Printing ink mixing tank
By designing an ink mixing filling, the vacuum pump and detection chamber are used to achieve accurate mixing of ink and diluent and automatic concentration adjustment, the problem of ink concentration or viscosity in the prior art is solved, and the accuracy and effect of ink use are improved.
Patent Information
- Application Number
- CN202421381470.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the existing ink mixing technology, the calculation of the ratio of ink and diluent depends on the theoretical value, and the ink concentration or viscosity is inaccurate due to different batches, temperatures and manufacturers, and the use effect is poor.
A kind of ink mixing filling is designed, including a tank body, a tank cover, a vacuum tube, an adder tube, a detection chamber, a sealing cover, an ink pipe and an intake tube. The negative pressure is formed by a vacuum pump, and the ink and diluent enter the tank in proportion. After mixing, the concentration or viscosity of the ink is calculated by the detection chamber, and automatically adjust to the appropriate concentration by adjusting the addition of the ink or diluent.
It realizes accurate mixing of ink and diluent and automatic concentration adjustment, improves the accuracy and effect of ink use, and reduces the need for artificial fine-tuning.
Smart Images

Figure CN222778022U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ink mixing and relates to an ink mixing tank. Background Art
[0002] Ink is one of the indispensable core materials in the printing industry. The ink is sprayed or applied to the corresponding carrier in a specific form through printing equipment, such as gravure printing machines, inkjet printers, etc. Since the ink raw materials usually have a large viscosity or concentration, they usually need to be mixed with diluents and diluted before use.
[0003] At present, the market usually needs to calculate the corresponding ratio of diluent and ink, inject them into the mixing tank one by one or at the same time, and then stir and mix them to obtain the ink of the required concentration or viscosity. However, in practice, it is found that since the ratio of diluent and ink is theoretically calculated, and there are usually certain differences between the ink and diluent themselves, such as different batches, different temperatures, and products provided by different manufacturers (even if they all meet the national standards, there are still certain differences), so the ink concentration will still be too high or too low, and it needs to be fine-tuned manually, and the use effect is poor. Utility Model Content
[0004] The utility model aims to provide an ink mixing tank, aiming to solve the problem of poor use effect.
[0005] In order to solve the above technical problems, the utility model provides an ink mixing tank, comprising:
[0006] A tank body and a tank cover located on the top of the tank body and used for sealing the tank body, wherein the tank cover is provided with a vacuum tube, and the vacuum tube is communicated with the tank body;
[0007] a first feeding pipe and a second feeding pipe, wherein the first feeding pipe and the second feeding pipe are both connected to the tank cover and are used to feed ink and diluent into the tank body, respectively;
[0008] A detection cavity, wherein a receiving cavity is provided in the middle of the detection cavity, the bottom of the receiving cavity is in a trumpet shape with a larger top and a smaller bottom, an ink dripping port is provided at the bottom of the detection cavity, the top of the ink dripping port is communicated with the bottom of the receiving cavity, and the bottom is communicated with the tank body;
[0009] A sealing cover, the sealing cover is used to seal the top of the accommodating cavity;
[0010] An ink tube, on which a detection pump is arranged, wherein the top of the ink tube is communicated with the accommodating cavity, and the bottom of the ink tube is communicated with the tank body;
[0011] An air inlet pipe, wherein the bottom of the air inlet pipe is communicated with the tank body, and the top of the air inlet pipe is communicated with the accommodating cavity.
[0012] The utility model is further configured that the detection cavity is connected to the tank cover.
[0013] The utility model is further configured as follows: a mixing motor is arranged on the tank cover, a stirring rod is arranged on the output shaft of the mixing motor, a stirring blade is arranged on the stirring rod, and the stirring blade is located in the tank body.
[0014] The utility model is further configured that a top liquid level sensor and a bottom liquid level sensor are arranged on the sealing cover, the top liquid level sensor is located in the accommodating cavity, and the bottom liquid level sensor is located at the bottom of the accommodating cavity.
[0015] The utility model is further configured that an annular sealing cylinder is arranged at the bottom of the tank cover, and the outer side of the sealing cylinder is fitted to the inner wall of the tank body.
[0016] The utility model is further configured that three connection blocks are evenly arranged on the top of the detection cavity, and the sealing cover is fixedly connected to the three connection blocks.
[0017] The utility model is further configured that three connecting bolts are movably provided through the sealing cover, and the three connecting bolts are respectively threadedly connected with the three connecting blocks.
[0018] The utility model is further configured that the bottom of the sealing cover is provided with an annular sealing portion, and the top of the detection cavity is provided with a sealing groove matched with the sealing portion.
[0019] The utility model is further configured that the three connecting blocks are respectively a first connecting part, a second connecting part and a third connecting part, the side of the first connecting part is provided with an L-shaped fastening piece, the top of the second connecting part is vertically provided with a cylindrical rotating hole, the outer side of the rotating hole is vertically provided with a clearance opening, the bottom of the clearance opening is provided with a cylindrical rotating opening, and the projections of the rotating hole and the clearance opening in the vertical direction are both located within the projection of the rotating opening in the vertical direction;
[0020] A linkage rod is provided at the bottom of the sealing cover, an anti-slip portion is provided at the inner side of the bottom end of the linkage rod, the anti-slip portion can movably pass through the clearance opening, the clearance opening and the anti-slip portion are located on both sides of the linkage rod, the outer wall of the linkage rod is attached to the inner wall of the rotating hole, the top of the anti-slip portion is in contact with the top of the rotating opening, the bottom of the sealing cover is attached to the top of the detection cavity, and the side and top of the sealing cover are attached to the inner wall of the buckle;
[0021] A positioning bolt is movably provided through the sealing cover, and the positioning bolt is threadedly connected to the third connecting portion.
[0022] Compared with the prior art, the utility model provides an ink mixing tank. When mixing ink and diluent, first, an external vacuum pump is started, and a valve (preferably an electrically controlled valve) on a vacuum tube is opened to form a negative pressure in the tank body. Then, valves (preferably an electrically controlled valve) on a first adding tube and a second adding tube are opened respectively, so that the ink and the diluent enter the tank body according to a calculated ratio. After the ink and the diluent are mixed, a detection pump is started, and the ink in the tank body (that is, the ink mixed with the diluent) is sent to the containing cavity of the detection cavity through an ink tube. When the ink is input to a specified amount, the timing starts until the ink is completely dripped from the ink dripping port, and the total time is calculated. Then, the concentration or viscosity of the ink at this time can be calculated by the ink amount in the containing cavity and the dripping time. If it is qualified, the mixed ink can be used directly. However, if the concentration is too high, more diluent is pumped in, and vice versa. However, no matter whether the ink or the diluent is added, it is necessary to further use the detection cavity and the ink dripping port for detection until the concentration reaches a suitable level before use. How to calculate the concentration of the dripping time and the amount of ink requires each manufacturer to design it according to its own needs and circumstances, and it is not a fixed value; secondly, the diameter of the ink dripping port is very small, so it can make the ink drip slowly and make the calculation result more accurate. At the same time, since the diameter of the ink dripping port is very small, even if the ink dripping port and the tank body are continuously connected, the impact on the overall ink dripping completion time is very small, and the impact on the viscosity calculation result can be ignored; at the same time, the air inlet pipe can allow the gas in the tank body to enter the containing cavity during the ink dripping process, so that the ink can drip normally and smoothly, and secondly, it can better prevent external air from entering the tank body, ensuring the cleanliness of the ink. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is an exploded view of an ink mixing tank embodiment of the utility model;
[0024] Figure 2 It is a schematic diagram of an embodiment of a detection cavity part in an ink mixing filling embodiment of the utility model;
[0025] Figure 3 It is a cross-sectional view of an embodiment of a detection cavity part in an ink mixing filling embodiment of the utility model;
[0026] Figure 4 yes Figure 3 A magnified view of part A;
[0027] Figure 5 It is an internal schematic diagram of a detection cavity embodiment 1 in an ink mixing filling embodiment 1 of the utility model;
[0028] Figure 6 yes Figure 5 A magnified view of part B;
[0029] Figure 7 It is a schematic diagram of an embodiment of a sealing cover in an embodiment of an ink mixing tank of the utility model;
[0030] Figure 8 yes Figure 7 Enlarged view of part C;
[0031] Fig. 9 It is a cross-sectional view of an embodiment of a connecting block part in a second embodiment of an ink mixing tank of the utility model.
[0032] Among them, 1. tank body; 2. tank cover; 3. vacuum tube; 4. first adding tube; 5. second adding tube; 6. detection cavity; 7. accommodating cavity; 8. ink dripping port; 9. sealing cover; 10. ink tube; 11. air inlet pipe; 12. mixing motor; 13. stirring rod; 14. stirring blade; 15. top liquid level sensor; 16. bottom liquid level sensor; 17. sealing cylinder; 18. connecting block; 18a. first connecting part; 18b. second connecting part; 18c. third connecting part; 19. connecting bolt; 20. sealing part; 21. sealing groove; 22. fastening piece; 23. rotating hole; 24. giving way; 25. rotating port; 26. linkage rod; 27. anti-slip part; 28. positioning bolt; 29. ink shield. DETAILED DESCRIPTION
[0033] The following is a further detailed description of an ink mixing can proposed by the utility model in combination with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the utility model will be more clear. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the utility model. The same or similar reference numerals in the drawings represent the same or similar components.
[0034] Example 1
[0035] An ink mixing tank, such as Figures 1 to 8 As shown, including:
[0036] A can body 1 and a can cover 2 located on the top of the can body 1 and used to seal the can body 1, wherein the can cover 2 is provided with a vacuum tube 3, and the vacuum tube 3 is communicated with the can body 1;
[0037] a first feeding pipe 4 and a second feeding pipe 5, both of which are connected to the tank cover 2 and are used to feed ink and diluent into the tank body 1, respectively;
[0038] A detection cavity 6, wherein a receiving cavity 7 is provided in the middle of the detection cavity 6, and the bottom of the receiving cavity 7 is in a trumpet shape with a larger upper portion and a smaller lower portion, and an ink dripping port 8 is provided at the bottom of the detection cavity 6, and the top of the ink dripping port 8 is communicated with the bottom of the receiving cavity 7, and the bottom is communicated with the tank body 1;
[0039] A sealing cover 9, the sealing cover 9 is used to seal the top of the accommodating cavity 7;
[0040] An ink tube 10, on which a detection pump is provided, wherein the top of the ink tube 10 is communicated with the accommodating chamber 7, and the bottom of the ink tube 10 is communicated with the tank body 1;
[0041] The air inlet pipe 11 has a bottom portion communicating with the tank body 1 and a top portion communicating with the accommodating chamber 7 .
[0042] The detection cavity 6 is connected to the tank cover 2 .
[0043] The tank cover 2 is provided with a mixing motor 12 , the output shaft of the mixing motor 12 is provided with a stirring rod 13 , the stirring rod 13 is provided with a stirring blade 14 , and the stirring blade 14 is located in the tank body 1 .
[0044] The sealing cover 9 is provided with a top liquid level sensor 15 and a bottom liquid level sensor 16 . The top liquid level sensor 15 is located in the accommodating cavity 7 , and the bottom liquid level sensor 16 is located at the bottom of the accommodating cavity 7 .
[0045] An annular sealing cylinder 17 is disposed at the bottom of the tank cover 2 , and the outer side of the sealing cylinder 17 is in contact with the inner wall of the tank body 1 .
[0046] Three connection blocks 18 are evenly arranged on the top of the detection cavity 6 , and the sealing cover 9 is fixedly connected to the three connection blocks 18 .
[0047] The three connecting blocks 18 are respectively a first connecting portion 18a, a second connecting portion 18b and a third connecting portion 18c. An L-shaped fastening piece 22 is provided on the side of the first connecting portion 18a. A cylindrical rotating hole 23 is vertically provided on the top of the second connecting portion 18b. A clearance opening 24 is vertically provided on the outer side of the rotating hole 23. A cylindrical rotating opening 25 is provided at the bottom of the clearance opening 24. The projections of the rotating hole 23 and the clearance opening 24 in the vertical direction are both located within the projection of the rotating opening 25 in the vertical direction.
[0048] A linkage rod 26 is provided at the bottom of the sealing cover 9, and an anti-slip portion 27 is provided on the inner side of the bottom end of the linkage rod 26. The anti-slip portion 27 can movably pass through the clearance opening 24. The clearance opening 24 and the anti-slip portion 27 are located on both sides of the linkage rod 26. The outer wall of the linkage rod 26 is attached to the inner wall of the rotating hole 23, and the top of the anti-slip portion 27 is in contact with the top of the rotating opening 25. The bottom of the sealing cover 9 is attached to the top of the detection cavity 6, and the side and top of the sealing cover 9 are attached to the inner wall of the buckle 22.
[0049] A positioning bolt 28 is movably provided through the sealing cover 9 , and the positioning bolt 28 is threadedly connected to the third connecting portion 18 c.
[0050] The utility model provides an ink mixing tank. When mixing ink and diluent, firstly, an external vacuum pump is started, and a valve (preferably an electrically controlled valve) on a vacuum tube 3 is opened to form a negative pressure in a tank body 1. Then, valves (preferably an electrically controlled valve) on a first adding tube 4 and a second adding tube 5 are opened respectively to allow ink and diluent to enter the tank body 1 according to a calculated ratio. After the ink and diluent are mixed, a detection pump is started to send the ink in the tank body 1 (i.e., the ink mixed with the diluent) into a receiving chamber 7 of a detection chamber 6 through an ink tube 10. When the ink is input to a specified amount, the timing starts until the ink is completely dripped from an ink droplet 8, and the total time is calculated. Then, the concentration or viscosity of the ink at this time can be calculated by the ink amount in the receiving chamber 7 and the dripping time. If it is qualified, the mixed ink can be used directly. However, if the concentration is too high, more diluent is pumped in, and vice versa. However, after the ink or the diluent is added, it is necessary to further use the detection chamber 6 and the ink droplet 8 for detection until the concentration reaches a suitable level before use. How to calculate the concentration of the dripping time and the amount of ink requires each manufacturer to design it according to its own needs and circumstances, and it is not a fixed value; secondly, the diameter of the ink dripping port 8 is very small, so it can make the ink drip slowly and make the calculation result more accurate. At the same time, since the diameter of the ink dripping port 8 is very small, even if the ink dripping port 8 and the tank body 1 are continuously connected, the impact on the overall ink dripping completion time is very small, and the impact on the viscosity calculation result can also be ignored; at the same time, the air inlet pipe 11 can allow the gas in the tank body 1 to enter the accommodating chamber 7 during the ink dripping process, so that the ink can drip normally and smoothly, and secondly, it can better prevent external air from entering the tank body 1, ensuring the cleanliness of the ink.
[0051] The first adding tube 4, the second adding tube 5, the detection cavity 6, etc. are all connected to the can cover 2, so that in actual production and assembly, the corresponding structures can be connected to the can cover 2 and then assembled with the can body 1, which is simple and convenient. At the same time, the cylindrical sealing tube 17 at the bottom of the rod body is closely attached to the inner wall of the can body 1, further ensuring the sealing and cleanliness of the ink.
[0052] When the ink and diluent are added into the tank body 1, the mixing motor 12 drives the stirring rod 13 to rotate, and then drives the stirring blade 14 to stir the ink and the diluent, which can accelerate the mixing of the ink and the diluent, and also make the ink pumped into the detection cavity 6 more uniform, thereby ensuring the detection result.
[0053] When the ink in the accommodating chamber 7 reaches a certain height, it will act on the top liquid level sensor 15, which sends a signal to the controller, and then the controller controls the detection pump to stop working, thus ensuring that the amount of ink delivered each time is fixed, and at this time the top of the ink is lower than the top of the air inlet pipe 11. When the ink drips out, the bottom liquid level sensor 16 sends a signal to the controller, and the controller can obtain the time when the ink drips out and calculate the concentration of the ink at this time.
[0054] When assembling the sealing cover 9 and the detection chamber 6, the sealing cover 9 is first rotated to a direction away from the detection chamber 6, and the anti-slip portion 27 is located above the clearance opening 24; then the sealing cover 9 is lowered and the anti-slip portion 27 is inserted into the clearance opening 24, and the linkage rod 26 is inserted into the rotation hole 23, until the sealing cover 9 is fitted into the detection chamber 6, and then the sealing cover 9 is rotated horizontally, and the side of the sealing cover 9 is pressed against the inner wall of the fastening member 22, and the anti-slip portion 27 is also rotated to a state of being misaligned with the clearance opening 24; finally, the sealing cover 9 is fixed by the positioning bolt 28. The cover 9 is fixedly connected to the third connecting portion 18c. At this time, the sealing cover 9 is fixedly connected to the detection cavity 6 in the horizontal direction and in the vertical direction. At the same time, there is a flexible sealing layer between the sealing cover 9 and the detection cavity 6, which can ensure the sealing and stability of the connection between the sealing cover 9 and the detection cavity 6 and prevent external impurities from entering; secondly, only one positioning bolt 28 is needed in the entire connection process, and the operation is convenient. In the vertical direction, the anti-slip portion 27, the buckle 22 and the positioning bolt 28 can limit the sealing cover 9, thereby ensuring the sealing.
[0055] The inner wall of the detection cavity 6 is also provided with an ink shield 29 , which is in the shape of a shield with its opening facing downward. The top opening of the air inlet pipe 11 is located in the opening of the ink shield 29 , and the ink shield 29 can prevent ink from entering the air inlet pipe 11 .
[0056] Example 2
[0057] The difference from the first embodiment is that, Fig. 9 As shown, three connecting bolts 19 are movably provided through the sealing cover 9 , and the three connecting bolts 19 are threadedly connected to the three connecting blocks 18 respectively.
[0058] An annular sealing portion 20 is disposed at the bottom of the sealing cover 9 , and a sealing groove 21 matched with the sealing portion 20 is formed at the top of the detection cavity 6 .
[0059] When connecting the sealing cover 9, the sealing cover 9 is put on the top of the detection cavity 6 from top to bottom, and finally three connecting bolts 19 are passed through the sealing cover 9 and threadedly connected to the connecting block 18; secondly, the sealing part 20 is now engaged in the sealing groove 21, which can further ensure the sealing effect.
[0060] The above description is only a description of the preferred embodiment of the utility model, and is not any limitation on the scope of the utility model. Any changes and modifications made by ordinary technicians in the field of the utility model based on the above disclosure shall fall within the scope of protection of the claims.
Claims
1. An ink mixing tank, characterized in that: include: A can body (1) and a can cover (2) located on the top of the can body (1) and used to seal the can body (1), wherein the can cover (2) is provided with a vacuum tube (3), and the vacuum tube (3) is communicated with the can body (1); A first feeding pipe (4) and a second feeding pipe (5), wherein the first feeding pipe (4) and the second feeding pipe (5) are both connected to the tank cover (2) and are used to feed ink and diluent into the tank body (1) respectively; A detection cavity (6), wherein a receiving cavity (7) is provided in the middle of the detection cavity (6), the bottom of the receiving cavity (7) is in a trumpet shape with a larger top and a smaller bottom, and an ink dripping port (8) is provided at the bottom of the detection cavity (6), the top of the ink dripping port (8) is communicated with the bottom of the receiving cavity (7), and the bottom is communicated with the tank body (1); A sealing cover (9), the sealing cover (9) being used to seal the top of the accommodating cavity (7); An ink tube (10), wherein a detection pump is provided on the ink tube (10), wherein the top of the ink tube (10) is in communication with the accommodating chamber (7), and the bottom of the ink tube (10) is in communication with the tank body (1); An air intake pipe (11), wherein the bottom of the air intake pipe (11) is in communication with the tank body (1), and the top of the air intake pipe (11) is in communication with the accommodating chamber (7).
2. The ink mixing tank according to claim 1, characterized in that: The detection cavity (6) is connected to the tank cover (2).
3. An ink mixing tank according to claim 1 or 2, characterized in that: The tank cover (2) is provided with a mixing motor (12), the output shaft of the mixing motor (12) is provided with a stirring rod (13), the stirring rod (13) is provided with a stirring blade (14), and the stirring blade (14) is located in the tank body (1).
4. The ink mixing tank according to claim 1, characterized in that: The sealing cover (9) is provided with a top liquid level sensor (15) and a bottom liquid level sensor (16); the top liquid level sensor (15) is located in the accommodating cavity (7), and the bottom liquid level sensor (16) is located at the bottom of the accommodating cavity (7).
5. The ink mixing tank according to claim 1, characterized in that: An annular sealing cylinder (17) is provided at the bottom of the tank cover (2), and the outer side of the sealing cylinder (17) is in contact with the inner wall of the tank body (1).
6. The ink mixing tank according to claim 1, characterized in that: Three connection blocks (18) are evenly arranged on the top of the detection cavity (6), and the sealing cover (9) is fixedly connected to the three connection blocks (18).
7. The ink mixing tank according to claim 6, characterized in that: Three connecting bolts (19) are movably provided through the sealing cover (9), and the three connecting bolts (19) are respectively threadedly connected to the three connecting blocks (18).
8. The ink mixing tank according to claim 7, characterized in that: The bottom of the sealing cover (9) is provided with an annular sealing portion (20), and the top of the detection cavity (6) is provided with a sealing groove (21) that matches the sealing portion (20).
9. The ink mixing tank according to claim 6, characterized in that: The three connecting blocks (18) are respectively a first connecting portion (18a), a second connecting portion (18b) and a third connecting portion (18c); an L-shaped fastening piece (22) is arranged on the side of the first connecting portion (18a); a cylindrical rotating hole (23) is vertically opened on the top of the second connecting portion (18b); a clearance opening (24) is vertically opened on the outer side of the rotating hole (23); a cylindrical rotating opening (25) is opened on the bottom of the clearance opening (24); the projections of the rotating hole (23) and the clearance opening (24) in the vertical direction are both located within the projection of the rotating opening (25) in the vertical direction; A linkage rod (26) is provided at the bottom of the sealing cover (9), and an anti-slipping portion (27) is provided on the inner side of the bottom end of the linkage rod (26). The anti-slipping portion (27) can movably pass through the clearance opening (24). The clearance opening (24) and the anti-slipping portion (27) are located on both sides of the linkage rod (26). The outer wall of the linkage rod (26) is attached to the inner wall of the rotating hole (23), and the top of the anti-slipping portion (27) is in contact with the top of the rotating opening (25). The bottom of the sealing cover (9) is attached to the top of the detection cavity (6), and the side and top of the sealing cover (9) are attached to the inner wall of the buckle (22); A positioning bolt (28) is movably provided through the sealing cover (9), and the positioning bolt (28) is threadedly connected to the third connecting portion (18c).