Electro-pneumatic valve positioner convenient to install and fix

By designing and installing protective mechanisms on the electrical valve positioner, including installation components and protective components, the problem of vibration during installation is solved, extending service life and improving stability.

CN222760679UActive Publication Date: 2025-04-15CHANGSHU CHUANGXIN AUTOMATIZATION CONTROL INSTR CO LTD
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Patent Information

Application Number
CN202421709465.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-15
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

When installed, electrical valve positioners often need to be approached or fixed near the vibration source of movable parts such as pump bodies or motors, resulting in vibrations that will accelerate wear of internal mechanical components and affect service life.

Method used

An electrical valve positioner that is convenient for installation and fixing is designed, and a mounting mechanism, including a mounting frame, mounting assembly and protective assembly, is provided on one side of the electrical valve positioner. The mounting assembly enables rapid installation and vibration absorption through movable grooves and dampers, and the protective assembly increases buffering effect through rubber plates and wave-shaped design.

Benefits of technology

Through rapid installation and effective vibration absorption, the service life of the electrical valve positioner is extended and its stability during operation is improved.

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Abstract

The utility model relates to the technical field of electro-pneumatic valve positioners, in particular to an electro-pneumatic valve positioner convenient to install and fix, which comprises an electro-pneumatic valve positioner, and a display screen and an installation protection mechanism are fixedly installed on the surface of the electro-pneumatic valve positioner. The installation protection mechanism used for protecting the electropneumatic valve positioner after installation is arranged on one side of the electropneumatic valve positioner, the installation protection mechanism comprises two installation frames arranged on one side of the electropneumatic valve positioner, and an installation assembly is arranged on one side of each installation frame; when the electro-pneumatic valve positioner is mounted, the electro-pneumatic valve positioner can be quickly mounted through the mounting assembly, and vibration impact on the mounting frame can be buffered and reduced through matched use of the mounting assembly and the protection assembly after mounting, so that the influence of vibration on the electro-pneumatic valve positioner is reduced, and the service life of the electro-pneumatic valve positioner is prolonged. Therefore, the service life of the electropneumatic valve positioner after installation is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric valve positioners, in particular to an electric valve positioner which is easy to install and fix. Background Art

[0002] An electric valve positioner is a device used to control the opening of a valve, and is mainly installed on valves in industrial process control systems. The main function of this device is to ensure that the valve can accurately reach and maintain the specific position required by the control system in order to accurately control the flow of fluids such as gas, liquid or steam;

[0003] As shown in the reference case "An electric valve positioner that is easy to fix" announcement number "CN215445252U", the electric valve positioner that is easy to fix is ​​fixed by a fixing plate. When installing and fixing, the fixing plate can easily adjust the position of the electric valve positioner, so that the electric valve positioner can be conveniently fixed;

[0004] However, when the electric valve positioner is being positioned and installed, it often needs to be close to or fixed near the vibration source of moving parts such as pumps or motors. Therefore, it will be affected by the vibration from these devices. Continuous vibration will accelerate the wear of the internal mechanical parts of the valve positioner and affect its service life.

[0005] Therefore, an electric valve positioner that is easy to install and fix is ​​proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an electric valve positioner that is easy to install and fix in order to solve the above-mentioned problem, thereby improving the problem that when the electric valve positioner is being positioned and installed, the electric valve positioner often needs to be close to or fixed near the vibration source of active parts such as a pump body or a motor, and will therefore be affected by the vibration from these devices. Continuous vibration will accelerate the wear of the internal mechanical parts of the valve positioner and affect its service life.

[0007] The utility model achieves the above-mentioned purpose through the following technical solutions: an electric valve positioner that is easy to install and fix, comprising: an electric valve positioner, a display screen is fixedly installed on the surface of the electric valve positioner, and a mounting protection mechanism is arranged on one side of the electric valve positioner for protecting the electric valve positioner after installation, wherein the mounting protection mechanism comprises two mounting racks arranged on one side of the electric valve positioner, a mounting assembly is arranged on one side of the mounting rack, and a protection assembly is also arranged on one side of the mounting rack. When the electric valve positioner is installed, it can be quickly installed through the mounting assembly, and after installation, the vibration impact of the mounting rack can be buffered and reduced by the coordinated use of the mounting assembly and the protection assembly, thereby reducing the influence of vibration on the electric valve positioner, thereby extending the service life of the electric valve positioner after installation.

[0008] Preferably, the mounting assembly includes a movable groove provided on the surface of the mounting frame, a movable block is slidably installed inside the movable groove, a connecting hole is provided on the surface of the movable block, dampers are fixedly installed on both sides of the movable block, and the two dampers are fixedly connected to the inner wall of the movable groove. During installation, the two mounting frames can be quickly fixedly installed by threading the connecting holes with the fixed points, and the electric valve positioner can be installed synchronously. After installation, when the vibration is transmitted at the fixed point through the damper, the damper effectively absorbs and reduces the impact of the vibration transmitted to the electric valve positioner, so that the electric valve positioner is more stable during operation.

[0009] Preferably, the mounting assembly also includes a plurality of first bolts fixedly mounted on one side of the electric valve positioner, mounting plates are fixedly mounted on both sides of the two mounting frames, the plurality of first bolts are located on one side of the plurality of mounting plates, and the first bolts are fixedly connected to the adjacent mounting plates, the electric valve positioner is penetrated through the mounting plate by the first bolts and then clamped and connected to the mounting plate by nuts, and when disassembly and maintenance are required, the first bolts can be separated from the mounting plate by separating the nuts, and the electric valve positioner can be separated simultaneously.

[0010] Preferably, a buffer plate is fixedly mounted on one side of the mounting plate, and a plurality of rubber blocks are fixedly mounted on both sides of the buffer plate, and one side of the first bolt is in contact with the plurality of rubber blocks. When the first bolt is in use, the buffer plate and the plurality of rubber blocks can be used in combination to effectively absorb and reduce the impact of external vibration transmitted to the electric valve positioner when the first bolt is in use.

[0011] Preferably, the rubber blocks are all arranged in a semicircular shape, and a plurality of the rubber blocks are equidistantly distributed. The semicircular rubber blocks provide a larger contact area, which helps to provide better friction and vibration absorption performance compared with a plane or other simple shapes. A larger contact surface also means better force dispersion, thereby reducing wear caused by vibration or impact.

[0012] Preferably, the protective component includes mounting holes opened on one side of two mounting frames, the two mounting holes are located at the bottom of the electric valve positioner, and two second bolts are fixedly installed on the bottom of the electric valve positioner. The two second bolts are fixedly connected to adjacent mounting holes and can be installed and connected to adjacent mounting holes through the second bolts, thereby increasing the stability of the connection.

[0013] Preferably, a rubber plate is provided on one side of the mounting hole, the rubber plate is fixedly connected to the mounting frame, one side of the rubber plate is in contact with the electric valve positioner, and one side of the rubber plate is arranged in a wave shape. During the installation process, the wave-shaped rubber plate can provide additional elasticity and buffering, which helps to absorb vibration and impact and reduce the impact of vibration on the electric valve positioner. The wave shape increases the contact area, allowing the rubber plate to disperse pressure more effectively when under pressure, thereby improving the overall shockproof performance.

[0014] The beneficial effects of the utility model are:

[0015] 1. When installing the electric valve positioner, it can be quickly installed through the installation assembly, and after installation, the installation assembly and the protective assembly can be used together to buffer and reduce the vibration impact on the mounting frame, thereby reducing the impact of vibration on the electric valve positioner and extending the service life of the electric valve positioner after installation;

[0016] 2. During the installation and use of the electric valve positioner, the wavy rubber sheet can provide additional elasticity and cushioning, help absorb vibration and impact, and reduce the impact of vibration on the electric valve positioner. The wavy shape increases the contact area, allowing the rubber sheet to disperse pressure more effectively when under pressure, thereby improving the overall shockproof performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the installation protection mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation assembly structure of the utility model;

[0020] Figure 4This is a schematic diagram of the protective component structure of the utility model.

[0021] In the figure: 1. electric valve positioner; 2. display screen; 3. installation protection mechanism; 31. mounting frame; 32. mounting assembly; 321. movable groove; 322. movable block; 323. connecting hole; 324. damper; 325. mounting plate; 326. buffer plate; 327. rubber block; 328. first bolt; 33. protection assembly; 331. mounting hole; 332. rubber plate; 333. second bolt. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] When implementing: Figure 1-4 As shown, an electric valve positioner that is easy to install and fix includes: an electric valve positioner 1, a display screen 2 is fixedly installed on the surface of the electric valve positioner 1, and an installation protection mechanism 3 is arranged on one side of the electric valve positioner 1 for protecting the electric valve positioner 1 after installation, wherein the installation protection mechanism 3 includes two mounting frames 31 arranged on one side of the electric valve positioner 1, a mounting assembly 32 is arranged on one side of the mounting frame 31, and a protection assembly 33 is also arranged on one side of the mounting frame 31. When the electric valve positioner 1 is installed, it can be quickly installed through the mounting assembly 32, and after installation, the vibration impact of the mounting frame 31 can be buffered and reduced by the coordinated use of the mounting assembly 32 and the protection assembly 33, thereby reducing the influence of vibration on the electric valve positioner 1, thereby extending the service life of the electric valve positioner 1 after installation.

[0024] like Figure 2 and Figure 3As shown, the mounting assembly 32 includes a movable groove 321 opened on the surface of the mounting frame 31, a movable block 322 is slidably installed inside the movable groove 321, a connecting hole 323 is opened on the surface of the movable block 322, dampers 324 are fixedly installed on both sides of the movable block 322, and the two dampers 324 are fixedly connected to the inner wall of the movable groove 321. When installing, the two mounting frames 31 can be quickly fixed and installed by threading through the connecting hole 323 and the fixed point, and the electric valve positioner 1 can be installed synchronously. After installation, when vibration is transmitted at the fixed point through the damper 324, the damper 324 effectively absorbs and reduces the influence of vibration transmitted to the electric valve positioner 1, making the electric valve positioner 1 more stable during operation. The installation component 32 also includes a plurality of first bolts 328 fixedly installed on one side of the electric valve positioner 1. The two mounting frames 31 are fixedly installed with mounting plates 325 on both sides. The plurality of first bolts 328 are all located on one side of the plurality of mounting plates 325, and the first bolts 328 are fixedly connected to the adjacent mounting plates 325. The valve positioner 1 is connected to the mounting plate 325 by a first bolt 328 penetrating the mounting plate 325 and then clamped with the mounting plate 325 by a nut. When disassembly and maintenance are required, the first bolt 328 can be separated from the mounting plate 325 by separating the nut, and the electric valve positioner 1 can be separated synchronously. A buffer plate 326 is fixedly installed on one side of the mounting plate 325, and multiple rubber blocks 327 are fixedly installed on both sides of the buffer plate 326. One side of the first bolt 328 is in contact with the multiple rubber blocks 327. When the first bolt 328 is used, the buffer plate 326 and the multiple rubber blocks 327 can be used in combination, and the influence of external vibration transmitted to the electric valve positioner 1 can be effectively absorbed and reduced when the first bolt 328 is used. The rubber blocks 327 are all set to a semicircular shape, and the multiple rubber blocks 327 are equidistantly distributed. The semicircular rubber blocks 327 provide a larger contact area, which helps to provide better friction and vibration absorption performance compared with a plane or other simple shapes. A larger contact surface also means better force dispersion, thereby reducing wear caused by vibration or impact.

[0025] like Figure 2 and Figure 4As shown, the protection component 33 includes a mounting hole 331 opened on one side of the two mounting frames 31, and the two mounting holes 331 are both located at the bottom of the electric valve positioner 1. Two second bolts 333 are fixedly installed at the bottom of the electric valve positioner 1. The two second bolts 333 are fixedly connected to the adjacent mounting holes 331, and can be installed and connected to the adjacent mounting holes 331 through the second bolts 333, thereby increasing the stability of the connection. A rubber plate 332 is provided on one side of the mounting hole 331, and the rubber plate 332 is fixedly connected to the mounting frame 31. One side of the rubber plate 332 is in contact with the electric valve positioner 1, and one side of the rubber plate 332 is set in a wave shape. During the installation process, the wave-shaped rubber plate 332 can provide additional elasticity and buffering, which helps to absorb vibration and impact and reduce the impact of vibration on the electric valve positioner 1. The wave shape increases the contact area, allowing the rubber plate 332 to disperse pressure more effectively when under pressure, thereby improving the overall shockproof performance.

[0026] When the utility model is used, during installation, the connection hole 323 can be threadedly connected to the fixed point, so that the two mounting frames 31 can be quickly fixed and installed, and the electric valve positioner 1 can be installed synchronously. After installation, when the vibration is transmitted at the fixed point through the damper 324, the damper 324 effectively absorbs and reduces the influence of the vibration transmitted to the electric valve positioner 1, so that the electric valve positioner 1 is more stable during operation. The electric valve positioner 1 is connected to the mounting plate 325 by the first bolt 328 penetrating the mounting plate 325 and then clamped with the mounting plate 325 by the nut. When disassembly and maintenance are required, the first bolt 328 can be separated from the mounting plate 325 by separating the nut. , and the electric valve positioner 1 is separated synchronously. When the first bolt 328 is used, it can be used in conjunction with the buffer plate 326 and multiple rubber blocks 327. When the first bolt 328 is used, it can effectively absorb and reduce the impact of external vibration transmitted to the electric valve positioner 1. It can be installed and connected with the adjacent mounting hole 331 through the second bolt 333, thereby increasing the stability of the connection. During the installation process, the wavy rubber plate 332 can provide additional elasticity and buffering, which helps to absorb vibration and impact and reduce the impact of vibration on the electric valve positioner 1. The wavy shape increases the contact area, allowing the rubber plate 332 to disperse pressure more effectively when under pressure, thereby improving the overall shockproof performance.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An electric valve positioner that is easy to install and fix, characterized in that: include: An electric valve positioner (1), wherein a display screen (2) is fixedly mounted on the surface of the electric valve positioner (1); An installation protection mechanism (3) for protecting the electric valve positioner (1) after installation, wherein the installation protection mechanism (3) is arranged on one side of the electric valve positioner (1); The installation protection mechanism (3) comprises two installation frames (31) arranged on one side of the electric valve positioner (1), one side of the installation frame (31) is provided with an installation component (32), and one side of the installation frame (31) is also provided with a protection component (33).

2. The electric valve positioner that is easy to install and fix according to claim 1 is characterized in that: The mounting assembly (32) comprises a movable groove (321) provided on the surface of the mounting frame (31), a movable block (322) being slidably mounted inside the movable groove (321), a connecting hole (323) being provided on the surface of the movable block (322), dampers (324) being fixedly mounted on both sides of the movable block (322), and both dampers (324) being fixedly connected to the inner wall of the movable groove (321).

3. The electric valve positioner that is easy to install and fix according to claim 1 is characterized in that: The mounting assembly (32) further comprises a plurality of first bolts (328) fixedly mounted on one side of the electric valve positioner (1), a mounting plate (325) being fixedly mounted on both sides of the two mounting frames (31), the plurality of first bolts (328) being located on one side of the plurality of mounting plates (325), and the first bolts (328) being fixedly connected to adjacent mounting plates (325).

4. The electric valve positioner that is easy to install and fix according to claim 3 is characterized in that: A buffer plate (326) is fixedly mounted on one side of the mounting plate (325), a plurality of rubber blocks (327) are fixedly mounted on both sides of the buffer plate (326), and one side of the first bolt (328) is in contact with the plurality of rubber blocks (327).

5. The electric valve positioner that is easy to install and fix according to claim 4 is characterized in that: The rubber blocks (327) are all configured in a semicircular shape, and a plurality of the rubber blocks (327) are distributed at equal distances.

6. The electric valve positioner that is easy to install and fix according to claim 1 is characterized in that: The protection component (33) comprises a mounting hole (331) opened on one side of two mounting frames (31), the two mounting holes (331) are both located at the bottom of the electric valve positioner (1), and two second bolts (333) are fixedly mounted on the bottom of the electric valve positioner (1), and the two second bolts (333) are both fixedly connected to adjacent mounting holes (331).

7. The electric valve positioner that is easy to install and fix according to claim 6, characterized in that: A rubber plate (332) is provided on one side of the mounting hole (331); the rubber plate (332) is fixedly connected to the mounting frame (31); one side of the rubber plate (332) is in contact with the electric valve positioner (1); and one side of the rubber plate (332) is arranged in a wave shape.

Citation Information

Patent Citations

  • Electro-pneumatic valve positioner convenient to fix

    CN215445252U