Gas-liquid separator with liquid level alarm device
By setting up partitions and liquid level sensors in the gas-liquid separator, real-time monitoring and alarm of liquid level is achieved, and the problem of inability to intuitively observe water level and low separation efficiency in the prior art is solved, and the safety and operation convenience of the equipment are improved.
Patent Information
- Application Number
- CN202420684729.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-03
AI Technical Summary
Existing gas-liquid separators cannot intuitively observe the water level, are inconvenient to maintain, and have low separation efficiency.
A gas-liquid separator with a liquid level alarm device is designed. By setting up a partition and multiple liquid level sensors in the gas-liquid separation tank, the liquid level height in the upper and lower tanks is monitored in real time, and an alarm is issued when the liquid level is abnormal.
Real-time monitoring and alarm of liquid level is realized, safety accidents are avoided, maintenance process is simplified, and gas-liquid separation efficiency is improved.
Smart Images

Figure CN222765992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a gas-liquid separator. Background Art
[0002] Gas-liquid separator is a commonly used industrial equipment, often used as a pre-processor for air compressors or vacuum pumps. The separated liquid needs to be discharged in time, otherwise it will greatly reduce the efficiency of gas-liquid separation, damage other equipment used in conjunction, and even cause safety accidents.
[0003] The existing gas-liquid separators mainly have the following defects:
[0004] 1. The water level cannot be observed intuitively, and the operator needs to drain water according to the on-site operation conditions;
[0005] 2. The metal sealed housing is inconvenient to maintain, and the housing is heavy and inconvenient to disassemble;
[0006] 3. The liquid in the gas-liquid mixture adheres to the wall for a long time under the action of gravity, and the separation efficiency is low. Utility Model Content
[0007] The main technical problem to be solved by the utility model is to provide a gas-liquid separator with a liquid level alarm function.
[0008] In order to solve the above technical problems, the utility model provides a gas-liquid separator with a liquid level alarm device, comprising: a gas-liquid separation tank, a liquid level sensor, and an observation hole;
[0009] The inner wall of the gas-liquid separation tank is provided with a partition to divide the gas-liquid separation tank into an upper tank and a lower tank; three liquid level sensors are arranged inside the gas-liquid separation tank at intervals along the height direction; one of the liquid level sensors is above the partition, and the rest are below the partition; the signal output end of the liquid level sensor is connected to the signal input end of the controller, and the signal output end of the controller is connected to the alarm device; the gas-liquid separation tank is provided with the observation hole on the side wall corresponding to the upper tank, which is used to observe the water level of the upper tank.
[0010] In a preferred embodiment: the upper tank and the lower tank are connected through a first pipe and a third pipe respectively; the lower tank is connected to the outside through a second pipe;
[0011] T-type valves are respectively arranged on the first pipeline, the second pipeline and the third pipeline.
[0012] In a preferred embodiment: the upper tank and the lower tank are respectively provided with a maintenance hole and a cover plate for blocking the maintenance hole.
[0013] In a preferred embodiment: an air inlet pipe and an exhaust pipe connected to the upper tank are arranged on the top of the gas-liquid separation tank; the end of the air inlet pipe is lower than the end of the exhaust pipe.
[0014] In a preferred embodiment: a pressure gauge is provided on the gas-liquid separation tank at a position corresponding to the upper tank.
[0015] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:
[0016] The utility model provides a gas-liquid separator with a liquid level alarm device, which can simultaneously monitor the liquid level heights in an upper tank and a lower tank by arranging a plurality of liquid level sensors, so as to give an alarm in time when an abnormal liquid level occurs, thereby avoiding the occurrence of safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a preferred embodiment of the utility model;
[0018] Figure 2 It is a front view of a preferred embodiment of the utility model;
[0019] Figure 3 It is a side view of a preferred embodiment of the utility model. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships described in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "installed / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0023] refer to Figure 1-Figure 3 , this embodiment provides a gas-liquid separator with a liquid level alarm device, including: a gas-liquid separation tank 12, a liquid level sensor 6, and an observation hole 2;
[0024] The inner wall of the gas-liquid separation tank 12 is provided with a partition 10 to divide the gas-liquid separation tank 12 into an upper tank and a lower tank; three liquid level sensors 6 are arranged inside the gas-liquid separation tank 12 along the height direction; one of the liquid level sensors is above the partition 10, and the others are below the partition; the signal output end of the liquid level sensor 6 is connected to the signal input end of the controller, and the signal output end of the controller is connected to the alarm device; the gas-liquid separation tank 12 is provided with the observation hole 2 on the side wall corresponding to the upper tank, for observing the water level of the upper tank;
[0025] The upper tank and the lower tank are connected through the first pipeline 1 and the third pipeline 5 respectively; the lower tank is connected to the outside through the second pipeline 3; T-type valves are respectively arranged on the first pipeline 1, the second pipeline 3 and the third pipeline 5.
[0026] The upper tank and the lower tank are respectively provided with maintenance holes and cover plates 7 for blocking the maintenance holes. When the gas-liquid separator works normally, the holes are blocked with the cover plates 7. When maintenance is performed, the cover plates 7 can be opened to perform cleaning and maintenance operations through the maintenance holes.
[0027] The top of the gas-liquid separation tank 12 is provided with an air inlet pipe and an exhaust pipe connected to the upper tank; the end of the air inlet pipe is lower than the end of the exhaust pipe. The gas-liquid separation tank 12 is provided with a pressure gauge 11 at the position corresponding to the upper tank. The gas-liquid mixture enters from the air inlet pipe 9, the gas is discharged from the exhaust pipe 8, and the liquid is separated downward by gravity and attached to the partition 10 and the gas-liquid separation tank 12. The partition 10 shortens the time for liquid separation. Open the T-valve on the third pipeline 5, close the T-valve on the second pipeline 3, and the liquid enters the lower tank from the upper tank; close the T-valve on the third pipeline 5, open the T-valve on the second pipeline 3, and the liquid is discharged from the lower tank; the first pipeline 1 and the two T-valves on the first pipeline 1 are used to balance the air pressure.
[0028] The gas-liquid separator with a liquid level alarm device provided in this embodiment solves the problem that the water level cannot be visually observed due to the metal shell of the traditional gas-liquid separator. The gas-liquid separator uses a liquid level sensor and an observation hole to observe the water level and realizes the liquid level alarm function.
[0029] The gas-liquid separator with a liquid level alarm device provided in this embodiment has a gas-liquid separation tank 12 that is not completely sealed, and a removable cover plate 7 is provided for easy maintenance; and the gas-liquid separation efficiency is relatively high: the partition plate 10 welded inside the gas-liquid separation tank body shortens the distance from the liquid to the tank body, and the force condition of the liquid remains unchanged (gravity), thereby shortening the liquid separation time and improving the gas-liquid separation efficiency.
[0030] The above is only a preferred specific implementation method of the utility model, but the design concept of the utility model is not limited to this. Any technician familiar with the technical field who uses this concept to make non-substantial changes to the utility model within the technical scope disclosed by the utility model shall be deemed to infringe the protection scope of the utility model.
Claims
1. A gas-liquid separator with a liquid level alarm device, characterized in that include: Gas-liquid separation tank (12), liquid level sensor (6), observation hole (2); The inner wall of the gas-liquid separation tank (12) is provided with a partition (10) to divide the gas-liquid separation tank (12) into an upper tank and a lower tank; three liquid level sensors (6) are arranged inside the gas-liquid separation tank (12) at intervals along the height direction; one of the liquid level sensors is above the partition (10), and the others are below the partition; the signal output end of the liquid level sensor (6) is connected to the signal input end of the controller, and the signal output end of the controller is connected to the alarm device; the gas-liquid separation tank (12) is provided with the observation hole (2) on the side wall corresponding to the upper tank, which is used to observe the water level of the upper tank.
2. A gas-liquid separator with a liquid level alarm device according to claim 1, characterized in that: The upper tank and the lower tank are connected via a first pipe (1) and a third pipe (5) respectively; the lower tank is connected to the outside via a second pipe (3); T-type valves are respectively arranged on the first pipeline (1), the second pipeline (3) and the third pipeline (5).
3. The gas-liquid separator with a liquid level alarm device according to claim 1, characterized in that: The upper tank and the lower tank are respectively provided with a maintenance hole and a cover plate (7) for sealing the maintenance hole.
4. The gas-liquid separator with a liquid level alarm device according to claim 1, characterized in that: An air inlet pipe and an exhaust pipe connected to the upper tank are arranged on the top of the gas-liquid separation tank (12); the end of the air inlet pipe is lower than the end of the exhaust pipe.
5. The gas-liquid separator with a liquid level alarm device according to claim 4, characterized in that: The gas-liquid separation tank (12) is provided with a pressure gauge (11) at a position corresponding to the upper tank.