Transmission gear producing and machining equipment

By introducing the design of stepper motor and turntable in the gear processing equipment, the automatic rotation adjustment of the gear is realized, which solves the problem of continuous rotation adjustment in the prior art, improves the processing efficiency and realizes effective collection of debris.

CN222767431UActive Publication Date: 2025-04-18杭州锋尚机电有限公司
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Patent Information

Application Number
CN202421607472.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-18
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing gear processing equipment does not have the rotation function during processing, which leads to continuous rotation and adjustment when processing gears, which increases the work difficulty of staff and reduces work efficiency.

Method used

A transmission gear production and processing equipment is designed. The turntable is driven to rotate through a stepper motor. The turntable drives the fixed plate to rotate through a fixed column, which in turn drives the workpiece to rotate by a step, realizing automatic rotation adjustment of the gear, and collecting cutting debris through magnets and baffles.

Benefits of technology

It realizes automatic rotation while fixing the workpiece, simplifies the gear processing process, reduces the operation difficulty of workers, and improves processing efficiency, while effectively collecting cutting chips.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222767431U_ABST
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Abstract

The utility model discloses transmission gear producing and machining equipment which comprises a base, a vertical plate is installed on the upper surface of the base, a rotating disc is rotatably installed on one side of the vertical plate, a fixing column is fixedly connected to the outer surface of the rotating disc, a fixing plate is connected to one end of the fixing column, a top column is fixedly installed on the outer surface of the fixing plate, and a suction cup is fixedly installed at one end of the top column. A first air cylinder is installed on the outer surface of the rotary disc, a pull column is assembled at the output end of the first air cylinder, a pressing plate is fixedly connected to one end of the pull column, a magnet is fixedly installed on one side of the pressing plate, and a baffle is installed on one side of the magnet. A pull column is pulled through a first air cylinder, so that a pressing plate drives an anti-skid block to move, a workpiece is clamped in cooperation with a jacking column and a suction cup, a stepping motor rotates by a step pitch, then the workpiece is driven to rotate by a step pitch, machining of a next tooth is facilitated, a baffle blocks chippings of cutting teeth, and the chippings are adsorbed and collected through a magnet; according to the design, a workpiece can be fixed and rotated at the same time, and gear machining is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gear processing, and in particular relates to a transmission gear production and processing equipment. Background Art

[0002] Gear processing equipment is a processing equipment specially used for processing gears. The equipment usually includes a processing table, a processing base is arranged on the processing table, a sliding seat is arranged on the processing base, a tool is installed on the sliding seat, and the tool moves on the processing base with the sliding seat and processes the gear installed on the workbench.

[0003] In the prior art, a Chinese utility model patent with patent number CN221134351U discloses a gear processing device, including a base, a water return chamber is opened inside the base, a grinding group is fixedly connected to the upper surface of the base, a slide rod is slidably connected to the base, a baffle is fixedly connected to the lower end of the slide rod, the baffle is designed as a filter, a water pipe is fixedly connected to the base, and a pull-out bottom trough is provided inside the base.

[0004] In the above-mentioned prior art, although the clamping part can be used to clamp and fix gears of different sizes, the processing part can be used to perform cutting processing, and the spray part can be driven to spray liquid synchronously without adding an additional power source, and the cutting fluid can be recovered to the inside of the storage box through the outer frame and the leak hole for reuse, but it does not have a rotation function during processing. When processing the gear, the gear needs to be continuously rotated and adjusted to facilitate the processing of each tooth, which greatly increases the work difficulty of the staff and reduces the work efficiency. Utility Model Content

[0005] The utility model provides a transmission gear production and processing equipment to solve the technical problem that the gear does not have a rotation function during processing, and the gear needs to be continuously rotated and adjusted during processing to facilitate the processing of each tooth, thereby greatly increasing the work difficulty of the staff and reducing the work efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transmission gear production and processing equipment, including a base, a vertical plate is fixedly installed on the upper surface of the base, a turntable is rotatably installed on one side of the vertical plate, a fixed column is fixedly connected to the outer surface of the turntable, the other end of the fixed column is fixedly connected to the fixed plate, a top column is fixedly installed on the outer surface of the fixed plate, and a suction cup is fixedly installed on one end of the top column.

[0007] A first cylinder is fixedly installed on the outer surface of the rotating disk and inside the fixed column. A pulling column is installed at the output end of the first cylinder. A pressing plate is fixedly connected to one end of the pulling column. A plurality of anti-sliding blocks are fixedly installed on the inner surface of the pressing plate.

[0008] A magnet is fixedly mounted on one side of the pressure plate away from the anti-sliding block, and a baffle is fixedly mounted on one side of the magnet.

[0009] Optionally, a threaded head is provided at the output end of the first cylinder, an internal thread is provided inside the pull column, and the threaded head is threadably connected to the pull column via the internal thread.

[0010] Optionally, an oil collecting barrel is fixedly mounted on the upper surface of the base, an oil inlet is arranged on the top of the oil collecting barrel, a nozzle is fixedly mounted on one side of the vertical plate, a delivery pump is fixedly mounted on one side of the oil collecting barrel, and the delivery pump is connected to the nozzle.

[0011] Optionally, a collecting box is arranged on the outer side of the base, a circulating pump is arranged on one side of the oil collecting barrel, one end of the circulating pump is connected to the bottom of the collecting box, and the other end of the circulating pump is connected to the oil collecting barrel.

[0012] Optionally, the top of the vertical plate is fixedly connected to a top plate, the top of the top plate is fixedly connected to a second cylinder, a slide groove is opened on one side of the vertical plate, the inside of the slide groove is slidably connected to a support plate, and the output end of the second cylinder is fixed to the upper surface of the support plate.

[0013] Optionally, a screw rod is rotatably installed inside the support plate, and a through groove is opened on the upper surface of the support plate. The surface of the screw rod is threadedly connected to a movable plate that slides inside the through groove. The bottom end of the movable plate is fixedly connected to a mounting plate. A cutting motor is fixedly installed on the back side of the mounting plate, and a roller is fixedly installed on the output end of the cutting motor.

[0014] In summary, compared with the prior art, the transmission gear production and processing equipment provided by the utility model has the following beneficial effects:

[0015] 1. In the utility model, the pull column is connected to the first cylinder after passing through the workpiece, and the first cylinder is controlled to pull the pull column, so that the pressure plate drives the anti-sliding block to move, and cooperates with the top column and the suction cup to clamp the workpiece. After one tooth is cut, the stepper motor rotates one step, thereby driving the turntable to rotate, so that the turntable drives the fixed plate to rotate through the fixed column, and then drives the workpiece to rotate one step, which is convenient for the next tooth to be processed. The baffle blocks the debris of the cut tooth, and after blocking and buffering, it is adsorbed and collected by the magnet. This design can rotate while fixing the workpiece, which is convenient for the processing of the gear and can also collect the debris.

[0016] 2. In the utility model, when the workpiece is being processed, the delivery pump sprays the cooling oil in the oil collecting barrel through the nozzle, the cooling oil sprayed on the workpiece and the hob falls into the collection box, and the other cooling oil falls into the collection box after being blocked by the baffle. The circulating pump injects the cooling oil in the collection box into the oil collecting barrel through the circulating pump, thereby reducing the use cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0019] Figure 3 This is a schematic diagram of the pull column structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the workpiece clamping structure of the utility model;

[0021] Figure 5 It is a side structural schematic diagram of the utility model.

[0022] In the figure: 1. base; 2. vertical plate; 3. stepper motor; 4. turntable; 5. fixed column; 6. fixed plate; 7. first cylinder; 8. top column; 9. suction cup; 10. threaded head; 11. pull column; 12. internal thread; 13. workpiece; 14. pressure plate; 15. anti-sliding block; 16. magnet; 17. baffle; 18. top plate; 19. second cylinder; 20. slide groove; 21. support plate; 22. screw rod; 23. moving plate; 24. through groove; 25. servo motor; 26. mounting plate; 27. cutting motor; 28. hob; 29. ​​collection box; 30. oil collecting barrel; 31. oil inlet; 32. delivery pump; 33. nozzle; 34. circulation pump. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention. Embodiment 1:

[0024] refer to Figure 1-2 A transmission gear production and processing equipment includes a base 1 and a workpiece 13. A vertical plate 2 is fixedly installed on the upper surface of the base 1, a stepping motor 3 is fixedly installed on one side of the vertical plate 2, and a turntable 4 is rotatably installed on the other side of the vertical plate 2. The center of the turntable 4 is fixed to the output end of the stepping motor 3. Four fixed columns 5 are fixedly connected to the side of the turntable 4 away from the vertical plate 2, and a fixed plate 6 is fixedly connected to the other end of the fixed column 5. Every time the stepping motor 3 rotates one step, the turntable 4 can drive the fixed plate 6 to rotate a certain angle.

[0025] refer to Figure 2 A top column 8 is fixedly installed on the outer surface of the fixed plate 6, and a suction cup 9 for supporting the workpiece 13 is fixedly installed at one end of the top column 8 to enhance the stability of the workpiece 13 during processing.

[0026] refer to Figure 1-4A first air cylinder 7 is fixedly installed on the outer surface of the turntable 4 and inside the fixed column 5. A threaded head 10 is provided at the output end of the first cylinder 7. The threaded head 10 is threadedly connected to a pulling column 11 through an internal thread 12. The threaded connection is convenient for replacing pulling columns 11 of different sizes, so that it can be suitable for workpieces 13 of different models. A pressure plate 14 is fixedly connected to one end of the pulling column 11. A plurality of anti-sliding blocks 15 are fixedly installed on the inner surface of the pressure plate 14. The anti-sliding blocks 15 are made of rubber material to enhance the friction between the workpiece 13 and will not damage the surface of the workpiece 13. The pulling column 11 is pulled and moved by the first air cylinder 7, so that the pressure plate 14 drives the anti-sliding block 15 to move, and cooperates with the top column 8 and the suction cup 9 to clamp the workpiece 13, so that the workpiece 13 remains stable during the processing.

[0027] refer to Figure 1 and 5 The top of the vertical plate 2 is fixedly connected to a top plate 18, the top of the top plate 18 is fixedly connected to a second cylinder 19, a slide groove 20 is provided on one side of the vertical plate 2, a U-shaped support plate 21 is slidably connected inside the slide groove 20, and the output end of the second cylinder 19 is fixed to the upper surface of the support plate 21.

[0028] A screw rod 22 is rotatably mounted inside the support plate 21, and a servo motor 25 driving the screw rod 22 is fixedly mounted on one side of the support plate 21. A through slot 24 is formed on the upper surface of the support plate 21, and a moving plate 23 that slides inside the through slot 24 is threadedly connected to the surface of the screw rod 22.

[0029] The bottom end of the moving plate 23 is fixedly connected with a mounting plate 26, a cutting motor 27 is fixedly mounted on the back side of the mounting plate 26, and a hob 28 used in conjunction with the workpiece 13 is fixedly mounted on the output end of the cutting motor 27.

[0030] When in use, the second cylinder 19 drives the support plate 21 to move downward inside the slide groove 20, thereby driving the hob 28 to move downward to correspond to the workpiece 13, and the servo motor 25 drives the screw rod 22 to rotate, and drives the hob 28 to move right through the moving plate 23 to cut the workpiece 13. After the cutting is completed, the second cylinder 19 pulls the hob 28 to move upward, and the servo motor 25 rotates to reset the hob 28 to prepare for the next cutting.

[0031] refer to Figure 1 A magnet 16 is fixedly mounted on one side of the pressure plate 14 away from the anti-sliding block 15, and a baffle 17 is fixedly mounted on one side of the magnet 16. The baffle 17 has a buffering function and is used to block and buffer the cutting debris, so that the magnet 16 can absorb the debris and protect the surrounding working environment and the debris from splashing and injuring people.

[0032] Furthermore, the pull column 11 is passed through the workpiece 13 and then threadedly connected to the threaded head 10, and then the first cylinder 7 is controlled to pull the pull column 11, so that the pressure plate 14 drives the anti-sliding block 15 to move, and cooperates with the top column 8 and the suction cup 9 to clamp the workpiece 13, and then the second cylinder 19 drives the hob 28 to move down to correspond to the workpiece 13, and the servo motor 25 rotates to make the screw rod 22 rotate, and drives the hob 28 to move right through the moving plate 23 to cut the workpiece 13. After the cutting is completed, the second cylinder 19 pulls the hob 28 to move up, and the servo motor 25 rotates to reset the hob 28, and the stepper motor 3 rotates one step, thereby driving the turntable 4 to rotate, so that the turntable 4 drives the fixed plate 6 to rotate through the fixed column 5, and then drives the workpiece 13 to rotate one step, which is convenient for the next processing. Embodiment 2:

[0033] refer to Figure 1 and 5 An oil collecting barrel 30 is fixedly installed on the upper surface of the base 1, and an oil inlet 31 is set on the top of the oil collecting barrel 30. The oil collecting barrel 30 is filled with cooling oil through the oil inlet 31. A nozzle 33 corresponding to the workpiece 13 is fixedly installed on one side of the vertical plate 2. A delivery pump 32 is fixedly installed on one side of the oil collecting barrel 30 and located on the upper surface of the base 1. The delivery pump 32 is connected to the nozzle 33 and is used for spraying oil to cool the workpiece 13 and the hob 28 when the workpiece 13 is processed.

[0034] refer to Figure 5 A collecting box 29 is arranged on the outer side of the base 1, and the base 1 is fixedly mounted on the inner surface of the collecting box 29. The collecting box 29 is used to collect cooling oil. The cooling oil sprayed on the workpiece 13 and the hob 28 falls into the collecting box 29, and the other cooling oil falls into the collecting box 29 after being blocked by the baffle 17. A circulating pump 34 fixedly mounted on the upper surface of the base 1 is arranged on the side of the oil collecting barrel 30 away from the delivery pump 32. One end of the circulating pump 34 is connected to the bottom of the collecting box 29, and the other end of the circulating pump 34 is connected to the oil collecting barrel 30.

[0035] Furthermore, when the workpiece 13 is being processed, the delivery pump 32 sprays the cooling oil in the oil collecting barrel 30 through the nozzle 33, and the cooling oil sprayed on the workpiece 13 and the hob 28 falls into the collecting box 29, and the other cooling oil is blocked by the baffle 17 and falls into the collecting box 29. The circulating pump 34 injects the cooling oil in the collecting box 29 into the oil collecting barrel 30 through the circulating pump 34, thereby reducing the cost of use.

[0036] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0037] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0038] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.

Claims

1. A transmission gear production and processing equipment, characterized in that: The invention comprises a base (1), a vertical plate (2) is fixedly mounted on the upper surface of the base (1), a turntable (4) is rotatably mounted on one side of the vertical plate (2), a fixed column (5) is fixedly connected to the outer surface of the turntable (4), a fixed plate (6) is fixedly connected to the other end of the fixed column (5), a top column (8) is fixedly mounted on the outer surface of the fixed plate (6), and a suction cup (9) is fixedly mounted on one end of the top column (8). A first cylinder (7) is fixedly mounted on the outer surface of the rotating disk (4) and inside the fixed column (5); a pulling column (11) is mounted on the output end of the first cylinder (7); a pressing plate (14) is fixedly connected to one end of the pulling column (11); and a plurality of anti-sliding blocks (15) are fixedly mounted on the inner surface of the pressing plate (14). A magnet (16) is fixedly mounted on one side of the pressure plate (14) away from the anti-sliding block (15), and a baffle (17) is fixedly mounted on one side of the magnet (16).

2. The transmission gear production and processing equipment according to claim 1, characterized in that: The output end of the first cylinder (7) is provided with a threaded head (10), the interior of the pull column (11) is provided with an internal thread (12), and the threaded head (10) is threadedly connected to the pull column (11) via the internal thread (12).

3. The transmission gear production and processing equipment according to claim 1, characterized in that: An oil collecting barrel (30) is fixedly mounted on the upper surface of the base (1), an oil inlet (31) is arranged on the top of the oil collecting barrel (30), a nozzle (33) is fixedly mounted on one side of the vertical plate (2), a delivery pump (32) is fixedly mounted on one side of the oil collecting barrel (30), and the delivery pump (32) is connected to the nozzle (33).

4. The transmission gear production and processing equipment according to claim 3, characterized in that: A collecting box (29) is arranged on the outer side of the base (1), and a circulating pump (34) is arranged on one side of the oil collecting barrel (30). One end of the circulating pump (34) is connected to the bottom of the collecting box (29), and the other end of the circulating pump is connected to the oil collecting barrel (30).

5. The transmission gear production and processing equipment according to claim 3, characterized in that: The top end of the vertical plate (2) is fixedly connected to a top plate (18), the top end of the top plate (18) is fixedly connected to a second cylinder (19), a slide groove (20) is provided on one side of the vertical plate (2), a support plate (21) is slidably connected inside the slide groove (20), and an output end of the second cylinder (19) is fixed to the upper surface of the support plate (21).

6. The transmission gear production and processing equipment according to claim 5, characterized in that: A screw rod (22) is rotatably mounted inside the support plate (21), and a through groove (24) is provided on the upper surface of the support plate (21). A movable plate (23) sliding inside the through groove (24) is threadedly connected to the surface of the screw rod (22). A mounting plate (26) is fixedly connected to the bottom end of the movable plate (23). A cutting motor (27) is fixedly mounted on the back side of the mounting plate (26), and a hob (28) is fixedly mounted on the output end of the cutting motor (27).

Citation Information

Patent Citations

  • Gear cutting device

    CN221134351U