Electric spark machine tool with filtering mechanism

By designing lifting components and thimbles in the electric spark machine tool to clean the iron filings on the filter screen, the problem of the spark machine filter screen is easily blocked, and the filtering effect and the reuse rate of working fluid are improved.

CN222754565UActive Publication Date: 2025-04-15GUANGDONG JIAPUSI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421484415.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-15
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The filter mesh of existing spark machines is easily blocked and the filtration effect is low.

Method used

An electric spark machine tool with a filter mechanism is designed, including a working tank, a work table, an electrode, a spray piece and a filter assembly. The filter assembly includes a first filter box, a filter mesh, a lifting component and a thimble. The lifting component drives the thimble through the filter holes of the filter mesh, cleans up iron filings, and ensures that the filter holes are unobstructed.

Benefits of technology

It effectively avoids the clogging of the filter net, improves the filtration effect, and ensures the reuse of working fluid and the effective interception of iron filings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric spark machine tool with a filtering mechanism, which comprises a working groove, a working table, an electrode, a spraying piece and a filtering assembly, the working table is arranged in the working groove and supports a workpiece, the electrode is used for processing the workpiece, working liquid sprayed by the spraying piece washes away scrap iron generated by workpiece processing, the working groove is provided with a liquid outlet, and the filtering assembly is arranged in the working groove. The filtering assembly comprises a first filtering box, a filtering net, a lifting assembly and an ejector pin, the liquid inlet end of the first filtering box is connected with the liquid outlet, the filtering net is arranged in the first filtering box and used for filtering the working liquid mixed with the scrap iron flowing out of the liquid outlet, and the lifting assembly is connected with the first filtering box; according to the utility model, the thimbles are in one-to-one correspondence with the filter holes of the filter screen, and when the lifting assembly drives one ends of the thimbles to pass through the filter holes, scrap iron can be separated from the filter holes, so that the smoothness of the filter holes is ensured, and the problem of low filter effect caused by blockage is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric spark machines, in particular to an electric spark machine tool with a filtering mechanism. Background Art

[0002] Spark machine is a kind of mechanical processing equipment, mainly used for electric spark machining. It is widely used in the manufacture of various metal molds and mechanical equipment. It is a special processing method that uses the electro-erosion effect generated by pulse discharge between two electrodes immersed in the working fluid to erode the conductive material, also known as discharge machining or electro-erosion machining.

[0003] The existing spark machine generally includes a workbench, a working electrode, a liquid spray pipe and a filter. During processing, the workpiece is placed on the workbench, the working electrode processes the workpiece, and the liquid spray pipe sprays the working fluid to the position of the working electrode. The working fluid takes away the metal particles generated by the processing and enters the filter. The filter intercepts the metal particles and the working fluid can be reused. However, it also has great disadvantages, the most prominent of which is that the filter holes of the filter are easily blocked and the filtering efficiency is low.

[0004] Therefore, it is necessary to improve the prior art to solve the problem that the filter screen of the spark machine in the prior art is easily blocked and the filtering effect is low. Utility Model Content

[0005] The utility model aims to provide an electric spark machine with a filtering mechanism to solve the problem that the filter screen of the electric spark machine in the prior art is easily blocked and the filtering effect is low.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] An electric spark machine tool with a filtering mechanism comprises a working tank, a working table, an electrode, a spray piece and a filtering assembly, wherein the working table is arranged in the working tank and supports a workpiece, the electrode is used to process the workpiece, the working fluid sprayed by the spray piece washes away the iron filings generated by the workpiece processing, the working tank is provided with a liquid outlet, the filtering assembly comprises a first filter box, a filter screen, a lifting assembly and a ejector pin, the liquid inlet end of the first filter box is connected to the liquid outlet, the filter screen is arranged in the first filter box and is used to filter the working fluid mixed with iron filings flowing out of the liquid outlet, the lifting assembly is connected to the first filter box, and the lifting assembly is used to drive one end of the ejector pin to pass through the filtering hole of the filter screen.

[0008] Preferably, the lifting assembly includes a lifter and a lifting plate, the lifting plate divides the first filter box into a filtering area and a accommodating area, the lifter is arranged in the accommodating area and connected to the lifting plate, the ejector is connected to the lifting plate, and the lifter drives one end of the ejector to pass through the filter net.

[0009] Preferably, the first filter box is further provided with a liquid outlet, and when the lifter drives one end of the ejector pin to pass through the filter hole, the liquid outlet is arranged between the lifting plate and the filter screen.

[0010] Preferably, the electric spark machine tool with a filtering mechanism further comprises a second filter box, the liquid inlet of the second filter box is connected to the liquid outlet of the first filter box, the second filter box is provided with a filter barrel, and the filter barrel is used to filter the working fluid filtered by the filter net.

[0011] Preferably, the spray element is connected to the second filter box.

[0012] Preferably, the electric spark machine with a filtering mechanism further comprises a connecting piece, the first filter box is connected to a fixing block, the fixing block is provided with a connecting hole, the connecting piece passes through the filtering hole of the filter net and is threadedly connected to the connecting hole, so that the filter net is locked on the first filter box.

[0013] Preferably, the electric spark machine with a filtering mechanism also includes a waste trough, the first filter box is provided with a discharge port and a cover plate, the cover plate is opened and closed to connect the first filter box to open and close the discharge port, the filter screen is tilted, the waste trough is close to the lowest end of the filter screen, and the iron filings intercepted by the filter screen enter the waste trough through the discharge port.

[0014] Preferably, the electric spark machine with a filtering mechanism further comprises a connecting rope and a brush, the cover plate is provided with a handle, one end of the connecting rope is connected to the handle, and the other end of the connecting rope is connected to the brush.

[0015] Preferably, the electric spark machine tool with a filtering mechanism further includes heat dissipation fins and a heat dissipation fan, and the heat dissipation fins and the heat dissipation fan are both arranged in the second filter box, and the heat dissipation fins and the heat dissipation fan are used to cool the filtered working fluid.

[0016] Preferably, the EDM machine with a filtering mechanism also includes a smoke removal component and a circulating pump, wherein the smoke removal component is used to absorb waste gas generated by the electrode processing the workpiece, and the circulating pump is connected to the second filter box and the spray component to transport the working fluid filtered by the filter barrel to the spray component.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model designs an electric spark machine tool with a filtering mechanism, which includes a working tank, a workbench, an electrode, a spraying part and a filtering assembly. The workbench is arranged in the working tank and supports a workpiece. The electrode is used to process the workpiece. The working fluid sprayed by the spraying part washes away the iron filings generated by the workpiece processing. The working tank is provided with a liquid outlet. The filtering assembly includes a first filter box, a filter screen, a lifting assembly and an ejector pin. The liquid inlet end of the first filter box is connected to the liquid outlet. The filter screen is arranged in the first filter box and is used to filter the working fluid mixed with iron filings flowing out of the liquid outlet. The lifting assembly is connected to the first filter box, and the lifting assembly is used to drive one end of the ejector pin to pass through the filtering hole of the filter screen. The mixture of the working fluid and the iron filings of the utility model flows into the first filter box through the liquid outlet. The filter screen is arranged in the first filter box. The filtering holes of the ejector pin and the filter screen correspond one to one. When the lifting assembly drives one end of the ejector pin to pass through the filtering hole, the iron filings can be separated from the filtering hole, ensuring the smooth flow of the filtering hole and avoiding the problem of poor filtering effect caused by blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0021] Figure 1 It is a structural schematic diagram of the lifting assembly and ejector pin of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the first filter box and the filter screen of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the first filter box of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the filter barrel of the present utility model.

[0025] As shown in the figure: 1. first filter box; 2. filter screen; 3. fixing block; 4. lifter; 5. lifting plate; 6. ejector pin; 7. liquid outlet; 8. liquid inlet; 9. cover plate; 10. filter barrel. DETAILED DESCRIPTION

[0026] In order to make the utility model's purpose, features, and advantages more obvious and easy to understand, the following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the embodiments described below are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0028] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0029] The utility model designs an electric spark machine tool with a filtering mechanism, which comprises a working tank, a working table, an electrode, a spraying member and a filtering assembly. The working table is arranged in the working tank and supports a workpiece. The electrode is used for processing the workpiece. The working fluid sprayed by the spraying member washes away the iron filings generated by the workpiece processing. The working tank is provided with a liquid outlet. The filtering assembly comprises a first filtering box 1, a filter screen 2, a lifting assembly and an ejector pin 6. The liquid inlet end 8 of the first filtering box 1 is connected to the liquid outlet. The filter screen 2 is arranged in the first filtering box 1 and is used for filtering the working fluid mixed with iron filings flowing out of the liquid outlet. The lifting assembly is connected to the first filtering box 1. The lifting assembly is used for driving one end of the ejector pin 6 to pass through the filtering hole of the filter screen 2.

[0030] It should be noted that the mixture of working fluid and iron filings flows into the first filter box 1 through the liquid outlet. The filter screen 2 is arranged in the first filter box 1, which can effectively filter out the iron filings in the working fluid. The design of the lifting assembly and the ejector pin 6 can clean the iron filings on the filter screen 2 to avoid clogging of the filter screen 2 and maintain the filtering effect, thereby solving the problem that the filter screen 2 of the spark machine in the prior art is easily clogged and the filtering effect is poor.

[0031] Specifically, the lifting assembly includes a lifter 4 and a lifting plate 5. The lifting plate 5 divides the first filter box 1 into a filtering area and a receiving area. The lifter 4 is arranged in the receiving area and connected to the lifting plate 5. The ejector pin 6 is connected to the lifting plate 5. The lifter 4 drives one end of the ejector pin 6 to pass through the filter net 2.

[0032] The lifter 4 of the utility model is a telescopic motor, and the ejector pin 6 corresponds to the filter hole of the filter screen 2 one by one. When the lifter 4 is working, the ejector pin 6 will move with the lifting plate 5. When one end of the ejector pin 6 passes through the filter hole, the iron filings can be separated from the filter hole, ensuring the smooth flow of the filter hole and avoiding the problem of poor filtering effect caused by blockage. Of course, in actual applications, people can also use other devices as the lifter 4, and the utility model is not limited to this.

[0033] Specifically, the first filter box 1 is also provided with a liquid outlet 7. When the lifter 4 drives one end of the ejector pin 6 to pass through the filter hole, the liquid outlet 7 is arranged between the lifting plate 5 and the filter net 2. When one end of the ejector pin 6 passes through the filter hole, the filtered liquid of the mixture of working fluid and iron filings can flow out through the liquid outlet 7.

[0034] Specifically, the EDM machine tool with a filtering mechanism further includes a second filter box, the liquid inlet of the second filter box is connected to the liquid outlet 7 of the first filter box 1 , and the second filter box is provided with a filter barrel 10 , which is used to filter the working fluid after being filtered by the filter net 2 .

[0035] Specifically, the spraying element is connected to the second filter box.

[0036] The working fluid after preliminary filtration in the filter box will flow into the second filter box for secondary filtration, which can further improve the cleanliness of the working fluid and remove tiny particles or impurities remaining in the working fluid. The spray piece is connected to the second filter box, and the working fluid after secondary filtration can be recycled.

[0037] Specifically, the electric spark machine tool with a filtering mechanism further includes a connecting piece, the first filter box 1 is connected to a fixing block 3, the fixing block 3 is provided with a connecting hole, the connecting piece passes through the filtering hole of the filter screen 2 and is threadedly connected to the connecting hole, so that the filter screen 2 is locked on the first filter box 1. The filter screen 2 and the first filter box 1 of the utility model are detachably connected, and when the filter screen 2 is damaged, people can replace it in time, and the applicability is high.

[0038] Specifically, the electric spark machine tool with a filtering mechanism also includes a waste trough, the first filter box 1 is provided with a discharge port and a cover plate 9, the cover plate 9 is opened and closed to connect the first filter box 1 to open and close the discharge port, the filter screen 2 is tilted, the waste trough is close to the lowest end of the filter screen 2, and the iron filings intercepted by the filter screen 2 enter the waste trough through the discharge port. The filter screen 2 of the utility model is tilted, when it is necessary to clean the iron filings, open the cover plate 9, and the iron filings intercepted by the filter screen 2 will naturally slide into the waste trough under the action of gravity, which can ensure that the waste is effectively collected and discharged, and avoid excessive accumulation of iron filings on the filter screen 2, affecting the filtering effect or causing the filter screen 2 to be blocked. Of course, it should be noted that the waste trough is detachably connected to the first filter box 1. When the waste trough is full of iron filings, people can remove the waste trough and pour the iron filings in the waste trough into the collection bag.

[0039] Specifically, the cover plate 9 is provided with a handle, which greatly facilitates the opening and closing of the discharge port. The EDM machine with a filtering mechanism also includes a connecting rope and a brush. One end of the connecting rope is connected to the handle, and the other end of the connecting rope is connected to the brush. When the iron filings of the filter screen 2 cannot naturally slide into the waste trough, the brush can be used to drive the iron filings to slide into the waste trough.

[0040] Specifically, the EDM machine tool with a filtering mechanism further includes heat dissipation fins and a heat dissipation fan, both of which are arranged in the second filter box, and the heat dissipation fins and the heat dissipation fan are used to cool the filtered working fluid.

[0041] The working fluid of the utility model will take away part of the heat generated by the workpiece processing when washing away the iron filings generated by the workpiece processing. After the working fluid mixed with the iron filings is filtered twice, the heat dissipation fins and the heat dissipation fan effectively reduce the temperature of the working fluid after the secondary filtration, ensuring that the working fluid maintains a suitable temperature during the circulation process.

[0042] Specifically, the EDM machine with a filtering mechanism also includes a smoke removal component and a circulation pump. The smoke removal component is used to absorb the exhaust gas generated by the electrode processing the workpiece. The circulation pump is connected to the second filter box and the spray component to transport the working fluid filtered by the filter barrel 10 to the spray component.

[0043] The smoke removal component of the utility model is used to absorb the waste gas generated during the electrode-workpiece processing process, which is crucial to maintaining the cleanliness of the working environment and the health of the operator. The circulating pump transports the working fluid filtered by the filter barrel 10 to the spray component, realizing the recycling of the working fluid and saving resources.

[0044] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An electric spark machine tool with a filtering mechanism, characterized in that: It includes a working tank, a workbench, an electrode, a spray piece and a filter assembly. The workbench is arranged in the working tank and supports a workpiece. The electrode is used to process the workpiece. The working fluid sprayed by the spray piece washes away the iron filings generated by the workpiece processing. The working tank is provided with a liquid outlet. The filter assembly includes a first filter box, a filter screen, a lifting assembly and a ejector pin. The liquid inlet end of the first filter box is connected to the liquid outlet. The filter screen is arranged in the first filter box and is used to filter the working fluid mixed with iron filings flowing out of the liquid outlet. The lifting assembly is connected to the first filter box. The lifting assembly is used to drive one end of the ejector pin to pass through the filter hole of the filter screen.

2. The electric spark machine tool with a filtering mechanism according to claim 1, characterized in that: The lifting assembly includes a lifter and a lifting plate, the lifting plate divides the first filter box into a filter area and a receiving area, the lifter is arranged in the receiving area and connected to the lifting plate, the ejector is connected to the lifting plate, and the lifter drives one end of the ejector to pass through the filter net.

3. The electric spark machine tool with a filtering mechanism according to claim 2, characterized in that: The first filter box is also provided with a liquid outlet. When the lifter drives one end of the ejector pin to pass through the filter hole, the liquid outlet is arranged between the lifting plate and the filter screen.

4. The electric spark machine tool with a filtering mechanism according to claim 3, characterized in that: It also includes a second filter box, the liquid inlet of the second filter box is connected to the liquid outlet of the first filter box, and the second filter box is provided with a filter barrel, and the filter barrel is used to filter the working fluid filtered by the filter net.

5. The electric spark machine tool with a filtering mechanism according to claim 4, characterized in that: The spraying element is connected to the second filter box.

6. The electric spark machine tool with a filtering mechanism according to claim 1, characterized in that: It also includes a connecting piece, the first filter box is connected to a fixing block, the fixing block is provided with a connecting hole, the connecting piece passes through the filter hole of the filter net and is threadedly connected to the connecting hole, so that the filter net is locked on the first filter box.

7. The electric spark machine tool with a filtering mechanism according to claim 1, characterized in that: It also includes a waste trough, the first filter box is provided with a discharge port and a cover plate, the cover plate is opened and closed to connect the first filter box to open and close the discharge port, the filter screen is tilted, the waste trough is close to the lowest end of the filter screen, and the iron filings intercepted by the filter screen enter the waste trough through the discharge port.

8. The electric spark machine tool with a filtering mechanism according to claim 7, characterized in that: It also includes a connecting rope and a brush. The cover plate is provided with a handle. One end of the connecting rope is connected to the handle, and the other end of the connecting rope is connected to the brush.

9. The electric spark machine tool with a filtering mechanism according to claim 4, characterized in that: It also includes heat dissipation fins and a heat dissipation fan, which are both arranged on the second filter box and are used to cool the filtered working fluid.

10. The electric spark machine tool with a filtering mechanism according to claim 5, characterized in that: It also includes a smoke removal component and a circulation pump. The smoke removal component is used to absorb the waste gas generated by the electrode processing the workpiece. The circulation pump is connected to the second filter box and the spray component to transport the working fluid filtered by the filter barrel to the spray component.