Vacuum compression winding device for spring mattress
By designing a vacuum compression winding device including a winding frame, a hydraulic rod and a rotor, the cumbersome problem of the spring mattress winding process is solved, and the effect of automatic and rapid winding and feeding into the packaging sleeve is achieved, which improves the convenience and efficiency of equipment use.
Patent Information
- Application Number
- CN202421589582.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing spring mattresses need to be manually vacuum-compressed and transported to the winding device for winding. The whole process is cumbersome, time-consuming and labor-intensive, and the device is inconvenient to use.
A vacuum compression and winding device including a winding frame, a hydraulic rod, a push plate, a collar, a mounting block, a arc plate and a rotor drum is designed. The rotor drum in the winding frame is driven by a servo motor to rotate, and the mattress is automatically curled and fed into the packaging sleeve.
It realizes automatic quick winding and automatic feeding of spring mattresses into the packaging sleeve, improving the convenience of the device and the compression winding efficiency of the mattresses, avoiding the waste of time in transportation.
Smart Images

Figure CN222780686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mattress rolling equipment, in particular to a vacuum compression rolling device for a spring mattress. Background Art
[0002] At present, spring mattresses have become very common in people's furniture and daily necessities, and they are mainly used for people to sleep. Spring mattresses are commonly used in modern times and have better performance. Their cushion core is composed of springs, and fabric is wrapped around the springs to form a mattress. It has the advantages of good elasticity, good support, strong air permeability, and durability. In the existing processing mode, spring mattresses generally need to be compressed, folded and rolled up after processing and production, and finally transported to various stores or customers by transportation tools.
[0003] After searching, it was found that a spring mattress rolling and pressing device was disclosed in the Chinese Utility Model Patent Publication No. CN214827563U, which can quickly and conveniently roll and press the spring mattress, reducing the burden when rolling the spring mattress. However, when rolling up the existing spring mattress, vacuum compression is first performed, and then the compressed mattress is transported to the rolling device for rolling, and then manually bagged after rolling. The whole process is cumbersome, time-consuming and labor-intensive, and the device is inconvenient to use as a whole. Therefore, a vacuum compression and rolling device that can automatically transport, roll and bag the spring mattress after vacuum compression is needed. Utility Model Content
[0004] The main purpose of the utility model is to provide a vacuum compression and winding device for a spring mattress, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A vacuum compression winding device for a spring mattress comprises a winding frame, a hydraulic rod 1 is fixedly connected to the back of the winding frame, a push plate is fixedly connected to one end of the hydraulic rod 1, a sleeve is fixedly connected to the front of the winding frame, a conveyor belt 1 is arranged on one side of the winding frame, a conveyor belt 2 is arranged on one side of the conveyor belt 1, and a mounting frame is fixedly connected to the outer surface of the conveyor belt 2.
[0007] In order to achieve the effect of pushing the arc pressure plate to move, as a vacuum compression winding device of a spring mattress of the utility model, the front of the winding frame is fixedly connected to a mounting block, the inner wall of the mounting block is fixedly connected to a hydraulic rod 2, and one end of the hydraulic rod 2 is fixedly connected to the arc pressure plate.
[0008] In order to provide power for the rotation of the rotating shaft, as a vacuum compression and winding device of a spring mattress of the utility model, a servo motor is fixedly connected to the back of the winding frame, and the output end of the servo motor is fixedly connected to the rotating shaft.
[0009] In order to achieve the effect of driving the rotating rod 1 to rotate, as a vacuum compression and winding device for a spring mattress of the utility model, the outer surface of the rotating shaft is fixedly connected to the transmission component 1, and the inner wall of the transmission component 1 is fixedly connected to the rotating rod 1.
[0010] In order to achieve the effect of driving the rotating rod 2 to rotate, as a vacuum compression and winding device for a spring mattress of the utility model, the outer surface of the rotating rod 1 is fixedly connected to the transmission component 2, the inner wall of the transmission component 2 is fixedly connected to the rotating rod 2, and the outer surfaces of the rotating rod 1 and the rotating rod 2 are both fixedly connected to a rotating drum.
[0011] In order to achieve the effect of pushing the pressure plate to move, as a vacuum compression and winding device of a spring mattress of the utility model, the inner wall of the mounting frame is fixedly connected with a hydraulic rod three, the bottom end of the hydraulic rod three is fixedly connected with a pressure plate, and the lower surface of the pressure plate is fixedly connected with a soft rubber pad.
[0012] In order to achieve the effect of pushing the upper sealing heating wire to move, as a vacuum compression and winding device of a spring mattress of the utility model, one side of the pressing plate is fixedly connected with a fixed block, and the inner wall of the fixed block is fixedly connected with a hydraulic rod four.
[0013] In order to achieve the effect of compressing and sealing the film, as a vacuum compression and winding device for a spring mattress of the utility model, the bottom end of the hydraulic rod four is fixedly connected with an upper sealing heating wire, and one side of the conveyor belt two is fixedly connected with a lower sealing heating wire.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The vacuum compression and winding device of the spring mattress is provided with a winding frame, a hydraulic rod 1, a push plate, a sleeve ring, a mounting block, a hydraulic rod 2, an arc pressure sheet and a rotating drum. The servo motor is started to drive the rotating shaft to rotate, and the rotating rod 1 is driven to rotate through the transmission component 1, and the rotating rod 2 is driven to rotate through the transmission component 2, so that the rotating drum in the winding frame is rotated, and then the opening of the packaging cover of the rolled mattress is put on the sleeve ring, and the hydraulic rod 2 is started to press the arc pressure sheet on the packaging cover to fix the opening of the packaging cover, and then the mattress is compressed by the vacuum pump. The conveyor belt 2 and the conveyor belt 1 are transported to the winding frame, and one side of the mattress gradually curls up after contacting the rotating drum. As the mattress is continuously transported and moved, the mattress is rolled up under the action of multiple rotating drums, and finally the hydraulic rod 1 is started to push the push plate to move the rolled mattress completely into the packaging cover. At this time, the hydraulic rod 2 is reset so that the arc pressure sheet no longer presses the packaging cover, and the winding and packaging of the spring mattress is completed, so that the mattress can be automatically and quickly rolled up and automatically sent to the packaging cover, thereby improving the convenience of the device and ensuring the compression and rolling efficiency of the mattress.
[0016] 2. The vacuum compression and winding device of the spring mattress, through the arrangement of conveyor belt 1, conveyor belt 2, mounting frame, hydraulic rod 3, pressure plate, soft rubber pad, upper sealing heating wire and lower sealing heating wire, can place the spring mattress covered with film completely on conveyor belt 2 with the film opening facing outward, start hydraulic rod 3 to move the pressure plate and soft rubber pad downward to press on the mattress, and gradually flatten the mattress to discharge gas from the film opening, then start hydraulic rod 4 to push the upper sealing heating wire to move toward the lower sealing heating wire to seal the film, and only start conveyor belt 2 and conveyor belt 1 to transport the mattress to the winding frame for winding, so that the mattress can be automatically sent to the winding place after vacuum compression, avoiding wasting time in handling and transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a vacuum compression and winding device for a spring mattress in Example 1 of the utility model;
[0018] Figure 2 This is a schematic diagram of the axonometric structure of a vacuum compression and winding device for a spring mattress in Example 1 of the utility model, viewed from above;
[0019] Figure 3 This is a schematic diagram of the axonometric structure of a vacuum compression and winding device of a spring mattress in a rear view according to Embodiment 1 of the utility model;
[0020] Figure 4 This is a vacuum compression and winding device for a spring mattress in Example 1 of the utility model. Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0021] Figure 5 This is a schematic cross-sectional structural diagram of a vacuum compression and winding device for a spring mattress in a front view according to Embodiment 1 of the utility model;
[0022] Figure 6 This is a cross-sectional structural schematic diagram of a vacuum compression and winding device for a spring mattress from the right side in Example 1 of the utility model;
[0023] Figure 7 This is a schematic diagram of the isometric structure of a pressing sheet in a vacuum compression and winding device of a spring mattress in Example 1 of the utility model;
[0024] Figure 8 This is a schematic diagram of the axonometric structure of a winding frame in a vacuum compression winding device for a spring mattress according to Example 1 of the utility model.
[0025] In the figure: 1. Winding frame; 2. Hydraulic rod 1; 3. Push plate; 4. Ring; 5. Mounting block; 6. Hydraulic rod 2; 7. Arc pressure plate; 8. Servo motor; 9. Rotating shaft; 10. Transmission component 1; 11. Rotating rod 1; 12. Transmission component 2; 13. Rotating rod 2; 14. Rotating drum; 15. Conveyor belt 1; 16. Conveyor belt 2; 17. Mounting frame; 18. Hydraulic rod 3; 19. Pressure plate; 20. Soft rubber pad; 21. Fixing block; 22. Hydraulic rod 4; 23. Upper sealing heating wire; 24. Lower sealing heating wire. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] like Figure 1-8 As shown, a vacuum compression winding device for a spring mattress includes a winding frame 1, a hydraulic rod 2 is fixedly connected to the back of the winding frame 1, a push plate 3 is fixedly connected to one end of the hydraulic rod 2, a sleeve ring 4 is fixedly connected to the front of the winding frame 1, a conveyor belt 15 is arranged on one side of the winding frame 1, a conveyor belt 2 16 is arranged on one side of the conveyor belt 15, and a mounting frame 17 is fixedly connected to the outer surface of the conveyor belt 2 16.
[0029] When in use, the winding frame 1 is placed on one side of the conveyor belt 15 through the arrangement of the winding frame 1, the hydraulic rod 2, the push plate 3, the collar 4, the mounting block 5, the hydraulic rod 2, the arc pressure sheet 7 and the rotating drum 14. The winding frame 1 is a winding mechanism composed of multiple rotating drums 14. The front of the winding frame 1 is the collar 4, and three arc pressure sheets 7 are arranged outside the collar 4. When the device is used, the servo motor 8 is first started to drive the rotating shaft 9 to rotate, and the rotating rod 11 is driven to rotate through the transmission component 10, and then the rotating rod 2 13 is driven to rotate through the transmission component 2 12, so that the rotating drum 14 in the winding frame 1 is rotated, and then the packaging cover opening of the mattress after winding is put on the collar 4, and the hydraulic pressure is started. Rod 2 6 makes the arc pressure piece 7 press on the packaging sleeve to fix the opening of the packaging sleeve. Then, the mattress is transported to the winding frame 1 by conveyor belt 2 16 and conveyor belt 1 15 after vacuum compression. One side of the mattress gradually curls up after contacting the rotating drum 14. As the mattress is continuously transported and moved, the mattress is rolled up under the action of multiple rotating drums 14. Finally, hydraulic rod 1 2 is started to push the push plate 3 to move the rolled mattress completely into the packaging sleeve. At this time, hydraulic rod 2 6 is reset to make the arc pressure piece 7 no longer press the packaging sleeve, completing the winding and packaging of the spring mattress. In this way, the mattress can be automatically and quickly rolled up and automatically sent to the packaging sleeve, thereby improving the convenience of the device and ensuring the compression and rolling efficiency of the mattress.
[0030] In this embodiment, a mounting block 5 is fixedly connected to the front of the winding frame 1 , a hydraulic rod 2 6 is fixedly connected to the inner wall of the mounting block 5 , and an arc pressure plate 7 is fixedly connected to one end of the hydraulic rod 2 6 .
[0031] When in use, the arc pressure piece 7 is pushed to move by the setting of the hydraulic rod 2 6 .
[0032] In this embodiment, a servo motor 8 is fixedly connected to the back of the winding frame 1 , and a rotating shaft 9 is fixedly connected to the output end of the servo motor 8 .
[0033] During specific use, the servo motor 8 is provided to provide power for the rotation of the rotating shaft 9.
[0034] In this embodiment, a transmission component 10 is fixedly connected to the outer surface of the rotating shaft 9, and a rotating rod 11 is fixedly connected to the inner wall of the transmission component 10.
[0035] During specific use, the transmission assembly 10 is used to drive the rotating rod 11 to rotate.
[0036] In this embodiment, the outer surface of the rotating rod 11 is fixedly connected to the transmission component 2 12, the inner wall of the transmission component 2 12 is fixedly connected to the rotating rod 2 13, and the outer surfaces of the rotating rod 11 and the rotating rod 2 13 are fixedly connected to the rotating drum 14.
[0037] When in use, the second transmission assembly 12 is used to drive the second rotating rod 13 to rotate.
[0038] In this embodiment, a hydraulic rod 3 18 is fixedly connected to the inner wall of the mounting frame 17 , a pressure plate 19 is fixedly connected to the bottom end of the hydraulic rod 3 18 , and a soft rubber pad 20 is fixedly connected to the lower surface of the pressure plate 19 .
[0039] When in use, the hydraulic rod 18 is used to push the pressure plate 19 to move.
[0040] In this embodiment, a fixing block 21 is fixedly connected to one side of the pressure plate 19, and a hydraulic rod 22 is fixedly connected to the inner wall of the fixing block 21.
[0041] During specific use, the upper sealing heating wire 23 is pushed to move through the setting of the hydraulic rod 22.
[0042] In this embodiment, the bottom end of the hydraulic rod 22 is fixedly connected to an upper sealing heating wire 23, and one side of the conveyor belt 2 16 is fixedly connected to a lower sealing heating wire 24.
[0043] When in use, the film is compressed and sealed by the upper sealing heating wire 23 and the lower sealing heating wire 24 .
[0044] Working principle: When the device is used, first start the servo motor 8 to drive the rotating shaft 9 to rotate, and then drive the rotating rod 11 to rotate through the transmission component 10, and then drive the rotating rod 2 13 to rotate through the transmission component 2 12, so that the rotating drum 14 in the winding frame 1 rotates, and then the opening of the packaging cover of the rolled mattress is put on the ring 4, and the hydraulic rod 2 6 is started to press the arc pressure sheet 7 on the packaging cover to fix the opening of the packaging cover, and then the vacuum compressed mattress is transported to the winding frame 1 by the conveyor belt 2 16 and the conveyor belt 1 15. One side of the mattress gradually curls up after contacting the rotating drum 14. As the mattress is continuously transported and moved, the mattress is rolled up under the action of multiple rotating drums 14, and finally the hydraulic rod 1 2 is started to push the push plate 3 to move the rolled mattress completely into the packaging cover. At this time, the hydraulic rod 2 6 is reset to make the arc pressure sheet 7 no longer press the packaging cover, and the winding and packaging of the spring mattress is completed.
[0045] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A vacuum compression and winding device for a spring mattress, comprising a winding frame (1), characterized in that: The back of the winding frame (1) is fixedly connected to a hydraulic rod 1 (2), one end of the hydraulic rod 1 (2) is fixedly connected to a push plate (3), the front of the winding frame (1) is fixedly connected to a sleeve ring (4), one side of the winding frame (1) is provided with a conveyor belt 1 (15), one side of the conveyor belt 1 (15) is provided with a conveyor belt 2 (16), and the outer surface of the conveyor belt 2 (16) is fixedly connected to a mounting frame (17).
2. The vacuum compression and winding device for a spring mattress according to claim 1, characterized in that: The front of the winding frame (1) is fixedly connected to a mounting block (5), the inner wall of the mounting block (5) is fixedly connected to a second hydraulic rod (6), and one end of the second hydraulic rod (6) is fixedly connected to an arc pressure plate (7).
3. The vacuum compression and winding device for a spring mattress according to claim 1, characterized in that: A servo motor (8) is fixedly connected to the back of the winding frame (1), and a rotating shaft (9) is fixedly connected to the output end of the servo motor (8).
4. The vacuum compression and winding device for a spring mattress according to claim 3, characterized in that: The outer surface of the rotating shaft (9) is fixedly connected to a transmission component 1 (10), and the inner wall of the transmission component 1 (10) is fixedly connected to a rotating rod 1 (11).
5. The vacuum compression and winding device for a spring mattress according to claim 4, characterized in that: The outer surface of the rotating rod 1 (11) is fixedly connected to the transmission component 2 (12), the inner wall of the transmission component 2 (12) is fixedly connected to the rotating rod 2 (13), and the outer surfaces of the rotating rod 1 (11) and the rotating rod 2 (13) are both fixedly connected to the rotating drum (14).
6. The vacuum compression and winding device for a spring mattress according to claim 1, characterized in that: The inner wall of the mounting frame (17) is fixedly connected to a hydraulic rod three (18), the bottom end of the hydraulic rod three (18) is fixedly connected to a pressure plate (19), and the lower surface of the pressure plate (19) is fixedly connected to a soft rubber pad (20).
7. The vacuum compression and winding device for a spring mattress according to claim 6, characterized in that: A fixed block (21) is fixedly connected to one side of the pressure plate (19), and a hydraulic rod four (22) is fixedly connected to the inner wall of the fixed block (21).
8. The vacuum compression and winding device for a spring mattress according to claim 7, characterized in that: The bottom end of the hydraulic rod four (22) is fixedly connected with an upper sealing heating wire (23), and one side of the conveyor belt two (16) is fixedly connected with a lower sealing heating wire (24).
Citation Information
Patent Citations
Spring mattress rolling and pressing device
CN214827563U