High-turbine-strength speed reducer with long service life
By introducing flow pipes and peristaltic pump systems into the reducer, the circulation of liquid and impurity filtration are achieved, which solves the problems of uneven lubricating oil addition and rust of parts in the existing reducer, extends the service life of the equipment and improves functionality.
Patent Information
- Application Number
- CN202421800422.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During long-term operation of existing reducers, lubricating oil is added unevenly and the parts are prone to rust, and it is difficult to clean parts due to the closed structure.
A high-turbo strength reducer is designed, using a flow tube and a peristaltic pump system to realize the circulation of liquids, and filter impurities through the filter mechanism on the flow tube, increasing the uniformity of lubrication and cleaning.
It realizes the uniform distribution of lubricant fluid inside the reducer and the effective circulation of cleaning fluid, extends the service life of the reducer, and concentrates impurities through the filtering mechanism, improving the functionality of the equipment.
Smart Images

Figure CN222782994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducers, in particular to a high-turbine strength reducer with a long service life. Background Art
[0002] A reducer is an independent component consisting of a gear transmission, a worm transmission, or a gear-worm transmission enclosed in a rigid housing. It is often used as a reduction transmission device between a prime mover and a working machine. It matches the speed and transmits torque between the prime mover and the working machine or the actuator. It is widely used in modern machinery. Existing reducers are mostly maintained by adding lubricating oil, but this maintenance is not thorough enough because reducers are often closed and it is difficult to add lubricating oil evenly. In addition, the internal parts of existing reducers may rust during long-term operation. However, since the parts are tight and the outer shell is difficult to open, the parts are difficult to clean. For this reason, we have proposed a high-turbine-strength reducer with a long service life to solve the above problems. Utility Model Content
[0003] The utility model aims to provide a high-turbine strength reducer with a long service life, so as to solve the problems of uneven addition of lubricating oil and difficult cleaning of rusted parts proposed in the above background technology.
[0004] To achieve the above object, the utility model provides the following technical solution: a high-turbine strength reducer with a long service life, comprising a motor, on which the reducer is fixedly mounted.
[0005] A threaded ring is fixedly installed on the upper side of the reducer and the lower end of the rear side of the reducer, and the threaded ring is connected to the reducer. A flow pipe is arranged on the reducer, and a threaded sleeve is rotatably installed at the end of the flow pipe. The threaded sleeve is connected to the threaded ring through a thread sleeve.
[0006] A peristaltic mechanism, the peristaltic mechanism being arranged on the reducer and being used to move the liquid in the circulation tube;
[0007] The filter mechanism is arranged on the circulation pipe and is used for filtering impurities in the liquid.
[0008] Preferably, the threaded sleeve is provided with anti-slip grooves in an array, and the circulation pipe is provided with a telescopic tube.
[0009] Preferably, the peristaltic mechanism comprises a hose, which is arranged on the circulation pipe and communicated with the circulation pipe, and the reducer is provided with a peristaltic pump, and the peristaltic wheel of the peristaltic pump abuts against the hose.
[0010] Preferably, the peristaltic pump is fixedly mounted on a mounting frame, an array of insertion holes is provided on the mounting frame, an insertion block is inserted on the mounting frame, the upper and lower ends of the insertion block are inserted in the insertion holes, a screw is movably inserted in the center position of the insertion block, two groups of limiting holes are provided on the rear side of the reducer, a screw sleeve is arranged between the two groups of limiting holes, the upper and lower ends of the insertion block are inserted in the limiting holes, and the screw is screwed in the screw sleeve through a thread.
[0011] Preferably, the filtering mechanism comprises an inclined tube, which is arranged on the circulation tube and communicated with the circulation tube, the storage tube is screwed onto the inclined tube via a thread, a filtering inclined plate is arranged in the circulation tube, and the filtering inclined plate is arranged at the inclined tube.
[0012] Preferably, a threaded plug is threadably mounted on the threaded ring, and a flexible pad is disposed on the lower side of the threaded plug.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the utility model uses a circulation tube that can circulate liquid through the reducer, so that sufficient lubricating liquid is injected into the reducer for lubrication and then excess lubricating liquid is discharged, so that the equipment is lubricated evenly. The equipment can also clean the parts in the reducer by injecting cleaning liquid into the reducer, and iron filings removed from the reducer can be concentrated in the storage tube, thereby increasing the functionality of the equipment when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a rear view schematic diagram of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the utility model from a rear view;
[0018] Figure 4 It is a schematic diagram of the structural disassembly of the utility model.
[0019] In the figure: 1. Motor; 2. Reducer; 3. Threaded ring; 4. Circulation pipe; 5. Threaded sleeve; 6. Telescopic pipe; 7. Hose; 8. Peristaltic pump; 9. Mounting frame; 10. Insertion hole; 11. Insertion block; 12. Screw; 13. Limiting hole; 14. Screw sleeve; 15. Inclined tube; 16. Storage tube; 17. Filter inclined plate; 18. Threaded plug; 19. Flexible pad. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides an embodiment: a high-turbine strength reducer with a long service life, comprising a motor 1, a reducer 2 is fixedly installed on the motor 1,
[0022] A threaded ring 3 is fixedly installed on the upper side of the reducer 2 and the lower end of the rear side of the reducer 2, and the threaded ring 3 is connected to the reducer 2. A flow pipe 4 is arranged on the reducer 2, and a threaded sleeve 5 is rotatably installed at the end of the flow pipe 4. The threaded sleeve 5 is connected to the threaded ring 3 through a threaded sleeve.
[0023] A peristaltic mechanism, which is arranged on the reducer 2 and is used to move the liquid in the circulation tube 4;
[0024] The filtering mechanism is arranged on the circulation pipe 4 and is used to filter impurities in the liquid. The device uses a peristaltic mechanism that can circulate the liquid in the reducer 2 so that the lubricating liquid or cleaning liquid in the reducer 2 can evenly lubricate or clean the reducer 2. In addition, a filtering mechanism is also provided so that the iron filings removed from the reducer 2 can be concentrated in the storage pipe 16, thereby increasing the functionality of the device when in use;
[0025] Furthermore, the threaded sleeve 5 is provided with anti-slip grooves, and the flow pipe 4 is provided with a telescopic pipe 6. Figure 2 As shown, this structure enables the flow pipe 4 to be stably mounted on the reducer 2 and to be detachable.
[0026] Furthermore, the peristaltic mechanism includes a hose 7, which is arranged on the circulation pipe 4 and communicated with the circulation pipe 4. The reducer 2 is provided with a peristaltic pump 8, and the peristaltic wheel of the peristaltic pump 8 abuts against the hose 7. Figure 2As shown, this structure allows the liquid in the circulation tube 4 to circulate, thereby increasing the uniformity of lubrication or cleaning when the equipment is in use.
[0027] Further, the peristaltic pump 8 is fixedly mounted on the mounting frame 9, an array of insertion holes 10 is provided on the mounting frame 9, an insertion block 11 is inserted on the mounting frame 9, the upper and lower ends of the insertion block 11 are inserted in the insertion holes 10, a screw 12 is movably inserted in the center position of the insertion block 11, two groups of limiting holes 13 are provided on the rear side of the reducer 2, a screw sleeve 14 is provided between the two groups of limiting holes 13, the upper and lower ends of the insertion block 11 are inserted in the limiting holes 13, and the screw 12 is screwed in the screw sleeve 14 through a thread, as shown in FIG. Figure 3 As shown, this structure allows the peristaltic pump 8 to be fixedly mounted on the reducer 2 or to be disassembled, which increases the selectivity of the equipment when used.
[0028] Further, the filtering mechanism includes an inclined tube 15, which is arranged on the flow tube 4 and is connected to the flow tube 4. A storage tube 16 is screwed on the inclined tube 15 through a thread. A filtering inclined plate 17 is arranged in the flow tube 4. The position of the filtering inclined plate 17 is set at the inclined tube 15. Figure 3 As shown, this structure enables the liquid in the reducer 2 to filter the impurities into the storage tube 16 under the filtration of the filter inclined plate 17 during the circulation process, thereby filtering the impurities.
[0029] Furthermore, a threaded plug 18 is threadedly mounted on the threaded ring 3, and a flexible pad 19 is disposed on the lower side of the threaded plug 18. Figure 4 As shown, this structure enables the device to perform good sealing on the threaded ring 3 even when the circulation tube 4 is not used, thereby increasing the stability of the device during use.
[0030] Working principle: When in use, fill the reducer 2 with lubricating liquid or cleaning liquid through the threaded ring 3, screw the threaded sleeve 5 on the threaded ring 3 through threads, then install the peristaltic pump 8 on the reducer 2, fit the mounting frame 9 on the reducer 2 so that the insertion hole 10 is opposite to the limiting hole 13, then insert the insertion block 11 into the insertion hole 10 and insert it into the limiting hole 13, then screw the screw 12 into the threaded sleeve 14 to complete the fixation, at this time, the peristaltic wheel of the peristaltic pump 8 is against the hose 7, start the peristaltic pump 8 so that the peristaltic pump 8 squeezes the hose 7 so that the liquid in the reducer 2 can circulate, at this time, the filter inclined plate 17 can filter impurities in the liquid, so that the impurities can enter the storage tube 16, the circulation tube 4 can also be disassembled, and then the threaded plug 18 is screwed on the threaded ring 3 to seal the threaded ring 3, the above is the entire working principle of the utility model.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A high-turbine strength speed reducer with a long service life, comprising a motor (1), a speed reducer (2) fixedly mounted on the motor (1), Features: A threaded ring (3) is fixedly mounted on the upper side of the reducer (2) and the lower end of the rear side of the reducer (2), and the threaded ring (3) is connected to the reducer (2); a circulation pipe (4) is arranged on the reducer (2); a threaded sleeve (5) is rotatably mounted at the end of the circulation pipe (4), and the threaded sleeve (5) is connected to the threaded ring (3) by means of a threaded sleeve; A peristaltic mechanism, the peristaltic mechanism being arranged on the reducer (2) and being used to move the liquid in the circulation tube (4); A filtering mechanism is provided on the circulation pipe (4) and is used for filtering impurities in the liquid.
2. A high turbine strength reducer with a long service life according to claim 1, characterized in that: The threaded sleeve (5) is provided with anti-slip grooves in an array, and the circulation pipe (4) is provided with a telescopic tube (6).
3. A high turbine strength reducer with a long service life according to claim 1, characterized in that: The peristaltic mechanism comprises a hose (7) which is arranged on the circulation pipe (4) and is connected to the circulation pipe (4). The reducer (2) is provided with a peristaltic pump (8), and the peristaltic wheel of the peristaltic pump (8) abuts against the hose (7).
4. A high turbine strength reducer with a long service life according to claim 3, characterized in that: The peristaltic pump (8) is fixedly mounted on a mounting frame (9); an array of insertion holes (10) is provided on the mounting frame (9); an insertion block (11) is inserted on the mounting frame (9); the upper and lower ends of the insertion block (11) are inserted into the insertion holes (10); a screw rod (12) is movably inserted into the center position of the insertion block (11); two groups of limiting holes (13) are provided on the rear side of the reducer (2); a screw sleeve (14) is provided between the two groups of limiting holes (13); the upper and lower ends of the insertion block (11) are inserted into the limiting holes (13); and the screw rod (12) is screwed into the screw sleeve (14) through a thread.
5. A high turbine strength reducer with a long service life according to claim 1, characterized in that: The filtering mechanism comprises an inclined tube (15), the inclined tube (15) being arranged on the circulation tube (4) and being connected to the circulation tube (4), the storage tube (16) being screwed onto the inclined tube (15) through a thread, the circulation tube (4) being provided with a filtering inclined plate (17), the filtering inclined plate (17) being arranged at the inclined tube (15).
6. A high turbine strength reducer with a long service life according to claim 1, characterized in that: A threaded plug (18) is threadably mounted on the threaded ring (3), and a flexible pad (19) is disposed on the lower side of the threaded plug (18).