Tension balancing device of compound machine
By setting up a tension balance device between the feed roller group and the composite film roller group of the composite machine, the tension sensor and adjustment components are used to adjust the tension of paper and film in real time, the problem of unbalanced tension of paper and film in the production process of the composite machine is solved, and the quality of composite film products is improved.
Patent Information
- Application Number
- CN202420887797.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When the composite machine produces composite film products, due to unstable tension, unstable speed, unstable correction, unstable air pressure and other factors, the tension of paper and film is unbalanced, causing local deformation of the material, resulting in poor phenomena such as film wrinkles and bubbles, affecting the quality of composite film products.
A tension balance device of a composite machine is designed, and by providing the first and second balance rollers between the feed roller group and the composite film roller group, and equipped with a tension sensor and adjustment component, the tension of the paper and the film is monitored and adjusted in real time to ensure the tension balance.
Effectively prevent local deformation of materials and uneven composite films caused by unbalanced tension of paper and films, and improve the quality of composite film products.
Smart Images

Figure CN222756281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compound machines, in particular to a tension balancing device of a compound machine. Background Art
[0002] Laminating machines are mainly used to produce transfer paper products and perform surface coating on semi-finished products. Under the current diversified and distinctive competition concept, single paper products lack industry competitiveness and cannot meet customers' special product requirements. Therefore, making good laminating products that combine paper and film is a necessary requirement for the development of the industry. Laminating refers to the use of a laminating machine to apply a transparent plastic film to the surface of paper prints to protect and increase the gloss. It has been widely used in the surface binding and protection of book covers, picture albums, commemorative albums, postcards, product manuals, calendars and maps.
[0003] However, when the laminating machine produces laminated products, affected by factors such as unstable tension, unstable speed, unstable deviation correction, unstable air pressure, etc., the tension of paper and film in the laminating machine production process is unbalanced, which will cause local deformation of paper and film materials, and easily produce film wrinkles, bubbles and other undesirable phenomena, resulting in uneven laminated products after lamination, affecting the quality of the laminated products. Utility Model Content
[0004] In order to solve the technical problems existing in the prior art that the tension of paper and film in the production process of the laminating machine is unbalanced, causing local deformation of the paper and film materials, resulting in film wrinkles, bubbles and other undesirable phenomena, resulting in uneven laminated products after lamination, and affecting the quality of the laminated products, the utility model provides the following technical solutions.
[0005] The utility model discloses a tension balancing device for a compound machine, which is applied to a compound machine with a feed roller group and a laminating roller group, wherein oppositely arranged vertical plates are arranged between the feed roller group and the laminating roller group, and horizontal plates are connected to the upper and lower ends of the two vertical plates, and two upper and lower distributed limiting slide grooves are arranged on the inner walls of the two vertical plates on the opposite sides, and the limiting slide grooves are slidably connected to an adjusting component provided with a fixed slider connected to the horizontal plate, and a tension sensor is fixedly connected to one end of the fixed slider away from the limiting slide groove, and a first balancing roller is rotatably connected between the two tension sensors, and a second balancing roller with the same structure is arranged below the first balancing roller, and the adjusting component drives the first balancing roller and the second balancing roller to rise and fall, so as to balance and adjust the tension of paper and film during the laminating process.
[0006] As a further technical solution, the adjusting component includes an adjusting screw rotatably connected to the upper end of the fixed sliding block, and the adjusting screw penetrates through and is threadedly connected to the cross plate.
[0007] As a further technical solution, the adjusting component includes a connecting block connected to a hinged piece at an upper end of the fixed sliding block, and an electric push rod hinged to a lower portion of the transverse plate is fixedly connected to the upper end of the connecting block.
[0008] As a further technical solution, the electric push rods on both sides of the first balancing roller and the second balancing roller are electrically connected to the PLC controller and move synchronously to drive the first balancing roller and the second balancing roller to move up and down.
[0009] As a further technical solution, the tension sensor is a through-axis tension sensor.
[0010] As a further technical solution, the fixed sliding block slides in the limiting sliding groove and extends to the outside of the limiting sliding groove.
[0011] The beneficial effect of the utility model is that the utility model adds a first balancing roller and a second balancing roller between the feed roller group and the laminating roller group of the compound machine, the first balancing roller and the second balancing roller respectively balance and adjust the tension of the paper and the film, when the tension sensors at both ends of the first balancing roller and the second balancing roller detect the tension imbalance, the adjustment component can be used to slide the first balancing roller and the second balancing roller up and down to adjust the tension of the paper and the film, prevent local deformation of the material and uneven laminating caused by the unbalanced tension of the paper and the film, and improve the laminating quality of the paper and film products. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the installation structure of the tension balancing device of the composite machine of the utility model;
[0013] Figure 2 It is a structural schematic diagram of a first embodiment of a tension balancing device of a composite machine of the utility model;
[0014] Figure 3 It is a schematic diagram of the adjustment components of the first embodiment of the tension balancing device of the composite machine of the utility model;
[0015] Figure 4 It is a structural schematic diagram of a second embodiment of the tension balancing device of the composite machine of the utility model;
[0016] In the figure: 1-feed roller group; 2-laminating roller group; 3-vertical plate; 301-limiting slide; 4-cross plate; 5-first balancing roller; 6-second balancing roller; 7-tension sensor; 8-adjusting component; 801-fixed slider; 802-connecting block; 803-hinge; 804-electric push rod, 805-adjusting screw. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0018] In the description of the present invention, it should be understood that the terms "upper", "lower" and "both sides" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second" and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0019] like Figure 1 As shown, the utility model is a tension balancing device for a compound machine, which is applied to a compound machine with a feed roller group 1 and a laminating roller group 2. Other structures and components of the compound machine and a PLC control system all adopt existing technologies, which will not be described in detail.
[0020] like Figure 2 and Figure 3 As shown, in the first preferred embodiment, two vertical plates 3 are arranged opposite to each other between the feed roller group 1 and the laminating roller group 2 of the compound machine, and the two vertical plates 3 are fixedly connected to the horizontal plate 4 at both ends. Two upper and lower limit slides 301 are arranged on the inner walls of the opposite sides of the two vertical plates 3, that is, one limit slide 301 on the upper part of the vertical plate 3 corresponds to the limit slide 301 on the upper part of the other vertical plate 3, and one limit slide 301 on the lower part of the vertical plate 3 corresponds to the limit slide 301 on the lower part of the other vertical plate 3. Each limit slide 301 is slidably connected to an adjustment component 8, and each adjustment component 8 is connected to the horizontal plate 4. The adjustment component 8 includes a fixed slider 801, and the end of the fixed slider 801 away from the limit slide 301 is fixedly connected to a tension sensor 7, and the first balance roller 5 is rotatably connected between the two upper tension sensors 7. In this embodiment, the tension sensor 7 is a through-axis tension sensor, which can monitor the tension on the first balance roller 5 in real time.
[0021] A second balancing roller 6 with the same structure is arranged below the first balancing roller 5. Both ends of the second balancing roller 6 are also connected with a tension sensor 7 and an adjusting component 8. The first balancing roller 5 and the second balancing roller 6 respectively adjust the tension of the paper and the film. According to the tension value monitored by the tension sensor 7, the adjusting component 8 drives the first balancing roller 5 and the second balancing roller 6 to move up and down, so as to adjust the tension of the paper and the film in a balanced manner during the laminating process.
[0022] Specifically, the adjusting component 8 includes a connecting block 802 connected to a hinge 803 at the upper end of a fixed slider 801, and an electric push rod 804 is fixedly connected to the upper end of the connecting block 802 and is hinged to the lower part of the horizontal plate 4. The electric push rods 804 on both sides of the first balancing roller 5 and the second balancing roller 6 are electrically connected to the PLC controller and move synchronously to drive the first balancing roller 5 and the second balancing roller 6 to move up and down.
[0023] During use, when the tension sensor 7 detects that the paper and film tension values on the first balancing roller 5 and the second balancing roller 6 are unbalanced, the PLC controller can start the electric push rod 804 to drive the first balancing roller 5 and the second balancing roller 6 to move up and down, so as to balance and adjust the paper and film tension values.
[0024] like Figure 4 As shown, in the second preferred embodiment, the adjusting component 8 includes an adjusting screw 805 rotatably connected to the upper end of the fixed slider 801, and the adjusting screw 805 penetrates and is threadedly connected to the cross plate 4. When the tension sensor 7 detects that the paper and film tension values on the first balancing roller 5 and the second balancing roller 6 are unbalanced, the two adjusting screws 805 can be screwed at the same time to drive the first balancing roller 5 and the second balancing roller 6 to move up and down, so as to balance and adjust the paper and film tension values.
[0025] In the above embodiment, the fixed slider 801 slides in the limiting slide groove 301 and extends to the outside of the limiting slide groove 301 to facilitate the electric push rod 804 or the adjusting screw 805 to perform lifting operations on it.
[0026] The preferred specific implementation modes and embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation modes and embodiments, and various changes or equivalent substitutions can be made within the knowledge scope of those skilled in the art without departing from the concept of the utility model. Therefore, the utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the utility model.
Claims
1. A tension balancing device for a composite machine, applied to a composite machine having a feed roller group (1) and a laminating roller group (2), characterized in that: Between the feed roller group (1) and the laminating roller group (2), there are vertical plates (3) arranged opposite to each other, and the two vertical plates (3) are connected to horizontal plates (4) at both upper and lower ends, and the inner walls of the two vertical plates (3) on the opposite sides are provided with two upper and lower distributed limit slide grooves (301), and the limit slide groove (301) is slidably connected to an adjustment component (8) provided with a fixed slider (801) connected to the horizontal plate (4), and the fixed slider (801) is fixedly connected to the end away from the limit slide groove (301) with a tension sensor (7), and a first balancing roller (5) is rotatably connected between the two tension sensors (7), and a second balancing roller (6) with the same structure is arranged below the first balancing roller (5), and the adjustment component (8) drives the first balancing roller (5) and the second balancing roller (6) to rise and fall, so as to balance and adjust the tension of paper and film during the laminating process.
2. The tension balancing device of a composite machine according to claim 1, characterized in that: The adjusting component (8) comprises an adjusting screw (805) rotatably connected to the upper end of the fixed sliding block (801), and the adjusting screw (805) penetrates through and is threadedly connected to the transverse plate (4).
3. The tension balancing device for a composite machine according to claim 1, characterized in that: The adjusting component (8) comprises a connecting block (802) connected to a hinge (803) at the upper end of a fixed sliding block (801), and the upper end of the connecting block (802) is fixedly connected to an electric push rod (804) hinged to the lower part of the transverse plate (4).
4. The tension balancing device for a composite machine according to claim 3, characterized in that: The electric push rods (804) on both sides of the first balancing roller (5) and the second balancing roller (6) are electrically connected to the PLC controller and respectively move synchronously to drive the first balancing roller (5) and the second balancing roller (6) to move up and down.
5. The tension balancing device for a composite machine according to claim 1, characterized in that: The tension sensor (7) is a through-axis tension sensor.
6. The tension balancing device for a composite machine according to claim 1, characterized in that: The fixed sliding block (801) slides in the limiting sliding groove (301) and extends to the outside of the limiting sliding groove (301).