Automatic screwing device for relay
By designing a relay automatic screwing device, the problem of low efficiency and difficult to ensure accuracy in automated production by traditional manual or semi-automatic screwing methods is solved, and multiple screws are loaded and installed simultaneously, improving production efficiency and consistency.
Patent Information
- Application Number
- CN202421012105.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The traditional manual or semi-automatic screw-tap method has problems such as low production efficiency, difficulty in ensuring assembly accuracy, and poor process consistency in automated production, especially in the screw tightening process of relays.
A relay automatic screw making device is designed, including a relay moving mechanism, a screw loading mechanism and a discharge mechanism. The screw loading mechanism realizes the simultaneous loading and installation of multiple screws through components such as vibrating discs, loading tracks, vertical tracks, parallel tracks, cylinders and push blocks.
Through this device, the working efficiency of screw installation can be improved, assembly accuracy and consistency can be ensured, and the efficiency of automated production can be improved.
Smart Images

Figure CN222767728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a screw driving device, in particular to a relay automatic screw driving device. Background Art
[0002] With the continuous improvement of the degree of automation in modern industry, especially in the electronic equipment manufacturing industry, the requirements for production efficiency, product quality and cost control are becoming increasingly stringent. As a widely used electrical control component, the assembly process of relays in the production process, especially the screw tightening process, has an important impact on the performance stability and service life of the product.
[0003] However, traditional manual or semi-automatic screw driving methods have many limitations, such as low production efficiency, difficult to ensure assembly accuracy, and poor process consistency. In automated production, due to loading reasons, only one screw can be driven in at a time, resulting in low production efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a relay automatic screw driving device capable of feeding multiple screws.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a relay moving mechanism, a screw feeding mechanism and a unloading mechanism, the relay moving mechanism moves the relay to the screw feeding mechanism, the screw feeding mechanism feeds and assembles the screws to the relay, and the unloading mechanism unloads the assembled relay from the relay moving mechanism, the screw feeding mechanism includes a vibration plate, a feeding track, a vertical track, a parallel track, a vertical cylinder, a parallel cylinder, a vertical push block, a parallel push block and a mounting part, the vibration plate is connected to the feeding track, the parallel track is parallel to the feeding track, and the vertical track connects the parallel track to the feeding track The tracks are connected and the vertical track is perpendicular to the feeding track and the parallel track. The vertical cylinder drives the vertical push block to move along the vertical track. The parallel cylinder drives the parallel push block to move along the parallel track. The parallel track has a first grabbing position and a second grabbing position. The first grabbing position is located at the intersection with the vertical track, and the second grabbing position is located at the other end of the parallel track relative to the first grabbing position. The mounting part grabs the screws located at the first grabbing position and the second grabbing position and installs them on the relay. A rotating mechanism can also be provided to screw the screws into the relay to complete the installation. The screws are placed before the relay is placed in the relay moving mechanism.
[0006] By adopting the above technical solution, during processing, the relay is placed on the relay moving mechanism, and then the relay is moved to the screw feeding mechanism. At this time, the vibration plate transmits the screw to the feeding track until the screw moves to the end of the feeding track and enters the vertical track. The vertical cylinder drives the vertical push block to push the screw to the second grasping position, and then the parallel cylinder drives the parallel push block to push the screw to the first grasping position. After the next screw enters the vertical track, it is moved to the first grasping position by the vertical push block. At this time, there are screws at the first grasping position and the second grasping position. The mounting part grabs the two screws and installs them at the corresponding relay. After installation, the installed relay is removed through the unloading mechanism. Through the above actions, multiple screws can be grabbed at the same time to improve work efficiency.
[0007] The utility model is further configured as follows: the relay moving mechanism includes a conveyor belt, a push-pull member and a U-shaped track, the U-shaped track has a left track portion and a right track portion perpendicular to the conveyor belt, a track connecting portion parallel to the conveyor belt is provided between the left track portion and the right track portion, a screw feeding mechanism is arranged on one side of the track connecting portion, the push-pull members are respectively arranged on the left track portion and the right track portion and pull the relay into or push out the track connecting portion, and a pushing member for pushing the relay in one direction is provided on the U-shaped track.
[0008] By adopting the above technical solution, when the relay is placed in the conveyor belt, the conveyor belt moves the relay to a position relative to the left side of the track, and then the push-pull member pushes the relay into the left side of the track and moves it to the track connection part, and then the push member pushes the relay to the screw feeding mechanism to install the screws, and then moves it to the right side of the track through the push member, and the push-pull member pushes the relay back to the conveyor belt.
[0009] The utility model is further configured as follows: the pushing member includes a pushing cylinder, a linkage plate and a pushing block; the track connection portion is provided with a sliding groove for the pushing block to slide, and the sliding groove is arranged along the direction of the track connection portion; the pushing cylinder drives the linkage plate to move along the track connection portion; the pushing block is arranged on the linkage plate; a rotating block is hingedly provided on the pushing block; a reset spring for driving the rotating block to rotate upward is provided on the pushing block; the top of the rotating block has an inclined surface with a gradually increasing cross-sectional area along the moving direction of the linkage plate, and the inclined portion is located on the relative track of the relay at the track connection portion.
[0010] By adopting the above technical solution, when it is necessary to push the relay located in the track connection part, the pushing cylinder drives the linkage plate to move along the sliding groove, and the linkage plate drives the pushing block to move, so that the inclined surface of the pushing block is against the relay, thereby pushing the relay to move. When the pushing block moves in the opposite direction, due to the existence of the inclined surface, the rotating block rotates, and the inclined surface is no longer on the relative trajectory of the relay movement, thereby achieving a unidirectional push on the relay.
[0011] The utility model is further configured as follows: it includes a fixed cylinder and a fixed block, a side notch is provided on the track connection part and the side notch is opposite to the screw feeding mechanism, the fixed cylinder drives the fixed block to move along the side notch and fixes the relay on the track connection part.
[0012] By adopting the above technical solution, when the relay is opposite to the screw feeding mechanism, the fixed cylinder drives the fixed block to fix the relay, which is convenient for the installation of the screw.
[0013] The utility model is further configured as follows: the push-pull member comprises a push-pull frame, a push-pull cylinder and a push-pull block; the push cylinder is arranged on the push-pull frame and drives the push-pull block to move along the left side or the right side of the track.
[0014] By adopting the above technical solution, when the relay is located at the left side of the conveyor belt relative to the track, the push-pull frame pulls the relay into the left side of the track until it enters the track connecting part; and when the relay is located at the right side of the track relative to the track connecting part, the push-pull frame pushes the relay into the right side of the track until it enters the conveyor belt.
[0015] The utility model is further configured as follows: the unloading mechanism includes a whole push plate, a whole push cylinder and a accommodating plate, the accommodating plate is located at the end of the conveyor belt, a blocking portion opposite to the conveyor belt is arranged on the side of the accommodating plate relatively far away from the conveyor belt, the whole push cylinder is arranged on the accommodating plate and drives the whole plate to move in a direction perpendicular to the conveying direction of the conveyor belt.
[0016] By adopting the above technical solution, after the relay is processed, it enters the containing plate through the conveyor belt, and is pushed by the subsequent relays until it hits the blocking part. Then the push cylinder drives the push plate to push the row of relays opposite to the conveyor belt to the bottom of the containing groove, so that the conveyor belt can continue to push other relays in. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a structural schematic diagram of the screw feeding mechanism of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the relay moving mechanism of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the U-shaped track and related components of the utility model;
[0021] Figure 5 For this utility model Figure 2 A partial enlarged view of middle A;
[0022] Figure 6 For this utility model Figure 3 A partial enlarged view of B in the middle;
[0023] Figure 7 For this utility model Figure 4 A partial enlarged view of C in the middle.
[0024] In the figure: 1, relay moving mechanism; 11, conveyor belt; 12, push-pull member; 121, push-pull frame; 122, push-pull cylinder; 123, push-pull block; 13, U-shaped track; 131, left side of track; 132, track connecting part; 133, right side of track; 14, push member; 141, push cylinder; 142, linkage plate; 143, push block; 144, rotating block; 145, inclined surface; 15, Slide groove; 16, fixed cylinder; 17, fixed block; 18, side notch; 2, screw feeding mechanism; 21, vibration plate; 22, feeding track; 23, vertical track; 24, parallel track; 25, vertical cylinder; 26, parallel cylinder; 27, vertical push block; 28, parallel push block; 29, mounting part; 3, unloading mechanism; 31, whole push plate; 32, whole push cylinder; 33, receiving plate; 34, blocking part. DETAILED DESCRIPTION
[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] like Figure 1-7As shown, the utility model discloses an automatic screw-driving device for a relay, comprising a relay moving mechanism 1, a screw feeding mechanism 2 and a discharge mechanism 3. The relay moving mechanism 1 moves the relay to the screw feeding mechanism 2, the screw feeding mechanism 2 feeds the screws and assembles them on the relay, and the discharge mechanism 3 discharges the assembled relay from the relay moving mechanism 1. The screw feeding mechanism 2 comprises a vibration plate 21, a feeding track 22, a vertical track 23, a parallel track 24, a vertical cylinder 25, a parallel cylinder 26, a vertical push block 27, and a parallel push block 28. 8 and mounting parts 29, the vibration plate 21 is connected to the feeding track 22, the parallel track 24 is parallel to the feeding track 22, the vertical track 23 connects the parallel track 24 to the feeding track 22 and the vertical track 23 is perpendicular to the feeding track 22 and the parallel track 24, the vertical cylinder 25 drives the vertical push block 27 to move along the vertical track 23, the parallel cylinder 26 drives the parallel push block 28 to move along the parallel track 24, and the parallel track 24 has a first grasping position and a second grasping position, the first grasping position is located at the intersection with the vertical track 23, and the second grasping position is located at the intersection with the vertical track 23. At the other end of the parallel track 24 relative to the first grabbing position, the mounting member 29 grabs the screws at the first grabbing position and the second grabbing position and mounts them on the relay. A rotating mechanism may also be provided to screw the screws into the relay to complete the installation. The screws are already placed before the relay is placed in the relay moving mechanism 1. During processing, the relay is placed in the relay moving mechanism 1, and then the relay is moved to the screw feeding mechanism 2. At this time, the vibration plate 21 transfers the screws to the feeding track 22 until the screws move to the end of the feeding track 22 and enter the vertical track. 23, the vertical cylinder 25 drives the vertical push block 27 to push the screw to the second grasping position, and then the parallel cylinder 26 drives the parallel push block 28 to push the screw to the first grasping position, and the next screw enters the vertical track 23 and moves to the first grasping position through the vertical push block 27. At this time, there are screws in the first grasping position and the second grasping position. The mounting member 29 grabs the two screws and installs them at the corresponding relay. After installation, the installed relay is removed through the unloading mechanism 3. Through the above actions, multiple screws can be grabbed at the same time to improve work efficiency.
[0028] The relay moving mechanism 1 includes a conveyor belt 11, a push-pull member 12 and a U-shaped track 13. The U-shaped track 13 has a track left side portion 131 and a track right side portion 133 perpendicular to the conveyor belt 11. A track connecting portion 132 parallel to the conveyor belt 11 is provided between the track left side portion 131 and the track right side portion 133. The screw feeding mechanism 2 is arranged on one side of the track connecting portion 132. The push-pull member 12 is respectively arranged on the track left side portion 131 and the track right side portion 133 and pulls the relay into or pushes the relay out of the track connecting portion 132. The U-shaped track 13 is provided with a pushing member 14 for pushing the relay in one direction. When the relay is placed in the conveyor belt 11, the conveyor belt 11 moves the relay to a position relative to the left side portion 131 of the track, and then the push-pull member 12 pushes the relay into the left side portion 131 of the track and moves it to the track connecting portion 132, and then the push-pull member 14 pushes the relay to the screw feeding mechanism 2 to install the screws, and then moves it to the right side portion 133 of the track through the pushing member 14, and the push-pull member 12 pushes the relay back to the conveyor belt 11.
[0029] The pusher 14 includes a push cylinder 141, a linkage plate 142 and a push block 143. The track connection portion 132 is provided with a sliding groove 15 for the push block 143 to slide, and the sliding groove 15 is arranged along the track connection portion 132. The push cylinder 141 drives the linkage plate 142 to move along the track connection portion 132. The push block 143 is provided on the linkage plate 142. A rotating block 144 is hingedly provided on the push block 143. A return spring for driving the rotating block 144 to rotate upward is provided on the push block 143. The top of the rotating block 144 has an inclined surface 1 whose cross-sectional area gradually increases along the moving direction of the linkage plate 142. 45 and the oblique portion is located on the relative track of the relay located in the track connecting portion 132. When the relay located in the track connecting portion 132 needs to be pushed, the pushing cylinder 141 drives the linkage plate 142 to move along the sliding groove 15, and the linkage plate 142 drives the pushing block 143 to move, so that the oblique surface 145 of the pushing block 143 is against the relay, thereby pushing the relay to move. When the pushing block 143 moves in the opposite direction, due to the existence of the oblique surface 145, the rotating block 144 rotates, and the oblique surface 145 is no longer on the relative track of the relay movement, thereby achieving a unidirectional push on the relay.
[0030] It includes a fixed cylinder 16 and a fixed block 17. A side notch 18 is provided on the track connecting part 132 and the side notch 18 is opposite to the screw feeding mechanism 2. The fixed cylinder 16 drives the fixed block 17 to move along the side notch 18 and fix the relay on the track connecting part 132. When the relay is opposite to the screw feeding mechanism 2, the fixed cylinder 16 drives the fixed block 17 to fix the relay, which is convenient for the installation of the screws.
[0031] The push-pull member 12 includes a push-pull frame 121, a push-pull cylinder 122 and a push-pull block 123. The push cylinder 141 is set on the push-pull frame 121 and drives the push-pull block 123 to move along the left side 131 of the track or the right side 133 of the track. When the relay is at the left side 131 of the track relative to the conveyor belt 11, the push-pull frame 121 pulls the relay into the left side 131 of the track until it enters the track connection part 132. When the relay is at the track connection part 132 relative to the right side 133 of the track, the push-pull frame 121 pushes the relay into the right side 133 of the track until it enters the conveyor belt 11.
[0032] The unloading mechanism 3 includes a pushing plate 31, a pushing cylinder 32 and a receiving plate 33. The receiving plate 33 is located at the end of the conveyor belt 11. A blocking portion 34 opposite to the conveyor belt 11 is provided on the side of the receiving plate 33 relatively far away from the conveyor belt 11. The pushing cylinder 32 is provided on the receiving plate 33 and drives the entire plate to move in a direction perpendicular to the conveying direction of the conveyor belt 11. When the relay is processed, it passes through the conveyor belt 11 and enters the receiving plate 33. Under the push of subsequent relays, it contacts the blocking portion 34. Then the pushing cylinder 32 drives the pushing plate 31 to push the row of relays opposite to the conveyor belt 11 to the bottom of the receiving groove, so that the conveyor belt 11 can continue to push other relays in.
[0033] Working principle: During processing, after the relay is placed in the conveyor belt 11, the conveyor belt 11 moves the relay to a position relative to the left side portion 131 of the track, and then the push-pull member 12 pushes the relay into the left side portion 131 of the track and moves it to the track connecting portion 132, and then the push member 14 pushes the relay to the screw feeding mechanism 2. At this time, the vibration plate 21 conveys the screw to the feeding track 22 until the screw moves to the end of the feeding track 22 and enters the vertical track 23. The vertical cylinder 25 drives the vertical push block 27 to push the screw to the second grasping position, and then the parallel cylinder 26 drives the parallel push block 28 to push the screw to the first grasping position. , and the next screw enters the vertical track 23 and moves to the first grabbing position through the vertical push block 27. At this time, there are screws at the first grabbing position and the second grabbing position. The mounting member 29 grabs the two screws and installs them at the corresponding relays, and then moves to the right side 133 of the track through the pushing member 14. The push-pull member 12 pushes the relay back to the conveyor belt 11 and enters the accommodating plate 33. Under the push of subsequent relays, until it contacts the blocking part 34, the whole push cylinder 32 drives the whole push plate 31 to push the row of relays opposite to the conveyor belt 11 to the bottom of the accommodating groove, so that the conveyor belt 11 can continue to push other relays in.
Claims
1. A relay automatic screw driving device, comprising a relay moving mechanism (1), a screw feeding mechanism (2) and a discharge mechanism (3), wherein the relay moving mechanism (1) moves the relay to the screw feeding mechanism (2), the screw feeding mechanism (2) feeds the screws and assembles them onto the relay, and the discharge mechanism (3) discharges the assembled relay from the relay moving mechanism (1), characterized in that: The screw feeding mechanism (2) comprises a vibration plate (21), a feeding track (22), a vertical track (23), a parallel track (24), a vertical cylinder (25), a parallel cylinder (26), a vertical push block (27), a parallel push block (28) and a mounting member (29), wherein the vibration plate (21) is connected to the feeding track (22), the parallel track (24) is parallel to the feeding track (22), the vertical track (23) connects the parallel track (24) to the feeding track (22) and the vertical track (23) is perpendicular to the feeding track (22) and A parallel track (24), a vertical cylinder (25) drives a vertical push block (27) to move along the vertical track (23), a parallel cylinder (26) drives a parallel push block (28) to move along the parallel track (24), the parallel track (24) has a first grasping position and a second grasping position, the first grasping position is located at the intersection with the vertical track (23), the second grasping position is located at the other end of the parallel track (24) relative to the first grasping position, and the mounting member (29) grasps the screws located at the first grasping position and the second grasping position and mounts them on the relay.
2. The automatic screw-driving device for a relay according to claim 1, characterized in that: The relay moving mechanism (1) comprises a conveyor belt (11), a push-pull member (12) and a U-shaped track (13); the U-shaped track (13) comprises a left track portion (131) and a right track portion (133) perpendicular to the conveyor belt (11); a track connecting portion (132) parallel to the conveyor belt (11) is provided between the left track portion (131) and the right track portion (133); a screw feeding mechanism (2) is arranged on one side of the track connecting portion (132); the push-pull member (12) is respectively arranged on the left track portion (131) and the right track portion (133) and pulls the relay into or pushes the relay out of the track connecting portion (132); and a pushing member (14) for pushing the relay in one direction is provided on the U-shaped track (13).
3. The automatic screw-driving device for a relay according to claim 2, characterized in that: The pushing member (14) comprises a pushing cylinder (141), a linkage plate (142) and a pushing block (143); the track connection portion (132) is provided with a sliding groove (15) for the pushing block (143) to slide, and the sliding groove (15) is arranged along the track connection portion (132); the pushing cylinder (141) drives the linkage plate (142) to move along the track connection portion (132); the pushing block (143) is arranged on the linkage plate (142); a rotating block (144) is hingedly provided on the pushing block (143); a return spring for driving the rotating block (144) to rotate upward is provided on the pushing block (143); and the top of the rotating block (144) has an inclined surface (145) whose cross-sectional area gradually increases along the moving direction of the linkage plate (142).
4. The automatic screw-driving device for a relay according to claim 2, characterized in that: It comprises a fixed cylinder (16) and a fixed block (17); a side notch (18) is provided on the track connection portion (132), and the side notch (18) is opposite to the screw feeding mechanism (2); the fixed cylinder (16) drives the fixed block (17) to move along the side notch (18) and fix the relay on the track connection portion (132).
5. The automatic screw-driving device for a relay according to claim 2, characterized in that: The push-pull member (12) comprises a push-pull frame (121), a push-pull cylinder (122) and a push-pull block (123); the push cylinder (141) is arranged on the push-pull frame (121) and drives the push-pull block (123) to move along the left side (131) or the right side (133) of the track.
6. The automatic screw-driving device for a relay according to claim 1, characterized in that: The unloading mechanism (3) comprises a push plate (31), a push cylinder (32) and a receiving plate (33). The receiving plate (33) is located at the end of the conveyor belt (11). A blocking portion (34) opposite to the conveyor belt (11) is provided on the side of the receiving plate (33) relatively far from the conveyor belt (11). The push cylinder (32) is provided on the receiving plate (33) and drives the entire plate to move in a direction perpendicular to the conveying direction of the conveyor belt (11).