Automatic glass correction mechanism

By designing the glass automatic correction mechanism, the correction push mechanism and the correction activity wheel are used to achieve accurate correction of the glass plate, the problem of offsetting the glass plate during processing is solved, and positioning accuracy and production efficiency are improved.

CN222781050UActive Publication Date: 2025-04-22HUMAN INTELLIGENT MACHINE
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Patent Information

Application Number
CN202421684718.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-22
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

During the glass processing process, the glass plate is easily deviated during the transmission process due to vibration, uneven friction, etc., resulting in the positioning reference not meeting the requirements of the next process, affecting the processing quality and possibly damaging the equipment.

Method used

An automatic glass correction mechanism is designed, including a conveying table, a correction pushing mechanism and a correction movable wheel. The correction movable wheel is driven by a correction power motor to perform horizontal movement, and the precise correction of the glass plate is achieved with the fixed wheel.

Benefits of technology

The mechanism can detect and correct the position of the glass plate in real time, improve the positioning accuracy of the glass plate, reduce manual intervention and maintenance costs, and improve production efficiency and product quality.

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    Figure CN222781050U_ABST
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Abstract

The utility model relates to the technical field of glass processing equipment, in particular to an automatic glass correcting mechanism which comprises an equipment main frame, a conveying table top is installed on the top of the equipment main frame, two sets of correcting pushing mechanisms are arranged on the conveying table top, correcting movable depended wheels are installed on the correcting pushing mechanisms, and the correcting pushing mechanisms are driven by a correcting power motor. A fixed depended wheel is installed on the upper portion of the side, away from the correcting movable depended wheel, of the equipment main frame. According to the automatic glass correction mechanism, the correction movable depended wheel and the fixed depended wheel are used in cooperation, the position of the glass plate can be detected and corrected in real time, it is ensured that the positioning reference edge of the glass plate is completely consistent with the requirement of the next procedure, and therefore the positioning precision of the glass plate is greatly improved. Manual intervention is not needed in the automatic correction process, the time and labor cost needed by manual carrying and manual correction are reduced, meanwhile, production delay and errors caused by human factors are avoided, and the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass processing equipment, in particular to an automatic glass correction mechanism. Background Art

[0002] In the glass processing industry, with the widespread use of automated production lines, higher requirements are placed on the accuracy and efficiency of glass sheet transfer between various processes. In the traditional glass processing process, when glass sheets enter the next process from one process, they often need to rely on manual handling or simple mechanical conveying devices. However, these methods often cannot ensure the absolute accuracy of the position of the glass sheets, especially in high-speed, high-volume production environments. Glass sheets are prone to offset due to various reasons (such as vibration, uneven friction, etc.), resulting in the positioning reference edge not meeting the requirements of the next process.

[0003] If the offset glass sheet is not discovered and corrected in time, it will not only affect the quality of subsequent processing and produce defective products, but may also cause damage to production equipment, increase maintenance costs and downtime. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic glass correction mechanism to solve the problem proposed in the above background technology that if the offset glass plate cannot be discovered and corrected in time, it will not only affect the subsequent processing quality and produce defective products, but also may cause damage to the production equipment, increase maintenance costs and downtime.

[0005] To achieve the above-mentioned purpose, the utility model provides an automatic glass correction mechanism, including an equipment main frame, a conveying table is installed on the top of the equipment main frame, two groups of correction pushing mechanisms are arranged on the conveying table, and a correction movable leaning wheel is installed on the correction pushing mechanism. The correction pushing mechanism is driven by a correction power motor to drive the correction movable leaning wheel to move horizontally, and a fixed leaning wheel is installed on the upper part of the side of the equipment main frame away from the correction movable leaning wheel.

[0006] Preferably, the conveying table comprises a plurality of conveying rollers arranged at equal intervals, and both ends of the conveying rollers are rotatably connected to the main frame of the equipment through bearings.

[0007] Preferably, the correction pushing mechanism comprises a belt, pulleys are installed at both ends of the belt, and the pulleys are installed on the main frame of the equipment through a bearing seat.

[0008] Preferably, the two pulleys are connected via a driven shaft, and the output shaft of the correction power motor is connected to the driven shaft via a transmission belt.

[0009] Preferably, the correction movable wheel comprises a horizontal rod, which is fixed on the belt through a fixing plate, and a plurality of rollers are installed on the horizontal rod at equal intervals.

[0010] Preferably, the fixed supporting wheel comprises a horizontal rod, both ends of which are fixed on the main frame of the equipment, and a plurality of rollers are installed on the horizontal rod at equal intervals.

[0011] Preferably, a control system is installed on the outside of the main frame of the equipment, and the control system includes a PLC single-chip microcomputer, and the output end of the PLC single-chip microcomputer is electrically connected to the input end of the correction power motor.

[0012] Preferably, the conveying rollers on the conveying table are driven to rotate by a motor.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. In the automatic glass correction mechanism, the coordinated use of the correction movable support wheel and the fixed support wheel can detect and correct the position of the glass plate in real time, ensuring that its positioning reference edge is completely consistent with the requirements of the next process, thereby greatly improving the positioning accuracy of the glass plate. The automated correction process does not require human intervention, reducing the time and labor costs required for manual handling and manual correction, while avoiding production delays and errors caused by human factors, and significantly improving production efficiency. Timely correction of offset glass plates avoids equipment collision and damage caused by inaccurate positioning, reduces maintenance costs and downtime, and ensures stable operation of the production line.

[0015] 2. In the automatic glass correction mechanism, the precise correction mechanism ensures the accurate transfer of glass plates between various processes, reduces defective products caused by position offset, and improves overall product quality and customer satisfaction. The mechanism is flexibly designed and can be adjusted according to glass plates of different sizes and thicknesses. It is suitable for a variety of glass processing scenarios and has strong versatility and adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 A local enlarged schematic diagram of point A in the middle.

[0018] The meaning of each number in the figure is:

[0019] 1. Control system; 2. Correction power motor; 21. Transmission belt; 22. Driven shaft; 3. Equipment main frame; 4. Conveying table; 5. Fixed supporting wheel; 6. Correction pushing mechanism; 61. Belt; 62. Pulley; 7. Correction movable supporting wheel; 71. Fixed plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides a glass automatic correction mechanism, such as Figure 1-Figure 2 As shown, the main frame 3 of the equipment is provided with a conveying table 4 on the top of the main frame 3 of the equipment, and two sets of correction pushing mechanisms 6 are provided on the conveying table 4. The correction pushing mechanism 6 is provided with a correction movable wheel 7. The correction pushing mechanism 6 is driven by the correction power motor 2 to drive the correction movable wheel 7 to move horizontally. The upper part of the main frame 3 of the equipment away from the correction movable wheel 7 is provided with a fixed wheel 5. The components are tightly connected to the main frame 3 of the equipment by bolts, which ensures the overall stability of the mechanism and the reliability of operation. At the same time, this modular design makes installation and maintenance more convenient and reduces the cost of use. The control system is tightly connected to each motor and cylinder through wires or air pipes, realizing the precise control of the correction power motor, the conveying table and the correction pushing mechanism. This automatic control method not only improves production efficiency, but also ensures the accuracy and consistency of the correction action. The forward or reverse rotation of the correction power motor drives the correction movable wheel forward and backward, and works together with the fixed wheel to achieve accurate correction of the glass. This design effectively solves the problem of glass offset during processing and improves product quality. The mechanism is flexible in design and can be adjusted according to glass plates of different sizes and thicknesses, making it suitable for a variety of glass processing scenarios. Its compact structure and efficient correction capabilities make it widely used in the glass processing industry.

[0022] In this embodiment, the conveying table 4 includes a plurality of conveying rollers arranged at equal intervals, and both ends of the conveying rollers are rotatably connected to the equipment main frame 3 through bearings, so as to facilitate stable transmission of the glass.

[0023] Specifically, the correction pushing mechanism 6 includes a belt 61, and pulleys 62 are installed at both ends of the belt 61. The pulleys 62 are installed on the equipment main frame 3 through bearing seats to facilitate the horizontal movement of the correction movable wheel 7.

[0024] Furthermore, the two pulleys 62 are connected via a driven shaft 22 , and the output shaft of the correction power motor 2 is connected to the driven shaft 22 via a transmission belt 21 , thereby ensuring stable operation of the pulleys 62 .

[0025] Furthermore, the correction movable wheel 7 includes a horizontal rod, which is fixed on the belt 61 through a fixing plate 71, and a plurality of rollers are installed on the horizontal rod at equal intervals to facilitate the transmission of the glass when the glass is pushed.

[0026] Furthermore, the fixed wheel 5 includes a horizontal rod, both ends of which are fixed on the equipment main frame 3 , and a number of rollers are installed on the horizontal rod at equal intervals to ensure that one side of the glass is against the fixed wheel 5 .

[0027] Furthermore, a control system 1 is installed on the outside of the main frame 3 of the equipment. The control system 1 includes a PLC single chip microcomputer. The output end of the PLC single chip microcomputer is electrically connected to the input end of the correction power motor 2, which is convenient for controlling the pushing and correction of the glass.

[0028] Furthermore, the conveying rollers on the conveying table 4 are driven to rotate by a motor to provide power for conveying the glass.

[0029] When the glass automatic correction mechanism of the utility model is used, first, when the glass plate enters the conveying table 4, it is stably conveyed by a plurality of equally spaced conveying rollers. Both ends of these conveying rollers are rotatably connected to the equipment main frame 3 through bearings, ensuring the stability of the glass plate during the conveying process.

[0030] At the same time, the control system 1 starts working. It is closely connected with each motor and cylinder through wires or air pipes to achieve precise control of the entire correction mechanism. When the glass plate position is detected to be offset, the control system 1 will issue a command to start the correction power motor 2.

[0031] The output shaft of the correction power motor 2 is connected to the driven shaft 22 through the transmission belt 21, thereby driving the two pulleys 62 to start rotating. The two pulleys 62 are connected by a belt 61, and the correction movable pulley 7 is fixed on the belt 61. Therefore, when the pulley 62 rotates, it will drive the correction movable pulley 7 to move horizontally.

[0032] The correction movable support wheel 7 includes a horizontal rod, on which a plurality of rollers are installed at equal intervals. Driven by the belt 61, these rollers push the deviated glass plate to the fixed support wheel 5 on the equipment main frame 3. The fixed support wheel 5 also includes a horizontal rod and a plurality of rollers, which are fixed on the equipment main frame 3 and serve as a reference for glass plate correction.

[0033] Under the joint action of the correction movable support wheel 7 and the fixed support wheel 5, the glass plate will be accurately corrected to the correct position. Then, the correction power motor 2 stops working, and the glass plate continues to be transmitted by the conveying roller on the conveying table 4 to enter the next process.

[0034] Finally, it should be noted that the control system 1 in this embodiment, the electronic components in the above-mentioned parts are all universal standard parts or parts known to technical personnel in this field, and their structures and principles can be known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle part of this device, all the above-mentioned electrical components are connected by wires respectively, and the specific connection means should refer to the working sequence between the electrical components in the above-mentioned working principle to complete the electrical connection, which are all well-known technologies in the field.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A glass automatic correction mechanism, comprising a device main frame (3), characterized in that: A conveying table (4) is installed on the top of the main frame (3) of the equipment. Two sets of correction pushing mechanisms (6) are arranged on the conveying table (4). A correction movable supporting wheel (7) is installed on the correction pushing mechanism (6). The correction pushing mechanism (6) is driven by a correction power motor (2) to drive the correction movable supporting wheel (7) to move horizontally. A fixed supporting wheel (5) is installed on the upper part of the side of the main frame (3) of the equipment away from the correction movable supporting wheel (7).

2. The automatic glass correction mechanism according to claim 1, characterized in that: The conveying table (4) comprises a plurality of conveying rollers arranged at equal intervals, and both ends of the conveying rollers are rotatably connected to the equipment main frame (3) via bearings.

3. The automatic glass correction mechanism according to claim 1, characterized in that: The correction pushing mechanism (6) comprises a belt (61), and pulleys (62) are installed at both ends of the belt (61), and the pulleys (62) are installed on the equipment main frame (3) through a bearing seat.

4. The automatic glass correction mechanism according to claim 3, characterized in that: The two pulleys (62) are connected via a driven shaft (22), and the output shaft of the correction power motor (2) is connected to the driven shaft (22) via a transmission belt (21).

5. The automatic glass correction mechanism according to claim 3, characterized in that: The correction movable supporting wheel (7) comprises a horizontal rod, which is fixed on the belt (61) through a fixing plate (71), and a plurality of rollers are installed on the horizontal rod at equal intervals.

6. The automatic glass correction mechanism according to claim 1, characterized in that: The fixed supporting wheel (5) comprises a horizontal rod, the two ends of which are fixed on the main frame (3) of the equipment, and a plurality of rollers are installed on the horizontal rod at equal intervals.

7. The automatic glass correction mechanism according to claim 1, characterized in that: A control system (1) is installed on the outside of the main frame (3) of the equipment. The control system (1) comprises a PLC single chip computer. The output end of the PLC single chip computer is electrically connected to the input end of the correction power motor (2).

8. The automatic glass correction mechanism according to claim 1, characterized in that: The conveying rollers on the conveying table (4) are driven to rotate by a motor.