Positioning tool for gear end face machining
By designing a gear end surface processing and positioning tool including a fixed base, an operating table, a screw and a clamp, the problem of unstable fixation of the gear clamp in the prior art is solved, and stable clamping and efficient processing of the gears are achieved.
Patent Information
- Application Number
- CN202420983853.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-05-08
AI Technical Summary
When existing fixtures clamp the gears, they can easily lead to excessive extrusion and deformation of the gear teeth or unstable fixation of the fixtures, affecting processing quality and safety.
A positioning tool for gear end surface processing is designed, using a fixed base, operating table, screw, semicircular clamping tool and triangular groove clamping tool. The clamping tool is driven to move through the screw, and combined with the fixed baffle and sliding shaft pin, the gear is stable clamped.
It improves the stability and safety of gear fixation, reduces damage to gear teeth, and is suitable for gear processing of different types and sizes.
Smart Images
Figure CN222778940U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of gear processing and positioning, in particular to a positioning tool for gear end surface processing. Background Art
[0002] Gears are mechanical components with gears on the wheel rim that continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear generation and special machine tools and tools that use this principle to generate gears appeared one after another. With the development of production, the stability of gear operation has received attention.
[0003] Gears can be divided into gear teeth, tooth grooves, end faces, normal faces, tooth top circles, tooth root circles, base circles, pitch circles and other parts according to their structures. The current processing flow of gears is forging, normalizing, turning, gear hobbing and gear shaping, gear shaving, heat treatment and grinding. Specifically, grinding is the finishing of the inner hole, end face, outer diameter of the shaft and other parts of the gear after heat treatment to improve dimensional accuracy and reduce geometric tolerances.
[0004] However, when the existing clamp clamps the gear, the gear teeth on the gear are squeezed through the clamping plate, and the contact area between the gear and the clamping plate is limited. When the clamping force is too large, the local pressure on the gear teeth is relatively large, and the gear teeth are easily squeezed excessively, deformed and damaged. When the clamping force is small, the fixing effect of the clamp on the gear cannot be guaranteed. Therefore, there is a need to further improve the gear fixing clamp. Utility Model Content
[0005] The purpose of the utility model is to provide a positioning tool for gear end face processing, which can clamp and fix the gear in a fitting manner, and can also fix different types of gears, which can more effectively improve the stability of gear fixation; it is convenient to carry out subsequent gear end face processing work and improve the safety during work.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] It includes a fixed base, to which an operating table is fixedly connected, a first slide groove is opened in the operating table, and a screw rod is arranged inside the first slide groove; a first slide groove cover plate is fixedly connected to the top of the first slide groove, and a second slide groove is opened in the middle of the first slide groove cover plate; a first fixed baffle plate and a second fixed baffle plate are fixedly connected at both ends of the operating table, and a movable baffle plate is slidably connected in the middle; a clamp fixing plate is arranged on the inner side of the first fixed baffle plate and the second fixed baffle plate and on both sides of the movable baffle; the clamp fixing plate is fixedly connected with a semicircular clamp and a triangular groove clamp respectively.
[0008] As a further technical solution of the utility model, the screw rod penetrates to the outside of both sides of the operating table, and the two ends of the screw rod are rotatably connected to the operating table through seat bearings, one end of which is equipped with a rotating wheel, and a rotating handle is fixedly connected to the outside of the rotating wheel; the screw rod is movably connected to the movable baffle.
[0009] As a further technical solution of the utility model, the second sliding groove is slidably connected with a first sliding shaft pin and a second sliding shaft pin, the upper size of the first sliding shaft pin and the second sliding shaft pin is larger than the diameter of the second sliding groove, and a baffle is fixed at the bottom of the first sliding shaft pin and the second sliding shaft pin respectively.
[0010] As a further technical solution of the utility model, the fixture fixing plate is provided with a conical circular hole and is fixedly connected to each baffle by bolts.
[0011] As a further technical solution of the utility model, gear teeth are arranged on the inner sides of the semicircular clamps on both sides.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. When the utility model is used, first, a first slide groove is opened in the operating table, and a screw rod is arranged inside the first slide groove, and the screw rod extends to the outside of both sides of the operating table, and one side of the screw rod is fixedly connected to a rotating wheel; when the gear is fixed, the screw rod is rotated to drive the semicircular fixture or the triangular groove fixture on the movable baffle to move, and cooperate with the corresponding fixtures on the fixed baffles at both ends of the operating table to clamp and fix the gear, so as to process the end face of the gear, and the position of the semicircular fixture or the triangular groove fixture can be adjusted according to gears of different sizes, and the structure is simple and the operation is convenient;
[0014] 2. The utility model provides a semicircular fixture and a triangular groove fixture, and a suitable fixture can be selected according to different types of gears. The inner side of the semicircular fixture is provided with gear teeth, which increases the fit with the gear, so that the gear can be clamped and fixed more closely, reducing the damage to the gear teeth on the gear;
[0015] 3. In the utility model, the first sliding shaft pin and the second sliding shaft pin can play an auxiliary role in the clamping and fixing of gears of different sizes and types. The first sliding shaft pin or the second sliding shaft pin fits the inner ring of the gear and cooperates with the corresponding clamp to fix the gear from both the inside and the outside, thereby increasing the stability of the gear fixation and improving the safety during work. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the plane structure of the utility model.
[0017] Figure 2It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 3 This utility model Figure 1 Top view of the diagram.
[0019] Figure 4 This utility model Figure 2 Schematic diagram of the three-dimensional structure from another perspective.
[0020] Figure 5 This utility model Figure 2 A magnified schematic diagram of the local structure.
[0021] Figure 6 This is a new type of Figure 3 AA section view.
[0022] In the figure: 1-fixed base, 2-operating table, 3-first fixed baffle, 4-movable baffle, 5-second fixed baffle, 6-first slide groove, 7-first slide groove cover, 8-second slide groove, 9-first sliding shaft pin, 10-second sliding shaft pin, 11-semicircular clamp, 12-triangular groove clamp, 13-clamp fixing plate, 14-screw, 15-rotating wheel, 16-rotating handle, 17-seat bearing, 18-gear teeth. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-6 In an embodiment of the utility model, a positioning tool for gear end surface processing includes a fixed base 1, an operating table 2 is fixedly connected to the fixed base 1, a first slide groove 6 is provided in the operating table 2, a screw rod 14 is provided inside the first slide groove 6; a first slide groove cover plate 7 is fixedly connected to the top of the first slide groove 6, and a second slide groove 8 is provided in the middle of the first slide groove cover plate 7; a first fixed baffle plate 3 and a second fixed baffle plate 5 are fixedly connected at both ends of the operating table 2, and a movable baffle plate 4 is slidably connected in the middle; a fixture fixing plate 13 is provided on the inner side of the first fixed baffle plate 3 and the second fixed baffle plate 5 and on both sides of the movable baffle 4; the fixture fixing plate 13 is fixedly connected with a semicircular fixture 11 and a triangular groove fixture 12 respectively.
[0025] By adopting the above technical solution: when in use, first, a first slide groove 6 is opened in the operating table 2, and a screw rod 14 is arranged inside the first slide groove 6. The screw rod 14 extends to the outside of both sides of the operating table 2. When fixing the gear, rotating the screw rod 14 can drive the clamp on the movable baffle 4 to move, and cooperate with the corresponding clamps on the fixed baffles at both ends of the operating table 2 to clamp and fix the gear, so as to process the end face of the gear. The position of the clamp can be adjusted according to gears of different sizes. The semicircular clamp 11 and the triangular groove clamp 12 can be selected according to different types of gears. Suitable clamps are selected for fixing, with a simple structure and convenient operation.
[0026] In this embodiment, the screw rod 14 passes through the outside of both sides of the operating table 2, and the two ends of the screw rod 14 are rotatably connected to the operating table 2 through seat bearings 17, one end of which is equipped with a rotating wheel 15, and a rotating handle 16 is fixedly connected to the outside of the rotating wheel 15; the screw rod 14 is movably connected to the movable baffle 4.
[0027] By adopting the above technical solution: by rotating the screw rod 14, the movable baffle 4, the semicircular clamp 11 and the triangular groove clamp 12 are driven to move, and the corresponding clamps are cooperated to fix the gear, the setting of the rotating wheel 15 and the rotating handle 16 can drive the rotation of the screw rod 14 more labor-saving.
[0028] In this embodiment, the second slide groove 8 is slidably connected with the first sliding shaft pin 9 and the second sliding shaft pin 10. The upper size of the first sliding shaft pin 9 and the second sliding shaft pin 10 is larger than the diameter of the second slide groove 8, and a baffle is fixed at the bottom of the first sliding shaft pin 9 and the second sliding shaft pin 10 respectively.
[0029] By adopting the above technical solution, the setting of the first sliding shaft pin 9 and the second sliding shaft pin 10 can assist in the fixation and positioning of gears of different sizes and types. The first sliding shaft pin 9 or the second sliding shaft pin 10 fits with the inner ring of the gear, and cooperates with the semicircular clamp 11 or the triangular groove clamp 12 to fix the gear from both the inside and the outside, thereby increasing the stability of the gear fixation and improving the safety during work.
[0030] In this embodiment, the fixture fixing plate 13 is provided with a conical circular hole and is fixedly connected to each baffle by bolts.
[0031] By adopting the above technical solution, the fixture fixing plate 13 is provided with a conical circular hole, which can more firmly fix the fixture fixing plate 13 on each baffle. The setting of the conical circular hole allows the nut of the bolt to be hidden in the fixture fixing plate 13, thereby improving the aesthetics.
[0032] In this embodiment, gear teeth 18 are provided on the inner sides of the semicircular clamps 11 on both sides.
[0033] By adopting the above technical solution, the arrangement of the gear teeth 18 increases the tightness with the gear teeth on the processed gear, so that the gear can be clamped and fixed more closely, reducing damage to the gear tooth surface.
[0034] The working principle of the utility model is: when fixing the gear, rotating the screw rod 14 can drive the clamp on the movable baffle 4 to move, and cooperate with the corresponding clamps on the fixed baffles at both ends of the operating table 2 to clamp and fix the gear; the semicircular clamp 11 and the triangular groove clamp 12 can select suitable clamps for fixing according to different types of gears; the inner side of the semicircular clamp 11 is provided with gear teeth 18, which can clamp and fix the gear more closely and avoid damage to the gear teeth of the processed gear; used in conjunction with the first sliding shaft pin 9 or the second sliding shaft pin 10, the inner and outer sides of the gear can be fixed, which increases the stability of the gear fixation and improves the safety during work.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A positioning tool for gear end surface machining, characterized in that: The invention comprises a fixed base (1), an operating table (2) is fixedly connected to the fixed base (1), a first slide groove (6) is provided in the operating table (2), a screw rod (14) is provided inside the first slide groove (6); a first slide groove cover plate (7) is fixedly connected to the top of the first slide groove (6), and a second slide groove (8) is provided in the middle of the first slide groove cover plate (7); a first fixed baffle plate (3) and a second fixed baffle plate (5) are fixedly connected at both ends of the operating table (2), and a movable baffle plate (4) is slidably connected in the middle; a fixture fixing plate (13) is provided on the inner side of the first fixed baffle plate (3) and the second fixed baffle plate (5) and on both sides of the movable baffle plate (4); the fixture fixing plate (13) is fixedly connected to a semicircular fixture (11) and a triangular groove fixture (12) respectively.
2. The positioning tool for gear end surface machining according to claim 1, characterized in that: The screw rod (14) passes through the outside of both sides of the operating table (2), and the two ends of the screw rod (14) are rotatably connected to the operating table (2) through seat bearings (17), one end of which is equipped with a rotating wheel (15), and the outer side of the rotating wheel (15) is fixedly connected with a rotating handle (16); the screw rod (14) is movably connected to the movable baffle (4).
3. The positioning tool for gear end surface machining according to claim 1, characterized in that: The second slide groove (8) is slidably connected with a first sliding shaft pin (9) and a second sliding shaft pin (10); the upper dimensions of the first sliding shaft pin (9) and the second sliding shaft pin (10) are larger than the diameter of the second slide groove (8); and a baffle is fixed at the bottom of the first sliding shaft pin (9) and the second sliding shaft pin (10), respectively.
4. The positioning tool for gear end surface machining according to claim 1, characterized in that The fixture fixing plate (13) is provided with a conical circular hole and is fixedly connected to each baffle by bolts.
5. The positioning tool for gear end surface machining according to claim 1, characterized in that: The inner sides of the semicircular clamps (11) on both sides are provided with gear teeth (18).