Gun type valve rod mold structure
By introducing a heating mechanism into the gun valve stem mold, the curing process of foam glue is accelerated by heat transfer, and the long-term and uneven curing problems caused by natural curing are solved, and the production efficiency and end cap quality are improved.
Patent Information
- Application Number
- CN202421398953.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
When producing foam end caps, existing gun valve stem molds usually use natural curing methods, resulting in a longer curing time, reducing production efficiency, and may lead to uneven curing, affecting the physical performance and quality of the end cap.
A gun-type valve stem mold structure is designed, including a heating mechanism, which heats water through manual valves, water tanks, water ducts and solenoid coils, and accelerates the curing process of foam glue through heat transfer.
The curing time of foam glue is significantly reduced through the heating mechanism, the production efficiency is improved, and the problem of uneven curing is avoided, thereby improving the physical performance and quality of the end cap, while improving the efficiency of the mold.
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Figure CN222768852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of end cap production, in particular to a gun-type valve stem mold structure. Background Art
[0002] End caps are common items. Their production materials depend on the purpose and type of the end caps. Common materials include composite materials, fiber materials, plastics, metals, foam rubber, etc. Foam rubber end caps can be manufactured using molds. The use of molds can achieve mass production of foam rubber end caps and ensure the consistency and precision of the products. The use of molds to produce foam rubber end caps requires the use of gun-type valve stem molds.
[0003] However, in the prior art, the existing gun-type valve stem molds for producing foam rubber end caps are generally allowed to cure naturally, and natural curing usually takes a long time, which may extend the production cycle, reduce production efficiency, and may cause uneven curing, thereby affecting the physical properties and quality of the end caps, reducing the use effect of the gun-type valve stem mold, and also reducing the use efficiency of the gun-type valve stem mold.
[0004] Therefore, we propose a gun-type valve stem mold structure to solve the technical problems raised in the background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the existing gun-type valve stem mold in the prior art generally produces foam rubber end caps by allowing them to cure naturally, and natural curing usually takes a long time, which prolongs the production cycle, reduces production efficiency, and causes uneven curing, thereby affecting the physical properties and quality of the end caps, reducing the use effect of the gun-type valve stem mold, and also reducing the use efficiency of the gun-type valve stem mold. A gun-type valve stem mold structure is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a gun-type valve stem mold structure, comprising a mold mechanism, one side of which is provided with a heating mechanism;
[0007] The heating mechanism includes four manual valves, a water tank and water holes. The four manual valves are divided into two groups. A three-way hose is installed between the water inlet ends of one group of manual valves and between the water outlet ends of the other group of manual valves. A first hose is installed at the water inlet end of one of the three-way hoses and the water outlet end of the other three-way hose. An iron pipe is installed at the water inlet end of one of the first hoses, an electromagnetic coil is movably sleeved on the outer wall of the iron pipe, a heat-resistant bracket is installed on the outer wall of the iron pipe, a second hose is installed at the water inlet end and the water outlet end of the water tank, and a water pump is installed on the top of the water tank.
[0008] Preferably, the electromagnetic coil is located between two sides of the inner wall of the heat-resistant bracket, and both ends of the electromagnetic coil are fixedly passed through the front surface of the inner wall of the heat-resistant bracket.
[0009] Preferably, the water outlet end of one of the second hoses is installed with the water inlet end of the iron pipe, and the water inlet end of the other second hose is installed with the water outlet end of the water pump.
[0010] Preferably, the water outlet end of another of the first hoses is installed with the water inlet end of the water pump, and the water inlet ends of another group of manual valves are installed with the water outlet ends of the two water holes, respectively, and the water outlet ends of one group of manual valves are installed with the water inlet ends of the two water holes, respectively.
[0011] Preferably, the mold mechanism comprises an upper mold, a lower mold is arranged on the lower side of the upper mold, and a mounting groove is opened on the top of the upper mold.
[0012] Preferably, a sealing cover is installed at the notch of the installation groove by means of hand-tightened bolts, a circular ring block is installed at the top feed port of the sealing cover, and a gun-type valve stem is movably penetrated through the outer wall of the circular ring block.
[0013] Preferably, one end of the gun-type valve stem is threadedly connected to the inner wall of the circular ring block, and the two water holes are respectively opened on one side of the upper mold and one side of the lower mold.
[0014] Compared with the prior art, the advantages and positive effects of the utility model are:
[0015] 1. In the utility model, by setting a heating mechanism, the curing time of the foam glue can be reduced, its production efficiency can be improved, and uneven curing due to temperature reasons can be avoided, which will reduce the physical properties and quality of the end cap after production. The use effect of the gun-type valve stem mold is improved, and the use efficiency of the gun-type valve stem mold is also improved. Through the cooperation of the iron pipe, the external controller and the electromagnetic coil, the water passing through the inside of the iron pipe can be heated. Through the cooperation of one of the three-way hoses and one of the sets of manual valves, the water transported by the corresponding first hose can be diverted and transported to the inside of the two water holes. Through the cooperation of the water pump and the other second hose, the water transported in the other first hose can be transported back to the water tank.
[0016] 2. In the utility model, by setting up a mold mechanism, foam rubber end caps can be produced. By cooperating with the upper mold and the lower mold, foam rubber end caps can be produced. By cooperating with the circular ring block and the gun-type valve stem, the speed of foam rubber injection between the upper mold and the lower mold and whether the foam rubber can be injected between the upper mold and the lower mold can be controlled. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1A three-dimensional diagram of a gun-type valve stem mold structure is proposed for the utility model;
[0018] Figure 2 A three-dimensional diagram of a manual valve with a gun-type valve stem mold structure is proposed for the utility model;
[0019] Figure 3 The utility model provides a three-dimensional structural diagram of a heat-resistant bracket, an iron pipe and an electromagnetic coil of a gun-type valve stem mold structure;
[0020] Figure 4 The utility model provides a sectional stereoscopic diagram of a lower mold and a water hole of a gun-type valve stem mold structure;
[0021] Figure 5 The utility model provides a three-dimensional structural diagram of an upper mold and a mounting groove of a gun-type valve stem mold structure;
[0022] Figure 6 The utility model provides a partial cross-sectional stereoscopic diagram of a gun-type valve stem mold structure.
[0023] Legend: 1. Mould mechanism; 101. Upper mould; 102. Lower mould; 103. Mounting groove; 104. Sealing cover; 105. Ring block; 106. Gun-type valve stem; 2. Heating mechanism; 201. Manual valve; 202. Three-way hose; 203. First hose; 204. Heat-resistant bracket; 205. Iron pipe; 206. Solenoid coil; 207. Water tank; 208. Water pump; 209. Water hole; 210. Second hose. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0026] Embodiment 1, as Figure 1-4 As shown, the utility model provides a gun-type valve stem mold structure, including a mold mechanism 1, and a heating mechanism 2 is arranged on one side of the mold mechanism 1;
[0027] The heating mechanism 2 includes four manual valves 201, a water tank 207 and a water hole 209. The four manual valves 201 are divided into two groups. A three-way hose 202 is installed between the water inlet ends of one group of manual valves 201 and between the water outlet ends of the other group of manual valves 201. A first hose 203 is installed at the water inlet end of one of the three-way hoses 202 and the water outlet end of the other three-way hose 202. An iron pipe 205 is installed at the water inlet end of one of the first hoses 203. An electromagnetic coil 206 is movably sleeved on the outer wall of the iron pipe 205. A heat-resistant bracket 204 is installed on the outer wall of the iron pipe 205. A second hose 210 is installed at the water inlet end and the water outlet end of the water tank 207. A water pump 208 is installed on the top of the water tank 207, and the electromagnetic coil 206 is located between the two sides of the inner wall of the heat-resistant bracket 204, and both ends of the electromagnetic coil 206 are fixed through the front surface of the inner wall of the heat-resistant bracket 204, the water outlet end of one second hose 210 is installed with the water inlet end of the iron pipe 205, the water inlet end of another second hose 210 is installed with the water outlet end of the water pump 208, the water outlet end of another first hose 203 is installed with the water inlet end of the water pump 208, and the water inlet end of another group of manual valves 201 is respectively installed with the water outlet ends of the two water holes 209, and the water outlet ends of one group of manual valves 201 are respectively installed with the water inlet ends of the two water holes 209.
[0028] The effect achieved by the entire embodiment 1 is that when it is necessary to accelerate the curing time of the foam glue, the water pump 208 and the electromagnetic coil 206 are first connected to the external controller (PLC controller), and then the controller is connected to the power supply, and then the four manual valves 201 are manually unscrewed, and then the water pump 208 and the electromagnetic coil 206 are started at the same time by the external controller. When the water pump 208 is started, the water pump 208 started at this time will directly allow the water inlet end of one of the second hoses 210 to obtain suction under the effect of the connection relationship between the various components of the heating mechanism 2. At this time, the water inlet end of one of the second hoses 210 that obtains suction will extract the water inside the water tank 207, and then the second hose 210 will transport the extracted water into the inside of the iron pipe 205. When the water reaches the inside of the iron pipe 205, the electromagnetic coil 206 that is started at this time will directly heat the water passing through the inside of the iron pipe 205, and then the heated water will be transported to the inside of the first hose 203 connected thereto, and then transported to the inside of the corresponding three-way hose 202. When the hot water reaches the three-way hose 2 02, at this time, under the action of the three-way hose 202, the water entering the three-way hose 202 is directly diverted and transported to the inside of the two manual valves 201 connected thereto, and then transported to the inside of the two water holes 209 connected thereto. When hot water is transported to the inside of the two water holes 209, the hot water flowing in the two water holes 209 will directly transfer heat to the upper mold 101 and the lower mold 102, that is, the heat of the heat transfer is used to accelerate the curing speed of the foam glue, thereby reducing the curing time of the foam glue. Then, the water after heat transfer will be directly transported to the inside of the other two manual valves 201, and then collected into the inside of the three-way hose 202 connected thereto, and then directly transported to the inside of the first hose 203 connected thereto, and then through the cooperation of the water pump 208 and the corresponding second hose 210, the water transported by the first hose 203 can be transported back to the inside of the water tank 207, that is, the water circulation heating operation is achieved, and this reciprocating process can accelerate the production time of the gun-type valve stem mold to produce the foam glue end cap and improve the production efficiency.
[0029] Embodiment 2, as Figure 1 and Figure 4-6 As shown, the mold mechanism 1 includes an upper mold 101, a lower mold 102 is arranged on the lower side of the upper mold 101, a mounting groove 103 is opened on the top of the upper mold 101, a sealing cover 104 is installed at the notch of the mounting groove 103 by a hand-tightening bolt, a circular ring block 105 is installed at the top feed port of the sealing cover 104, a gun-type valve stem 106 is movably penetrated through the outer wall of the circular ring block 105, one end of the gun-type valve stem 106 is threadedly connected to the inner wall of the circular ring block 105, and two water holes 209 are respectively opened on one side of the upper mold 101 and one side of the lower mold 102.
[0030] The effect achieved by the entire embodiment 2 is that when it is necessary to use a gun-type valve stem mold to produce a foam rubber end cap, the upper mold 101 and the lower mold 102 are firstly installed together and placed on a workbench, and then the sealing cover 104 is installed at the notch of the installation groove 103 by means of hand-tightening bolts, and then the top feed end of the circular ring block 105 is connected to the outlet end of the delivery pipe of the foam rubber delivery device, and then the gun-type valve stem 106 is rotated to adjust the speed of the foam rubber passing through the inside of the circular ring block 105, and then the foam rubber is directly injected into the inside of the circular ring block 105. Into the foam glue, and then the foam glue entering the inside of the circular ring block 105 will directly enter the inside of the installation groove 103, and finally be divided and injected into the mold space composed of the upper mold 101 and the lower mold 102. When the foam glue inside this space is filled, directly rotate the gun-type valve stem 106 to stop the injection of the foam glue, and then wait for the foam glue between the inside of the upper mold 101 and the lower mold 102 to complete solidification, then the upper mold 101 and the lower mold 102 can be disassembled to obtain the foam glue end cap, and then continue to produce the foam glue end cap according to the above-mentioned operating steps.
[0031] Working principle: When it is necessary to use a gun-type valve stem mold to produce foam rubber end caps, the upper mold 101 and the lower mold 102 are first installed together and placed on the workbench, and then the water pump 208 and the electromagnetic coil 206 are connected to the external controller (PLC controller), and then the controller is connected to the power supply, and then the four manual valves 201 are manually unscrewed, and then the water tank 207 and the heat-resistant bracket 204 are placed on the workbench together, and the heat-resistant bracket 204 is fixed with screws, and then the water pump 208 and the electromagnetic coil 206 are started at the same time by the external controller. When the water pump 208 is started, the water pump 208 started at this time will directly allow one of the second hoses 210 to flow under the action of the connection relationship between the components of the heating mechanism 2. The water inlet end obtains suction, and the water inlet end of one of the second hoses 210 that obtains suction will pump out the water inside the water tank 207, and then the second hose 210 will transport the pumped water into the inside of the iron pipe 205. When the water reaches the inside of the iron pipe 205, the electromagnetic coil 206 that is activated at this time will directly heat the water passing through the inside of the iron pipe 205, and then the heated water will be transported to the inside of the first hose 203 connected thereto, and then transported to the inside of the corresponding three-way hose 202. When the hot water reaches the inside of the three-way hose 202, under the action of the three-way hose 202, the water entering the three-way hose 202 is directly diverted and transported to the inside of the two manual valves 201 connected thereto, and then transported to the two connected thereto. The hot water is then directly transported to the inside of the other two manual valves 201, and then collected into the inside of the three-way hose 202 connected thereto, and then directly transported to the inside of the first hose 203 connected thereto, and then through the cooperation of the water pump 208 and the corresponding second hose 210, the water transported by the first hose 203 can be transported back to the inside of the water tank 207, that is, the water circulation heating operation is achieved. When the upper mold 101 and the lower mold 102 are heated to a suitable temperature, the sealing cover 104 is installed at the notch of the mounting groove 103 by hand-tightening bolts, and then the top feeding end of the circular ring block 105 is connected to the outlet end of the delivery pipe of the foaming glue delivery equipment, and then the gun-type valve stem 106 is rotated to adjust the The speed of the foam glue passing through the inside of the circular block 105 is controlled, and then the foam glue is directly injected into the inside of the circular block 105. Then, the foam glue entering the inside of the circular block 105 will directly enter the inside of the mounting groove 103, and then be divided and injected into the mold space composed of the upper mold 101 and the lower mold 102. When the foam glue in this space is full, the gun-type valve stem 106 is directly rotated to stop the injection of the foam glue. At this time, the foam glue between the upper mold 101 and the lower mold 102 will accelerate the curing speed of the foam glue through the heat transferred by the hot water flowing in the two water holes 209, thereby reducing the curing time of the foam glue and improving the production efficiency. Then, the foam glue between the inside of the upper mold 101 and the lower mold 102 is completed.The upper mold 101 and the lower mold 102 can be disassembled to obtain the foam rubber end cap, and then the foam rubber end cap can be produced according to the above operation steps;
[0032] The water outlet of the water tank 207 is located near the bottom of the outer wall of the water tank 207, and the water inlet of the water tank 207 is located near the top of the outer wall of the water tank 207. The three-way hose 202 is made of heat-resistant rubber material and can be bent and deformed. The size used is selected according to actual conditions.
[0033] The wiring diagram of the water pump 208 and the electromagnetic coil 206 in the present invention is common knowledge in the art, and its working principle is a known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the water pump 208 and the electromagnetic coil 206 are not explained in detail.
[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A gun-type valve stem mold structure, characterized in that: It comprises a mold mechanism (1), wherein a heating mechanism (2) is provided on one side of the mold mechanism (1); The heating mechanism (2) comprises four manual valves (201), a water tank (207) and a water hole (209). The four manual valves (201) are divided into two groups. A three-way hose (202) is installed between the water inlet ends of one group of manual valves (201) and between the water outlet ends of another group of manual valves (201). A first hose (203) is installed at the water inlet end of one of the three-way hoses (202) and the water outlet end of another three-way hose (202). An iron pipe (205) is installed at the water inlet end of one of the first hoses (203). An electromagnetic coil (206) is movably sleeved on the outer wall of the iron pipe (205). A heat-resistant bracket (204) is installed on the outer wall of the iron pipe (205). A second hose (210) is installed at the water inlet end and the water outlet end of the water tank (207). A water pump (208) is installed on the top of the water tank (207).
2. The gun-type valve stem mold structure according to claim 1, characterized in that: The electromagnetic coil (206) is located between two sides of the inner wall of the heat-resistant bracket (204), and both ends of the electromagnetic coil (206) are fixedly passed through the inner wall front surface of the heat-resistant bracket (204).
3. The gun-type valve stem mold structure according to claim 1, characterized in that: The water outlet end of one of the second hoses (210) is installed with the water inlet end of the iron pipe (205), and the water inlet end of the other second hose (210) is installed with the water outlet end of the water pump (208).
4. The gun-type valve stem mold structure according to claim 1, characterized in that: The water outlet end of another of the first hoses (203) is installed with the water inlet end of the water pump (208), and the water inlet end of another group of the manual valves (201) is installed with the water outlet ends of the two water holes (209), respectively. The water outlet end of one group of the manual valves (201) is installed with the water inlet ends of the two water holes (209), respectively.
5. The gun-type valve stem mold structure according to claim 1, characterized in that: The mold mechanism (1) comprises an upper mold (101), a lower mold (102) is arranged on the lower side of the upper mold (101), and a mounting groove (103) is provided on the top of the upper mold (101).
6. The gun-type valve stem mold structure according to claim 5, characterized in that: A sealing cover (104) is installed at the notch of the installation groove (103) by means of hand-tightened bolts, a circular ring block (105) is installed at the top feed port of the sealing cover (104), and a gun-type valve stem (106) is movably penetrated through the outer wall of the circular ring block (105).
7. The gun-type valve stem mold structure according to claim 6, characterized in that: One end of the gun-type valve stem (106) is threadedly connected to the inner wall of the annular block (105), and the two water holes (209) are respectively opened on one side of the upper mold (101) and one side of the lower mold (102).