Diamond wire cutting wire feeding device convenient to maintain
By designing a diamond wire cutting upper conductor device for easy maintenance, the grip and insertion rod structure solves the problems of limited maintenance angle and complex operation in the prior art, and achieves rapid disassembly and installation, and improves maintenance efficiency.
Patent Information
- Application Number
- CN202421462439.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Due to the large size of the upper conductor device of existing diamond wire cutting equipment, the construction angle is limited during maintenance. When disassembly and maintenance, tools or multiple operations are required, which increases the workload.
A diamond wire cutting and upper wire device is designed for easy maintenance. It adopts a bottom plate, bracket, guide wheel, insertion rod and spring structure. The insertion rod is driven to displace it through the grip, simplifying the disassembly and installation process.
With this design, maintenance personnel can quickly and stably disassemble and install the upper conductor mechanism, reduce operating steps and improve maintenance efficiency.
Smart Images

Figure CN222778909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond wire cutting, in particular to a diamond wire cutting upper conductor device which is easy to maintain. Background Art
[0002] The upper wire device of diamond wire cutting refers to the part used to install and fix the diamond wire in the diamond wire cutting equipment. The working principle of the diamond wire cutting equipment involves using a continuous coil embedded with diamond segments to pull through the material to be cut to achieve cutting. In this process, the upper wire device plays the role of fixing and guiding the diamond wire, ensuring that it can stably and accurately pass through the material to be cut, achieving efficient and precise cutting results.
[0003] In order to ensure that the cutting machine can be used smoothly, personnel need to perform maintenance on the cutting machine regularly. When personnel perform maintenance on the upper conductor mechanism, due to the size of the equipment, the angle at which personnel can perform construction is limited, so the upper conductor mechanism needs to be disassembled for maintenance. However, if during the disassembly and maintenance process, personnel need to use tools or need to perform more operations, the workload of personnel will increase. Therefore, a diamond wire cutting upper conductor device that is easy to maintain is provided. Utility Model Content
[0004] The purpose of the utility model is to provide a diamond wire cutting upper conductor device which is easy to maintain, so as to solve the problem in the prior art that due to the volume of the equipment, the angle at which personnel can work is limited, so the upper conductor mechanism needs to be disassembled for maintenance. However, if during the disassembly and maintenance process, personnel need to use tools or need to perform more operations, the workload of personnel will be increased.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A diamond wire cutting upper conductor device which is easy to maintain, comprises a base plate, a bracket is fixedly connected to one side of the top of the base plate, a diamond wire is installed at the bottom of the inner cavity of the bracket, a structural groove is opened on one side of the bottom of the bracket, a baffle is rotatably connected to one side of the structural groove, a docking groove is opened on the other side of the bottom of the bracket, a docking block is inserted into the inner cavity of the docking groove, a fixed block is fixedly connected to the bottom of the docking block, an outer frame is fixedly connected to one side of the fixed block, a guide wheel is rotatably connected to the inner cavity of the outer frame, the outer ring of the guide wheel is fitted with the adjacent diamond wire, and two insertion rods are horizontally arranged in the inner cavity of the structural groove, one end of the insertion rod passes through the adjacent side wall of the structural groove and is plugged into the inner cavity of the corresponding docking block, and the other end of the insertion rod passes through the adjacent side wall of the structural groove and extends to one side of the bracket.
[0007] Preferably, a handle is provided on one side of the bracket, and the corresponding extending ends of the two insertion rods are fixedly connected to one side of the handle.
[0008] Preferably, auxiliary plates are fixedly connected to both sides of the handle.
[0009] Preferably, a blocking piece is sleeved on the outer ring of the insertion rod, and a spring is installed on the outer ring of the insertion rod.
[0010] Preferably, one end of the spring is fixedly connected to one end of an adjacent blocking piece, and the other end of the spring is fixedly connected to an inner side wall of an adjacent structural groove.
[0011] Preferably, both ends of the guide wheel are rotatably connected to adjacent inner side walls of the outer frame via a rotating shaft.
[0012] The utility model has at least the following beneficial effects:
[0013] When personnel disassemble the upper wire mechanism, they first pull the handle outward, so that the handle drives the corresponding two plug rods to move, so that the plug rods are separated from the inner cavity of the docking groove, and the personnel pull the fixing block downward, so that the fixing block drives the docking block to be separated from the inside of the docking groove, thereby achieving the effect of disassembling the guide wheel. When the personnel put the guide wheel back into place after the inspection, the personnel inserts the docking block into the docking groove, and the personnel releases the handle, and transmits the force of the spring to the corresponding plug rod through the baffle. The plug rod is forced to re-engage with the inner cavity of the corresponding docking block, thereby achieving the effect of limiting the overall position of the guide wheel structure. Through the structural design, personnel can quickly and stably disassemble and install the upper wire mechanism on the diamond wire cutting machine during maintenance, which brings convenience to the maintenance personnel while reducing the operating steps required by the personnel, thereby improving the work efficiency of the maintenance personnel.
[0014] The utility model also has the following beneficial effects:
[0015] Through the setting of the handle, it is convenient for personnel to drive the two rods to change their positions by pulling the handle. Through the setting of the auxiliary plate, the handle provides convenience for personnel when being pulled by personnel. Through the spring and the baffle, the rods can always maintain the current position relationship when no one pulls the rods. Through the setting of the structural groove, the internal structure is protected from external forces. Through the setting of the guide wheel, a stable guiding operation is provided for the diamond wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the outer frame structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the support structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structural groove structure of the utility model;
[0021] Figure 5 This is a schematic diagram of the baffle structure of the utility model.
[0022] In the figure: 1. bottom plate; 2. bracket; 3. outer frame; 4. baffle; 5. guide wheel; 6. diamond wire; 7. docking block; 8. fixing block; 9. structural groove; 10. handle; 11. auxiliary plate; 12. plug rod; 13. spring; 14. baffle; 15. docking groove. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] Reference Figure 1-5, a diamond wire cutting upper conductor device which is easy to maintain, comprises a bottom plate 1, a bracket 2 is fixedly connected to one side of the top of the bottom plate 1, a diamond wire 6 is installed at the bottom of the inner cavity of the bracket 2, a structural groove 9 is provided on one side of the bottom of the bracket 2, a baffle 4 is rotatably connected to one side of the structural groove 9, a docking groove 15 is provided on the other side of the bottom of the bracket 2, a docking block 7 is inserted into the inner cavity of the docking groove 15, a fixed block 8 is fixedly connected to the bottom of the docking block 7, an outer frame 3 is fixedly connected to one side of the fixed block 8, a guide wheel 5 is rotatably connected to the inner cavity of the outer frame 3, and the outer ring of the guide wheel 5 is fitted with the adjacent diamond wire 6, two insertion rods 12 are horizontally arranged in the inner cavity of the structural groove 9, one end of the insertion rod 12 penetrates the adjacent side wall of the structural groove 9 and is plugged into the inner cavity of the corresponding docking block 7, and the other end of the insertion rod 12 penetrates the adjacent side wall of the structural groove 9 and extends to one side of the bracket 2. Specifically, in the process of personnel disassembling the upper conductor mechanism, the personnel first pull the handle 1 outwards 0, so that the handle 10 drives the corresponding two plug rods 12 to move, so that the plug rod 12 is separated from the inner cavity of the docking groove 15, and the personnel pulls the fixing block 8 downward, so that the fixing block 8 drives the docking block 7 to separate from the inside of the docking groove 15, thereby achieving the effect of disassembling the guide wheel 5. When the personnel puts the guide wheel 5 back into place after the overhaul, the personnel inserts the docking block 7 into the docking groove 15, and the personnel releases the handle 10, and transmits the force of the spring 13 to the corresponding plug rod 12 through the baffle 14. The plug rod 12 is forced to re-engage with the inner cavity of the corresponding docking block 7, thereby achieving the effect of limiting the overall structure of the guide wheel 5. Through the structural design, the personnel can quickly and stably disassemble and install the upper wire mechanism on the diamond wire cutting machine during maintenance, which brings convenience to the maintenance personnel and reduces the operating steps required by the personnel, thereby improving the work efficiency of the maintenance personnel.
[0025] This program has the following working process:
[0026] When personnel disassemble the upper wire mechanism, they first pull the handle 10 outward, so that the handle 10 drives the corresponding two plug rods 12 to move, so that the plug rod 12 is disengaged from the inner cavity of the docking groove 15, and the personnel pull the fixing block 8 downward, so that the fixing block 8 drives the docking block 7 to disengage from the inside of the docking groove 15, thereby achieving the effect of disassembling the guide wheel 5. When the personnel put the repaired guide wheel 5 back into place, the personnel inserts the docking block 7 into the docking groove 15, and the personnel releases the handle 10, and transmits the force of the spring 13 to the corresponding plug rod 12 through the baffle 14. The plug rod 12 is forced to re-engage with the inner cavity of the corresponding docking block 7, thereby achieving the effect of limiting the overall structure of the guide wheel 5.
[0027] According to the above working process, we can know that:
[0028] Through the structural design, personnel can quickly and stably disassemble and install the upper conductor mechanism on the diamond wire cutting machine during maintenance, which brings convenience to the maintenance personnel and reduces the operating steps required by the personnel, thereby improving the work efficiency of the maintenance personnel.
[0029] Furthermore, a handle 10 is provided on one side of the bracket 2, and the extending ends of the corresponding two insertion rods 12 are fixedly connected to one side of the handle 10. Specifically, through the setting of the handle 10, it is convenient for personnel to drive the two insertion rods 12 to change their positions by pulling the handle 10.
[0030] Furthermore, auxiliary plates 11 are fixedly connected to both sides of the handle 10. Specifically, through the provision of the auxiliary plates 11, the handle 10 provides convenience for the person when being pulled by the person.
[0031] Furthermore, a blocking piece 14 is sleeved on the outer ring of the insertion rod 12, and a spring 13 is installed on the outer ring of the insertion rod 12. Specifically, the spring 13 cooperates with the blocking piece 14 so that the insertion rod 12 can always maintain the current position relationship when no one pulls the insertion rod 12.
[0032] Furthermore, one end of the spring 13 is fixedly connected to one end of the adjacent baffle 14, and the other end of the spring 13 is fixedly connected to the inner wall of the adjacent structural groove 9. Specifically, through the setting of the structural groove 9, its internal structure is protected from external forces.
[0033] Furthermore, both ends of the guide wheel 5 are rotatably connected to the inner side walls of the adjacent outer frame 3 via a rotating shaft. Specifically, the setting of the guide wheel 5 provides a stable guiding operation for the diamond wire 6 .
[0034] To sum up: in the process of disassembling the upper wire mechanism, the personnel first pulls the handle 10 outward, so that the handle 10 drives the corresponding two plug rods 12 to move, so that the plug rod 12 is separated from the inner cavity of the docking groove 15, and the personnel pulls the fixing block 8 downward, so that the fixing block 8 drives the docking block 7 to separate from the inside of the docking groove 15, thereby achieving the effect of disassembling the guide wheel 5. When the personnel puts the guide wheel 5 back into place after the repair, the personnel inserts the docking block 7 into the docking groove 15, and the personnel releases the handle 10, and transmits the force of the spring 13 to the corresponding plug rod 12 through the baffle 14. The plug rod 12 is forced to re-engage with the inner cavity of the corresponding docking block 7, thereby achieving the effect of limiting the overall structure of the guide wheel 5. The setting of the handle 10 makes it easy for personnel to pull The handle 10 drives the two insertion rods 12 to change their positions. The auxiliary plate 11 is provided to make the handle 10 convenient for personnel when being pulled by personnel. The spring 13 cooperates with the baffle 14 to ensure that the insertion rod 12 can always maintain the current position relationship when no personnel pulls the insertion rod 12. The structural groove 9 is provided to protect its internal structure from external forces. The guide wheel 5 is provided to provide a stable guiding operation for the diamond wire 6. The structural design allows personnel to quickly and stably disassemble and install the upper wire mechanism on the diamond wire cutting machine during maintenance. This not only brings convenience to maintenance personnel, but also reduces the number of operating steps required by personnel, thereby improving the work efficiency of maintenance personnel.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A diamond wire cutting upper conductor device that is easy to maintain, comprising a bottom plate (1), characterized in that: A bracket (2) is fixedly connected to one side of the top of the bottom plate (1), a diamond wire (6) is installed at the bottom of the inner cavity of the bracket (2), a structural groove (9) is provided on one side of the bottom of the bracket (2), a baffle (4) is rotatably connected to one side of the structural groove (9), a docking groove (15) is provided on the other side of the bottom of the bracket (2), a docking block (7) is inserted into the inner cavity of the docking groove (15), a fixed block (8) is fixedly connected to the bottom of the docking block (7), and the fixed block (8) is One side of the bracket (8) is fixedly connected to an outer frame (3), the inner cavity of the outer frame (3) is rotatably connected to a guide wheel (5), the outer ring of the guide wheel (5) is in contact with the adjacent diamond wire (6), and the inner cavity of the structural groove (9) is horizontally provided with two insertion rods (12), one end of the insertion rod (12) passes through the adjacent side wall of the structural groove (9) and is plugged into the inner cavity of the corresponding docking block (7), and the other end of the insertion rod (12) passes through the adjacent side wall of the structural groove (9) and extends to one side of the bracket (2).
2. A diamond wire cutting upper conductor device that is easy to maintain according to claim 1, characterized in that: A handle (10) is provided on one side of the bracket (2), and the corresponding extended ends of the two insertion rods (12) are fixedly connected to one side of the handle (10).
3. The diamond wire cutting upper conductor device easy to maintain according to claim 2, characterized in that: Auxiliary plates (11) are fixedly connected to both sides of the handle (10).
4. The diamond wire cutting upper conductor device easy to maintain according to claim 1, characterized in that: The outer ring of the insertion rod (12) is sleeved with a blocking piece (14), and the outer ring of the insertion rod (12) is installed with a spring (13).
5. The diamond wire cutting upper conductor device easy to maintain according to claim 4, characterized in that: One end of the spring (13) is fixedly connected to one end of an adjacent blocking sheet (14), and the other end of the spring (13) is fixedly connected to an inner side wall of an adjacent structural groove (9).
6. The diamond wire cutting upper conductor device easy to maintain according to claim 1, characterized in that: Both ends of the guide wheel (5) are rotatably connected to the inner side walls of the adjacent outer frame (3) via a rotating shaft.