Industrial automatic sensor detection tool

Abstract

The utility model relates to an industrial automatic sensor detection tool, relates to the technical field of detection tools, and aims to solve the problem that a traditional detection tool depends on manual taking and is low in efficiency. The industrial automatic sensor detection tool comprises a detection frame, a detection platform is arranged on the detection frame, and a plurality of detection seats are arranged on the detection platform; the multiple detection bases are sequentially arranged in the circumferential direction of the detection platform, the detection frame is provided with a driving part used for detecting rotation of the platform, the detection frame is further provided with a taking and placing mechanism used for grabbing a sensor, and the taking and placing mechanism comprises a pneumatic clamping jaw, a lifting air cylinder, a translation air cylinder and a receiving hopper. The translation air cylinder is connected to the detection frame, the output end of the translation air cylinder is connected to the lifting air cylinder, the lifting air cylinder is vertically arranged towards the direction of the detection platform, the pneumatic clamping jaw is connected to the output end of the lifting air cylinder, and the receiving hopper is obliquely arranged on the detection frame. The device has the effects that high automation is achieved, and the working efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of detection tooling, and in particular to an industrial automation sensor detection tooling. Background Art

[0002] Industrial automation sensors play a vital role in the modern industrial system, especially in application scenarios involving key control components such as solenoid valves. As the core component in the industrial automation system, the stability and reliability of the performance of the solenoid valve directly affect the operating efficiency and product quality of the entire production line. Therefore, testing industrial automation sensors, especially solenoid valve-related sensors, is an important part of ensuring the stable operation of the industrial automation system.

[0003] However, in the application of traditional industrial automation sensor detection tooling, after the detection of each sensor is completed, it is necessary to rely on manual labor to pick up the sensor. This link not only increases the complexity of the operation, but may also lead to human errors. For example, sensor damage caused by improper picking up further affects the sensor quality. At the same time, the detection efficiency is low, which is difficult to meet the needs of modern industrial automation for efficient detection, so it needs to be improved. Utility Model Content

[0004] In order to solve the problem of low efficiency of traditional detection tooling that relies on manual handling, the present application provides an industrial automation sensor detection tooling.

[0005] The industrial automation sensor detection tooling provided in this application adopts the following technical solution:

[0006] An industrial automation sensor detection tooling comprises a detection frame, a detection platform is arranged on the detection frame, a plurality of detection seats are arranged on the detection platform, and the plurality of detection seats are arranged in sequence along the circumferential direction of the detection platform, a driving member for rotating the detection platform is arranged on the detection frame, and a pick-and-place mechanism for grabbing the sensor is also arranged on the detection frame, and the pick-and-place mechanism comprises a pneumatic clamp, a lifting cylinder, a translation cylinder and a receiving hopper, the translation cylinder is connected to the detection frame, the output end of the translation cylinder is connected to the lifting cylinder, the lifting cylinder is vertically arranged toward the detection platform, the pneumatic clamp is connected to the output end of the lifting cylinder, and the receiving hopper is tiltedly arranged on the detection frame.

[0007] In the application of traditional industrial automation sensor detection tooling, after the detection of each sensor is completed, it is necessary to rely on manual labor to pick up the sensor. This link not only increases the complexity of the operation, but also may cause human errors, such as sensor damage caused by improper picking, which in turn affects the quality of the sensor. At the same time, the detection efficiency is low, and it is difficult to meet the needs of modern industrial automation for efficient detection. By adopting the above technical solution, several detection seats are installed on the detection platform, and the pick-and-place mechanism is installed on the detection frame. The pick-and-place mechanism includes a pneumatic clamp, a lifting cylinder, a translation cylinder and a receiving hopper; when the sensor that has been detected on the detection seat is picked up, the sensor on the detection platform is detected. After the detection is completed, the drive part is started to drive the detection platform to rotate clockwise (or counterclockwise). This rotation process causes the detected sensor to gradually rotate to the bottom of the pneumatic clamp, while ensuring that the next sensor to be detected moves to the detection position , the lifting cylinder descends, causing the pneumatic gripper to descend to an appropriate height, the pneumatic gripper closes, and after accurately grasping the sensor, the lifting cylinder rises, and then the translation cylinder starts, driving the pneumatic gripper and the sensor to translate toward the receiving hopper until the sensor translates to above the receiving hopper, and the lifting cylinder descends again, causing the sensor to accurately fall into the receiving hopper. As the detection platform continues to rotate, new sensors to be detected continuously enter the detection position, and the detected sensors are successively grasped by the pneumatic gripper and placed in the receiving hopper, and the entire process is cyclical; the settings of pneumatic grippers, lifting cylinders, translation cylinders, and receiving hoppers help to achieve a high degree of automation without the need for manual participation in the picking process, which not only reduces the possibility of human errors, such as damage caused by improper sensor picking, but also greatly improves work efficiency and reduces labor costs. At the same time, the continuous detection process shortens the detection cycle of a single sensor and improves the overall detection efficiency.

[0008] Optionally, a bracket for supporting a translation cylinder is provided on the detection frame, and the translation cylinder is connected to the bracket.

[0009] By adopting the above technical solution, the bracket is installed and fixed on the detection frame, and one end of the translation cylinder is hingedly installed on the top of the bracket; through the setting of the bracket, it is ensured that the translation cylinder maintains a stable position and posture during operation, reducing the possibility of shaking or deviation during the movement of the pneumatic clamp driven by the translation cylinder, thereby ensuring the stability of the entire pick-and-place mechanism.

[0010] Optionally, a translation guide rod is provided on the bracket, and the translation guide rod is arranged along the extension and retraction direction of the translation cylinder. A translation guide block is slidably provided on the translation guide rod, and the translation guide block is connected to the lifting cylinder.

[0011] By adopting the above technical solution, the translation guide rod is installed and fixed on the bracket, the translation guide block is installed on the lifting cylinder, and the translation guide block slides on the translation guide rod; through the setting of the translation guide rod and the translation guide block, a clear sliding path is provided, which ensures the stability and linearity of the lifting cylinder during the translation process, helps to reduce the deviation or shaking of the lifting cylinder during the movement, and further improves the positioning accuracy and working stability of the entire pick-and-place mechanism.

[0012] Optionally, a lifting guide rod is vertically arranged on the top of the pneumatic clamp, and the lifting guide rod passes through the translation guide block and is slidably connected to the translation guide block.

[0013] By adopting the above technical scheme, the lifting guide rod is installed and fixed on the top of the pneumatic clamp, and the lifting guide rod is slidably connected to the translation guide block; through the setting of the lifting guide rod, the main function of the lifting guide rod is to provide stable guiding and positioning functions, ensuring that the movement trajectory of the pneumatic clamp during the lifting process is accurate, which not only improves the positioning accuracy of the pneumatic clamp, but also effectively reduces the deviation or shaking of the pneumatic clamp during the lifting process, thereby ensuring the accuracy and stability of the clamping operation.

[0014] Optionally, an anti-slip block is provided at the end of the lifting guide rod for preventing slipping, and the anti-slip block is connected to the end of the lifting guide rod away from the pneumatic clamping claw.

[0015] By adopting the above technical solution, the anti-drop block is installed and fixed on the end of the lifting guide rod; through the setting of the anti-drop block, the accidental drop of the lifting guide rod during operation can be effectively reduced, ensuring that the lifting guide rod always remains in the predetermined position, thereby improving the stability of the lifting guide rod.

[0016] Optionally, a support rod is provided on the detection frame, one end of the support rod is connected to the detection frame, and a lap plate is provided on the other end of the support rod, and the receiving hopper is connected to the lap plate.

[0017] By adopting the above technical solution, the support rod is vertically installed on the detection frame, the lap plate is arranged at the end of the support rod away from the detection frame, and the receiving hopper is installed on the lap plate; through the setting of the support rod and the lap plate, a stable support point can be provided for the receiving hopper, which helps to reduce the shaking or tilting that may occur in the receiving hopper when receiving the sensor, thereby enhancing the stability of the entire detection tooling.

[0018] Optionally, each of the detection seats is provided with a plurality of fastening bolts for fixing to the detection platform, and each of the detection seats is provided with a clamping groove for the pneumatic clamping claw to extend into.

[0019] By adopting the above technical solution, the detection seat is installed on the detection platform by fastening bolts, and the clamping groove is opened on the detection seat; through the setting of the fastening bolts and the clamping groove, the fastening bolts can ensure that the detection seat will not shift or loosen due to external force or vibration during the detection process, and the detection seat is reliably fixed. At the same time, the clamping groove conveniently cooperates with the pneumatic clamp to grasp the sensor, which reduces the operation time and labor costs and improves the efficiency of the entire detection process.

[0020] Optionally, the driving component includes a servo motor, the servo motor is connected to the detection frame, and the output end of the servo motor passes through the detection frame and is connected to the center of the detection platform.

[0021] By adopting the above technical solution, the driving part includes a servo motor; through the setting of the servo motor, the rotation angle, speed and position of its output shaft can be accurately controlled, thereby achieving precise driving of the detection platform, making the positioning of the sensor during the detection process more accurate, which helps to improve the detection accuracy.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] The pneumatic gripper, lifting cylinder, translation cylinder and receiving hopper help to achieve a high degree of automation without manual participation in the picking process, which not only reduces the possibility of human error, such as damage caused by improper sensor picking, but also greatly improves work efficiency and reduces labor costs. At the same time, the continuous detection process shortens the detection cycle of a single sensor and improves the overall detection efficiency. ;

[0024] By setting the bracket, the translation cylinder is ensured to maintain a stable position and posture during operation, reducing the possibility of shaking or offsetting of the pneumatic gripper driven by the translation cylinder, thus ensuring the stability of the entire pick-and-place mechanism;

[0025] Through the setting of the lifting guide rod, the main function of the lifting guide rod is to provide stable guiding and positioning functions, ensuring the accurate movement trajectory of the pneumatic gripper during the lifting process. It not only improves the positioning accuracy of the pneumatic gripper, but also effectively reduces the deviation or shaking of the pneumatic gripper during the lifting process, thereby ensuring the accuracy and stability of the clamping operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of an industrial automation sensor detection tooling in an embodiment of the present application.

[0027] Figure 2 It is a structural schematic diagram used to reflect the pick-and-place mechanism in the embodiment of the present application.

[0028] Explanation of the accompanying drawings: 1. Detection frame; 2. Detection platform; 3. Detection seat; 31. Fastening bolt; 32. Clamping groove; 4. Driving member; 41. Servo motor; 5. Pick-up and placement mechanism; 51. Pneumatic clamp; 52. Lifting cylinder; 53. Translation cylinder; 54. Material collecting hopper; 6. Bracket; 7. Translation guide rod; 8. Translation guide block; 9. Lifting guide rod; 91. Anti-slip block; 10. Support rod; 11. Lap plate. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-2 This application is described in further detail.

[0030] The present application embodiment discloses an industrial automation sensor detection tool. Figure 1 and Figure 2 The industrial automation sensor detection tooling includes a detection frame 1. In this embodiment, the detection frame 1 is made of a plurality of steel materials welded together. A detection platform 2 is installed on the detection frame 1. The detection platform 2 is a disc-shaped structure. A plurality of detection seats 3 are installed on the detection platform 2. The plurality of detection seats 3 are installed in sequence along the circumferential direction of the detection platform 2. The sensors to be detected are placed on the corresponding detection seats 3. A pick-up and placement mechanism 5 is also installed on the detection frame 1. The pick-up and placement mechanism 5 is used to grab the sensor. The placement of the sensor on the detection seat 3 in the detection tooling in this embodiment can be achieved manually or through an existing placement mechanism.

[0031] Reference Figure 1 A driving member 4 is installed on the detection frame 1, and the driving member 4 includes a servo motor 41. In this embodiment, the servo motor 41 can realize forward and reverse rotation. The servo motor 41 is installed at the bottom of the detection frame 1. The output end of the servo motor 41 passes through the detection frame 1 and is connected to the center of the detection platform 2. In this embodiment, a through hole is opened on the detection frame 1 for the output end of the servo motor 41 to extend out. The servo motor 41 accurately controls the rotation angle, speed and position of its output shaft, thereby realizing accurate driving of the detection platform 2.

[0032] Reference Figure 1 and Figure 2 In this embodiment, the number of detection seats 3 can be four groups, and the four groups of detection seats 3 are all installed with a plurality of fastening bolts 31. The detection seats 3 are fixed on the detection platform 2 by the fastening bolts 31. The fastening bolts 31 can ensure that the detection seats 3 will not be displaced or loosened due to external force or vibration during the detection process, and the detection seats 3 are reliably fixed.

[0033] Reference Figure 1 and Figure 2A clamping groove 32 is formed on each detection seat 3, and the clamping groove 32 facilitates the pick-up and placement mechanism 5 to clamp the sensor. At the same time, the clamping groove 32 conveniently cooperates with the pneumatic clamp 51 to grasp the sensor, which reduces the operation time and labor cost and improves the efficiency of the entire detection process.

[0034] Reference Figure 1 and Figure 2 The pick-and-place mechanism 5 includes a pneumatic clamp 51, a lifting cylinder 52, a translation cylinder 53 and a receiving hopper 54. A bracket 6 is installed on the top of the detection frame 1. The translation cylinder 53 is arranged on the top of the bracket 6. One end of the translation cylinder 53 is hingedly installed on the bracket 6, and the other end of the translation cylinder 53 is hingedly installed on the lifting cylinder 52.

[0035] Reference Figure 1 and Figure 2 A translation guide rod 7 is fixedly mounted on the bracket 6, and the translation guide rod 7 is mounted along the telescopic direction of the translation cylinder 53. A translation guide block 8 is slidably mounted on the translation guide rod 7, and the lifting cylinder 52 is mounted on the translation guide block 8. In this embodiment, the number of translation guide rods 7 is two, and the two translation guide rods 7 are symmetrically mounted on both sides of the translation cylinder 53; the translation guide rod 7 and the translation provide a clear sliding path, which ensures the stability and linearity of the lifting cylinder 52 during the translation process, helps to reduce the deviation or shaking of the lifting cylinder 52 during the movement, and further improves the positioning accuracy and working stability of the entire pick-and-place mechanism 5.

[0036] Reference Figure 1 and Figure 2 The lifting cylinder 52 is arranged vertically toward a certain detection seat 3 on the detection platform 2, and the pneumatic clamp 51 is installed on the output end of the lifting cylinder 52. A lifting guide rod 9 is vertically installed on the pneumatic clamp 51. The lifting guide rod 9 passes through the translation guide block 8 and is slidably connected to the translation guide block 8. In this embodiment, the number of lifting guide rods 9 is two, and the two lifting guide rods 9 are symmetrically installed on both sides of the lifting cylinder 52; the main function of the lifting guide rod 9 is to provide stable guiding and positioning functions, ensuring that the movement trajectory of the pneumatic clamp 51 during the lifting process is accurate and correct, which not only improves the positioning accuracy of the pneumatic clamp 51, but also effectively reduces the deviation or shaking of the pneumatic clamp 51 during the lifting process, thereby ensuring the accuracy and stability of the clamping operation.

[0037] Reference Figure 1 and Figure 2 The ends of the two lifting guide rods 9 are jointly equipped with anti-dropping blocks 91, which are installed at the ends of the lifting guide rods 9 away from the pneumatic clamps 51, so as to effectively reduce the accidental drop-off of the lifting guide rods 9 during operation, ensure that the lifting guide rods 9 always remain in the predetermined position, and improve the stability of the lifting guide rods 9.

[0038] Reference Figure 1The receiving hopper 54 is obliquely installed on one side of the detection frame 1. A hole for installing the receiving hopper 54 is penetrated through the detection frame 1. At the same time, a support rod 10 is vertically installed at the bottom of the detection frame 1. A lap plate 11 is fixed to the end of the support rod 10 away from the detection frame 1. The lap plate 11 is arranged vertically with the support rod 10. One end of the receiving hopper 54 is connected to the lap plate 11, which can provide a stable support point for the receiving hopper 54, which helps to reduce the shaking or tilting that may occur when the receiving hopper 54 receives the sensor, thereby enhancing the stability of the entire detection tooling.

[0039] The implementation principle of an industrial automation sensor detection tooling in the embodiment of the present application is as follows: when the sensor that has been detected on the detection seat 3 is taken, the sensor on the detection platform 2 is detected. After the detection is completed, the servo motor 41 is started to drive the detection platform 2 to rotate clockwise (or counterclockwise). This rotation process causes the detected sensor to gradually rotate to the bottom of the pneumatic clamp 51, while ensuring that the next sensor to be detected moves to the detection position. The lifting cylinder 52 descends to make the pneumatic clamp 51 descend to an appropriate height. The pneumatic clamp 51 closes. After accurately grasping the sensor, the lifting cylinder 52 rises, and then the translation cylinder 53 is started to drive the pneumatic clamp 51 and the sensor to translate toward the receiving hopper 54 until the sensor When it is translated to above the receiving hopper 54, the lifting cylinder 52 descends again, so that the sensor falls accurately into the receiving hopper 54. As the detection platform 2 continues to rotate, new sensors to be detected continuously enter the detection position, and the detected sensors are grasped by the pneumatic clamp 51 in turn and placed in the receiving hopper 54, and the whole process is repeated; the settings of the pneumatic clamp 51, the lifting cylinder 52, the translation cylinder 53 and the receiving hopper 54 help to achieve a high degree of automation, without the need for manual participation in the picking process, which not only reduces the possibility of human errors, such as damage caused by improper sensor picking, but also greatly improves work efficiency and reduces labor costs. At the same time, the continuous detection process shortens the detection cycle of a single sensor and improves the overall detection efficiency.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An industrial automation sensor detection tooling, characterized in that: The invention comprises a detection frame (1), wherein a detection platform (2) is arranged on the detection frame (1), wherein a plurality of detection seats (3) are arranged on the detection platform (2), wherein the plurality of detection seats (3) are arranged in sequence along the circumferential direction of the detection platform (2), wherein a driving member (4) for rotating the detection platform (2) is arranged on the detection frame (1), wherein a pick-up and placement mechanism (5) for grabbing a sensor is also arranged on the detection frame (1), wherein the pick-up and placement mechanism (5) comprises a pneumatic clamp (51), a lifting cylinder (52), a translation cylinder (53) and a material receiving hopper (54), wherein the translation cylinder (53) is connected to the detection frame (1), wherein an output end of the translation cylinder (53) is connected to the lifting cylinder (52), wherein the lifting cylinder (52) is arranged vertically toward the detection platform (2), wherein the pneumatic clamp (51) is connected to the output end of the lifting cylinder (52), and wherein the material receiving hopper (54) is arranged obliquely on the detection frame (1).

2. The industrial automation sensor detection tooling according to claim 1, characterized in that: The detection frame (1) is provided with a bracket (6) for supporting a translation cylinder (53), and the translation cylinder (53) is connected to the bracket (6).

3. The industrial automation sensor detection tooling according to claim 2 is characterized in that: The bracket (6) is provided with a translation guide rod (7), the translation guide rod (7) is arranged along the extension and retraction direction of the translation cylinder (53), the translation guide block (8) is slidably provided on the translation guide rod (7), and the translation guide block (8) is connected to the lifting cylinder (52).

4. The industrial automation sensor detection tooling according to claim 3 is characterized by: A lifting guide rod (9) is vertically arranged on the top of the pneumatic clamp (51), and the lifting guide rod (9) passes through the translation guide block (8) and is slidably connected to the translation guide block (8).

5. The industrial automation sensor detection tooling according to claim 4, characterized in that: An anti-slip block (91) for preventing slipping is provided at the end of the lifting guide rod (9), and the anti-slip block (91) is connected to the end of the lifting guide rod (9) away from the pneumatic clamping claw (51).

6. The industrial automation sensor detection tooling according to claim 1, characterized in that: The detection frame (1) is provided with a support rod (10), one end of the support rod (10) is connected to the detection frame (1), the other end of the support rod (10) is provided with a lap plate (11), and the receiving hopper (54) is connected to the lap plate (11).

7. The industrial automation sensor detection tooling according to claim 1, characterized in that: Each of the detection seats (3) is provided with a plurality of fastening bolts (31) for fixing with the detection platform (2), and each of the detection seats (3) is provided with a clamping groove (32) for the pneumatic clamping claw (51) to extend into.

8. The industrial automation sensor detection tooling according to claim 7, characterized in that: The driving member (4) comprises a servo motor (41), the servo motor (41) is connected to the detection frame (1), and the output end of the servo motor (41) passes through the detection frame (1) and is connected to the center of the detection platform (2).

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