cover 11, on which a female end 31 for connector plugging is provided; and a fixing mechanism arranged on the mounting frame 3 and capable of fixing redundant lines of the connector.

[0022] The bracket 1 can play a supporting role, the tail end of the connector can be placed on the simulation mechanism, the head end of the connector can be inserted into the female end 31, and then the excess wire is fixed by a fixing mechanism to simulate the looseness of the connector under natural conditions. The connector is then driven to rotate and shake through the simulation mechanism to simulate the effect of wind blowing in a natural environment, thereby testing the instantaneous disconnection phenomenon of the connector, testing the strength of the connector, and detecting the threshold of the connector.

[0023] The simulation mechanism includes: a rotating part 2 capable of horizontally rotating inside the bracket 1; a wire opening 21 provided on the rotating part 2 for the connector to pass through, and a driving component provided on the bracket 1 for driving the rotating part 2 to work.

[0024] When the head end of the connector is inserted into the female end 31 and the tail end passes through the wire opening 21, the transition section of the connector becomes the test section. When the rotating part 2 rotates, the transition section of the connector can be driven to rotate, simulating the effect of wind blowing, thereby detecting the instantaneous disconnection phenomenon of the connector.

[0025] Furthermore, the rotating part 2 is arranged in a circular shape, a plurality of wire passing openings 21 are provided, and a bearing 22 whose inner ring is aligned with the wire passing openings 21 is provided on the rotating part 2 .

[0026] The circular rotating part 2 can be provided with a wire passing opening 21 near its outer ring surface, and several wire passing openings 21 can be distributed in a ring shape, which is convenient for simultaneous detection of multiple groups of connectors. The provided bearing 22 can make the inner ring contact the connector. When the rotating part 2 rotates, the rotatable inner ring of the bearing 22 reduces the friction with the connector, thereby preventing the connector from being damaged due to friction.

[0027] Furthermore, a counterweight block 23 is sleeved on the tail end of the connector passing through the wire opening 21, and the tail end of the connector is wrapped with a magic cable tie.

[0028] A through hole is provided in the middle of the counterweight block 23, so that the connector can pass through the through hole, and then the wires of the connector after passing through the counterweight block 23 are wrapped with a magic tie to make its volume larger than the through hole, so that the counterweight block 23 can be limited. The counterweight block 23 can be used to increase the weight of the tail end of the connector to simulate the weight of the connector drooping in a natural environment.

[0029] Furthermore, a rotatable cover plate 12 is provided at the top of the protective cover 11, and a control panel 13 connected to the female end 31 through a wire is provided on the side of the protective cover 11.

[0030] The cover 12 is used to close the top of the protective cover 11. Since it is rotatable, the cover 12 can be turned over for easy maintenance. Since the control panel 13 is electrically connected to the female end 31, it can effectively detect the voltage changes generated by the connector when the rotating part 2 shakes. When the control panel 13 speeds up or slows down the rotation speed of the rotating part 2, the threshold of the momentary disconnection phenomenon can be detected.

[0031] Furthermore, the driving assembly includes: a mounting base 24 fixed on the bracket 1 ; a servo motor 25 vertically arranged on the mounting base 24 ; and a reducer 26 drivingly connected to the output shaft of the servo motor 25 , wherein the output shaft of the reducer 26 is fixedly connected to the rotating part 2 .

[0032] The mounting seat 24 is used to fix the servo motor 25. When the servo motor 25 is working, the torque can be adjusted through the reducer 26, and then the rotating part 2 is driven to rotate.

[0033] Furthermore, the fixing mechanism includes: a partition 5 vertically fixed on the mounting frame 3; a limit member 51 penetrating the partition 5 and arranged horizontally; a nut seat 52 penetrating the limit member 51; and a screw 53 rotatably connected to the partition 5 and rotatably connected to the nut seat 52.

[0034] When the lead screw 53 rotates, the limit member 51 can be driven to move through the nut seat 52. The moving limit member 51 can make the wire at the head end of the connector close to the partition 5, so as to clamp and fix it. Therefore, when simulating shaking, it will not directly affect the plug-in point of the head end of the connector, and when the fixing mechanism is not in use, the plug-in strength of the connector can be simulated tested.

[0035] Furthermore, the bottom of the bracket 1 is provided with universal wheels 14 for enabling the bracket 1 to move.

[0036] Furthermore, a fixing frame 4 is provided on the mounting frame 3 , and a sensor 41 facing the connector is provided on the fixing frame 4 , and the sensor 41 is connected to the control panel 13 by a wire, and the sensor 41 can detect whether the connector is plugged in.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A connector swing instantaneous disconnection simulation device, characterized in that: include: A bracket (1), wherein a protective cover (11) is provided on the bracket (1); A simulation mechanism for connector swing and momentary disconnection simulation; A mounting frame (3) fixed in the protective cover (11), the mounting frame (3) being provided with a female end (31) for connector insertion; A fixing mechanism disposed on the mounting frame (3) and capable of fixing redundant lines of the connector; The simulation mechanism comprises: a rotating part (2) capable of rotating horizontally inside a bracket (1); a wire passage (21) provided on the rotating part (2) for a connector to pass through; and a driving component provided on the bracket (1) for driving the rotating part (2) to work.

2. The connector swing instantaneous break simulation device according to claim 1, characterized in that: The rotating part (2) is arranged in a circular shape, a plurality of wire passing openings (21) are provided, and a bearing (22) is provided on the rotating part (2) and is aligned with the wire passing openings (21).

3. The connector swing instantaneous break simulation device according to claim 1, characterized in that: A counterweight block (23) is sleeved on the tail end of the connector passing through the wire opening (21), and the tail end of the connector is wrapped with a magic cable tie.

4. The connector swing instantaneous disconnection simulation device according to claim 1, characterized in that: A rotatable cover plate (12) is provided at the top of the protective cover (11), and a control panel (13) connected to the female end (31) via a wire is provided on the side of the protective cover (11).

5. The connector swing instantaneous break simulation device according to claim 1, characterized in that: The driving assembly comprises: a mounting seat (24) fixed on the bracket (1); a servo motor (25) vertically arranged on the mounting seat (24); and a reducer (26) drivingly connected to the output shaft of the servo motor (25), wherein the output shaft of the reducer (26) is fixedly connected to the rotating part (2).

6. The connector swing instantaneous break simulation device according to claim 1, characterized in that: The fixing mechanism comprises: a partition (5) vertically fixed on the mounting frame (3); a limiter (51) penetrating the partition (5) and arranged horizontally; a nut seat (52) penetrating the limiter (51); and a lead screw (53) rotatably connected to the partition (5) and rotatably connected to the nut seat (52).

7. The connector swing instantaneous disconnection simulation device according to claim 1, characterized in that: The bottom of the bracket (1) is provided with universal wheels (14) for enabling the bracket (1) to move.

8. The connector swing instantaneous disconnection simulation device according to claim 4, characterized in that: A fixing frame (4) is provided on the mounting frame (3), a sensor (41) facing the connector is provided on the fixing frame (4), and the sensor (41) is connected to the control panel (13) by a wire.