Stripping and transplanting mechanism for stator and rotor automation line
By designing a de-filling transplanting mechanism for automatic stator wires including a de-filling plate, a hoisting motor and a clamping mechanism, the problem of low efficiency of traditional transplanting mechanisms is solved, efficient de-filling and transplanting of products is achieved, and the efficiency of automatic production lines is improved.
Patent Information
- Application Number
- CN202421541885.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-02
AI Technical Summary
Traditional product transplanting mechanisms are relatively low in efficiency and are difficult to meet the actual production needs of the stator automatic production line.
A de-filling transplanting mechanism for automatic stator wire is designed, including tool discs, de-filling plates, de-filling rods, hoisting motors and clamping mechanisms. The screw rod is driven to rotate through the hoist motor, the lifting of the pallet is realized, and the de-filling plate is promoted to rise, and the automatic de-filling of the product is realized; at the same time, the clamping mechanism performs linear and lifting movements through the moving mechanism and the lifting mechanism to achieve efficient transplantation of the product.
It realizes efficient de-filtering and transplanting of products, improves the efficiency of automatic production lines, and ensures accurate and stable movement of products.
Smart Images
Figure CN222770202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator and rotor production equipment, in particular to a material stripping and transplanting mechanism for a stator and rotor automatic line. Background Art
[0002] The stator and rotor of a motor are two basic components of the motor. Together, they complete the function of converting the motor's electrical energy into mechanical energy. The stator generates a rotating magnetic field, while the rotor rotates under the action of electromagnetic torque, thereby driving the mechanical load and playing a vital role in the operation of the motor.
[0003] The stator is the stationary part of the motor, it is fixed and plays the role of generating a magnetic field; the rotor is the rotating part of the motor, it is located in the center of the stator and forms relative motion with the stator. The stator core and the rotor core are usually made of stacked silicon steel sheets. During the processing and production process, they must go through stacking, pre-pressing, height measurement, pressurization, welding, testing, cleaning and other processes. The product must be moved between these processes, especially between welding and testing processes. The product on the welding tooling must be transferred to the testing equipment, but the traditional product transfer mechanism has low efficiency and it is difficult to meet the actual production needs of the stator and rotor automatic production line.
[0004] Therefore, there is an urgent need for a material stripping and transplanting mechanism for a stator-rotor automatic line with high product transplanting efficiency. Summary of the invention
[0005] The utility model aims to overcome the above-mentioned shortcomings and provide a material stripping and transplanting mechanism for a stator-rotor automatic line with high product transplanting efficiency.
[0006] The purpose of the utility model is achieved in this way:
[0007] A stripping and transplanting mechanism for a stator and rotor automatic line comprises a tooling disc, four uniformly distributed product tools are installed on the tooling disc, a stripping plate is sleeved and installed on the product tooling, a stripping rod is fixedly installed at the bottom of the stripping plate, a stripping mechanism for lifting the stripping plate is fixedly arranged at the bottom of one end of the tooling disc, the stripping mechanism comprises a base, a column for supporting a top plate is fixedly installed on the inner side of the base, the top plate is fixedly installed on the top of the column, a screw rod is installed in the middle position of the top plate, the top of the top plate is movably connected to the bearing seat, and the screw rod is fixed on the bottom of the screw rod. A support plate is installed, and the support plate is movably connected to the screw through a screw nut. A push rod is fixedly installed on the top of the support plate, and the push rod is movably connected to the top plate through a sliding sleeve. A lifting motor is fixedly installed on the inner side of one end of the base, and the output end of the bottom of the lifting motor drives the screw to rotate through a synchronous pulley and a synchronous belt. A transplanting mechanism is fixedly set on one side of the tooling disc, and the transplanting mechanism includes a moving mechanism, a lifting mechanism and a clamping mechanism. The moving mechanism drives the clamping mechanism to move in a straight line, and the lifting mechanism drives the clamping mechanism to move up and down.
[0008] Preferably, the moving mechanism includes a bracket, a fixed plate is fixedly mounted on the side wall at the top of the bracket, a slide rail and a rack are fixedly arranged on the fixed plate, a slide seat is slidably mounted on the slide rail, a drive motor is fixedly mounted on the outer wall on one side of the slide seat, and the drive motor is meshed with the rack through a gear fixedly mounted on the output end.
[0009] Preferably, the lifting mechanism includes a linear module and a slide rail fixedly mounted on the outer wall of the slide, a support is fixedly mounted on the slide block of the linear module, both sides of the support are slidably connected to the slide rail, a support frame for supporting the clamping mechanism is fixedly mounted on the outer wall of the support, and the clamping mechanism is fixedly mounted on the bottom of the support frame.
[0010] Preferably, the clamping mechanism includes a clamping seat fixedly mounted on the bottom of the bracket, two symmetrically distributed clamping cylinders are fixedly arranged on the bottom of the clamping seat, a clamping plate is fixedly mounted on the output end of the clamping cylinder, a clamping claw is movably mounted on the inner side of the bottom of the clamping plate, a rotating motor is fixedly mounted on one side of the clamping claw, and the rotating motor drives the clamping claw to rotate via a gear fixedly mounted on the output end.
[0011] Preferably, a plurality of stripping rods are evenly distributed at the bottom of the stripping plate, and the push rods are arranged directly below the stripping rods, which are opposite to the stripping rods and have the same number as the push rods, and the tooling disc is provided with round holes for the push rods to pass through.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model discloses a stripping and transplanting mechanism for a stator-rotor automatic line. The stripping mechanism is arranged below the product tooling. The lifting motor in the stripping mechanism drives the screw to rotate through a synchronous pulley and a synchronous belt, thereby realizing the lifting and lowering of the support plate. A push rod with an equal number of push rods and a position opposite to the stripping rod is arranged directly below the stripping rod. The push rods push the stripping plate to rise during the rising process, thereby separating the product from the product tooling, realizing automatic stripping, and facilitating the clamping of the clamping mechanism and the transplanting of the product.
[0014] 2. The utility model is a stripping and transplanting mechanism for a stator-rotor automatic line. By installing a clamping mechanism on a moving mechanism and a linear module, the clamping mechanism is driven to rise and fall and move linearly. The product is transplanted through coordination, and the degree of automation is high. A servo structure is used to ensure position accuracy and long-term stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a three-dimensional structural schematic diagram of a material stripping and transplanting mechanism for a stator and rotor automatic line.
[0016] Figure 2 for Figure 1 Enlarged structural diagram at A in the middle.
[0017] Figure 3 The utility model is a structural schematic diagram of a material stripping mechanism of a material stripping and transplanting mechanism for a stator-rotor automatic line.
[0018] Figure 4 The utility model is a schematic diagram of the overall structure of a transplanting mechanism of a material stripping and transplanting mechanism for a stator and rotor automatic line.
[0019] Figure 5 The utility model is a schematic diagram of the structure of a transplanting mechanism of a material stripping and transplanting mechanism for a stator-rotor automatic line.
[0020] Among them: tooling disc 1, product tooling 2, stripping plate 3, stripping rod 4, stripping mechanism 5, base 5.1, column 5.2, top plate 5.3, screw 5.4, support plate 5.5, screw nut 5.6, push rod 5.7, lifting motor 5.8, transplanting mechanism 6, moving mechanism 6.1, bracket 6.1.1, fixed plate 6.1.2, slide rail 6.1.3, rack 6.1.4, slide seat 6.1.5, drive motor 6.1.6, lifting mechanism 6.2, linear module 6.2.1, support 6.2.2, support frame 6.2.3, clamping mechanism 6.3, clamping seat 6.3.1, clamping cylinder 6.3.2, clamping plate 6.3.3, clamping claw 6.3.4, rotating motor 6.3.5. DETAILED DESCRIPTION
[0021] See also Figures 1 to 5The utility model relates to a stripping and transplanting mechanism for a stator and rotor automatic line, comprising a tooling disc 1, on which four evenly distributed product tools 2 are installed, a stripping plate 3 is sleeved and installed on the product tooling 2, a stripping rod 4 is fixedly installed at the bottom of the stripping plate 3, a stripping mechanism 5 for lifting the stripping plate 3 is fixedly arranged at the bottom of one end of the tooling disc 1, and the stripping mechanism 5 comprises a base 5.1, on the inner side of the base 5.1, a column 5.2 for supporting a top plate 5.3 is fixedly installed, the top plate 5.3 is fixedly installed at the top of the column 5.2, and a stripping rod 4 is fixedly installed at the middle position of the top plate 5.3. The top of the screw rod 5.4 and the top plate 5.3 are movably connected to the bearing seat, a support plate 5.5 is installed on the screw rod 5.4, and the support plate 5.5 is movably connected to the screw rod 5.4 through a screw nut 5.6. A top rod 5.7 is fixedly installed on the top of the support plate 5.5, and the top rod 5.7 is movably connected to the top plate 5.3 through a sliding sleeve. A lifting motor 5.8 is fixedly installed on the inner side of one end of the base 5.1, and the output end at the bottom of the lifting motor 5.8 drives the screw rod 5.4 to rotate through a synchronous pulley and a synchronous belt, thereby realizing the lifting and lowering of the support plate 5.5, and the product is removed by the lifting and lowering of the top rod 5.7.
[0022] There are multiple stripping rods 4 evenly distributed at the bottom of the stripping plate 3, and a plurality of push rods 5.7 are arranged directly below the stripping rods 4, which are located opposite to the stripping rods 4 and are equal in number. A circular hole for the push rods 5.7 to pass through is opened on the tooling disc 1. The push rods 5.7 push the stripping plate 4 up during the rising process, thereby separating the product from the product tooling 2, realizing automatic stripping, and facilitating the clamping of the clamping mechanism 6.3 and the transplanting of the product.
[0023] A transplanting mechanism 6 is fixedly arranged on one side of the tooling disc 1. The transplanting mechanism 6 includes a moving mechanism 6.1, a lifting mechanism 6.2 and a clamping mechanism 6.3. The moving mechanism 6.1 drives the clamping mechanism 6.3 to move linearly. The moving mechanism 6.1 includes a bracket 6.1.1. A fixed plate 6.1.2 is fixedly installed on the side wall at the top of the bracket 6.1.1. A slide rail 6.1.3 and a rack 6.1.4 are fixedly arranged on the fixed plate 6.1.2. A slide seat 6.1.5 is slidably installed on the slide rail 6.1.3. A driving motor 6.1.6 is fixedly installed on the outer wall of one side of the slide seat 6.1.5. The driving motor 6.1.6 is meshed with the rack 6.1.4 through the gear fixedly installed at the output end. The driving motor 6.1.6 drives the slide seat 6.1.5 to slide linearly through the gear and the rack 6.1.4 to move the product to the specified position.
[0024] The lifting mechanism 6.2 drives the clamping mechanism 6.3 to move up and down. The lifting mechanism 6.2 includes a linear module 6.2.1 and a slide rail 6.1.3 fixedly installed on the outer wall of the slide 6.1.5. A support 6.2.2 is fixedly installed on the slider of the linear module 6.2.1. Both sides of the support 6.2.2 are slidably connected to the slide rail 6.1.3. A support frame 6.2.3 that supports the clamping mechanism 6.3 is fixedly installed on the outer wall of the support 6.2.2. The clamping mechanism 6.3 is fixedly installed at the bottom of the support frame 6.2.3. The linear module 6.2.1 in the lifting mechanism 6.2 drives the clamping mechanism 6.3 to move up and down.
[0025] The clamping mechanism 6.3 comprises a clamping seat 6.3.1 fixedly mounted on the bottom of the bracket 6.2.4, two symmetrically distributed clamping cylinders 6.3.2 are fixedly arranged on the bottom of the clamping seat 6.3.1, a clamping plate 6.3.3 is fixedly mounted on the output end of the clamping cylinder 6.3.2, a clamping claw 6.3.4 is movably mounted on the inner side of the bottom of the clamping plate 6.3.3, a rotating motor 6.3.5 is fixedly mounted on one side of the clamping claw 6.3.4, the rotating motor 6.3.5 drives the clamping claw 6.3.4 to rotate through a gear fixedly mounted on the output end, and the rotating motor 6.3.5 realizes the rotation of the product by driving the clamping claw 6.3.4 to rotate.
[0026] The utility model discloses a material stripping and transplanting mechanism for a stator-rotor automatic line. The working principle is as follows: when a product tooling 2 with a product is rotated to the top of a material stripping mechanism 5 along with a tooling disc 1, a lifting motor 5.8 drives a screw rod 5.4 to rotate through a synchronous pulley and a synchronous belt, and the screw rod 5.4 drives a support plate 5.5 on a screw nut 5.6 to move up and down through rotation, thereby realizing the lifting and lowering of the support plate 5.5, so that a push rod 5.7 on the support plate 5.5 rises and lifts a material stripping plate 3, so that the product on the product tooling 2 is separated, thereby realizing automatic material stripping, a clamping cylinder 6.3.2 in a clamping mechanism 6.3 causes a clamping claw 6.3.4 to merge and clamp the product, a driving motor 6.1.6 drives a slide seat 6.1.5 to move horizontally through a gear, and the product is moved to a specified position, a linear module 6.2.1 drives a clamping mechanism 6.3 to descend, and a clamping claw 6.3.4 is released, so that the product is placed at a next processing position.
[0027] In addition: It should be noted that the above specific implementation is only an optimization scheme of this patent. Any changes or improvements made by technicians in this field based on the above concept are within the scope of protection of this patent.
Claims
1. A material removal and transplanting mechanism for a stator and rotor automatic line, characterized in that: The invention comprises a tooling disc (1), on which four evenly distributed product tools (2) are mounted, a stripping plate (3) is sleeved and mounted on the product tools (2), a stripping rod (4) is fixedly mounted on the bottom of the stripping plate (3), a stripping mechanism (5) for lifting the stripping plate (3) is fixedly arranged at the bottom of one end of the tooling disc (1), the stripping mechanism (5) comprising a base (5.1), a column (5.2) for supporting a top plate (5.3) is fixedly mounted on the inner side of the base (5.1), the top plate (5.3) is fixedly mounted on the top of the column (5.2), a screw rod (5.4) is mounted in the middle of the top plate (5.3), the top of the top plate (5.3) is movably connected to a bearing seat, a support plate (5.5) is mounted on the screw rod (5.4), and the support plate (5.5) is fixedly mounted on the bottom of the screw rod (5.4). 5) is movably connected to the screw (5.4) through a screw nut (5.6); a top rod (5.7) is fixedly installed on the top of the support plate (5.5); the top rod (5.7) is movably connected to the top plate (5.3) through a sliding sleeve; a lifting motor (5.8) is fixedly installed on the inner side of one end of the base (5.1); the output end at the bottom of the lifting motor (5.8) drives the screw (5.4) to rotate through a synchronous pulley and a synchronous belt; a transplanting mechanism (6) is fixedly arranged on one side of the tooling disc (1); the transplanting mechanism (6) comprises a moving mechanism (6.1), a lifting mechanism (6.2) and a clamping mechanism (6.3); the moving mechanism (6.1) drives the clamping mechanism (6.3) to move linearly; and the lifting mechanism (6.2) drives the clamping mechanism (6.3) to move up and down.
2. The stripping and transplanting mechanism for a stator and rotor automatic line according to claim 1, characterized in that: The moving mechanism (6.1) comprises a bracket (6.1.1), a fixed plate (6.1.2) is fixedly mounted on the side wall at the top of the bracket (6.1.1), a slide rail (6.1.3) and a rack (6.1.4) are fixedly arranged on the fixed plate (6.1.2), a slide seat (6.1.5) is slidably mounted on the slide rail (6.1.3), a driving motor (6.1.6) is fixedly mounted on the outer wall of one side of the slide seat (6.1.5), and the driving motor (6.1.6) is meshed with the rack (6.1.4) via a gear fixedly mounted on the output end.
3. The stripping and transplanting mechanism for a stator and rotor automatic line according to claim 2, characterized in that: The lifting mechanism (6.2) comprises a linear module (6.2.1) and a slide rail (6.1.3) fixedly mounted on the outer wall of the slide seat (6.1.5), and a support (6.2.1) is fixedly mounted on the slide seat of the linear module (6.2.1). 6.2.2), the two sides of the support (6.2.2) are slidably connected to the slide rail (6.1.3), a support frame (6.2.3) supporting the clamping mechanism (6.3) is fixedly installed on the outer wall of the support (6.2.2), and the clamping mechanism (6.3) is fixedly installed at the bottom of the support frame (6.2.3).
4. The stripping and transplanting mechanism for a stator and rotor automatic line according to claim 3 is characterized by: The clamping mechanism (6.3) comprises a clamping seat (6.3.1) fixedly mounted on the bottom of the bracket (6.2.4); two symmetrically distributed clamping cylinders (6.3.2) are fixedly arranged on the bottom of the clamping seat (6.3.1); a clamping plate (6.3.3) is fixedly mounted on the output end of the clamping cylinder (6.3.2); a clamping claw (6.3.4) is movably mounted on the inner side of the bottom of the clamping plate (6.3.3); a rotating motor (6.3.5) is fixedly mounted on one side of the clamping claw (6.3.4); and the rotating motor (6.3.5) drives the clamping claw (6.3.4) to rotate via a gear fixedly mounted on the output end.
5. The stripping and transplanting mechanism for a stator and rotor automatic line according to claim 3 is characterized by: A plurality of stripping rods (4) are evenly distributed at the bottom of the stripping plate (3), and an equal number of push rods (5.7) are arranged directly below the stripping rods (4) and are located opposite to the stripping rods (4). The tooling disc (1) is provided with round holes for the push rods (5.7) to pass through.