Full-automatic electrostatic dust remover for bottle caps

By designing a fully automatic electrostatic dust collector for bottle caps, the bottle caps are arranged densely by using transmission equipment and launch components, and combining electrostatic dust collectors and vacuum cleaners to simultaneously remove dust caps from multiple sets of bottle caps, the problem of inefficiency of existing equipment is solved, efficient and automated dust removal treatment is achieved, and production efficiency and product quality are improved.

CN222790046UActive Publication Date: 2025-04-25SHENZHEN STICK AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421516066.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-04-25
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

The existing bottle cap dust removal equipment mainly relies on manual operation and is inefficient. The existing dust collectors process the bottle caps one by one, resulting in a slow dust removal process and affecting production efficiency.

Method used

A fully automatic electrostatic dust collector of bottle caps is designed, using a combination of transmission equipment, pushing components and auxiliary components to push multiple sets of bottle caps to the fixing frame through reciprocating mechanisms, achieving dense arrangement, and using electrostatic dust collectors and vacuum cleaners to dust multiple sets of bottle caps at the same time.

Benefits of technology

It realizes efficient and automated bottle cap dust removal treatment, improves production efficiency, reduces costs, optimizes the operation process, and speeds up dust removal by processing multiple sets of bottle caps at the same time, reduces waiting time, and improves the operation efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic electrostatic dust collector for bottle caps, and relates to the technical field of bottle cap processing. The full-automatic electrostatic dust remover for the bottle caps comprises conveying equipment, a push-out assembly and an auxiliary assembly, a first fixing frame is arranged on the front side of the conveying equipment, a second fixing frame is arranged on the rear side of the conveying equipment, the push-out assembly is arranged on the first fixing frame, the push-out assembly comprises a first push plate, a disc, a hinge plate and a motor, and the hinge plate is hinged to the top of the disc; the other end of the hinge plate is hinged to the front side of the first push plate, and the auxiliary assembly is arranged on the second fixing frame. Through cooperative use of the first push plate, the disc, the hinged plate and the motor, multiple sets of bottle caps can be pushed to the second fixing frame through the reciprocating mechanism, so that the bottle caps are densely arranged, subsequent comprehensive dust removal treatment on the bottle caps is facilitated, efficient and automatic bottle cap dust removal treatment can be achieved, the production efficiency is improved, the cost is reduced, and the operation process is optimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of bottle cap processing, in particular to a full-automatic electrostatic dust removal machine for bottle caps. Background Art

[0002] At present, bottle caps are used more and more widely as a packaging material in our daily life. Generally, bottle caps need to go through a dust removal process before packaging to ensure the hygiene and safety of the finished bottle caps, especially bottle caps used for food, which must be sterilized before use. However, for most of our cap-making companies, there are professional equipment for sterilization, but dust removal is generally done manually. Sometimes, due to human factors, dust removal is not thorough, the dust removal effect is not ideal, and manual operation is labor-intensive and inefficient.

[0003] After exploration and analysis, the following shortcomings exist in actual use:

[0004] Some existing dust removal machines usually perform dust removal operations on bottle caps one by one. Handling the bottle caps one by one will result in a slower dust removal process, and long waiting times may cause the production line to be idle and efficiency to decline, thereby reducing production efficiency.

[0005] In summary, the present application now proposes a fully automatic electrostatic dust removal machine for bottle caps to solve the above-mentioned problems. Utility Model Content

[0006] The utility model aims to provide a fully automatic electrostatic dust removal machine for bottle caps, which can solve the problem that the dust removal process is slow due to processing the bottle caps one by one.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic electrostatic dust removal machine for bottle caps, comprising:

[0008] The transmission device is provided with a first fixing frame at the front side of the transmission device, and a second fixing frame at the rear side of the transmission device;

[0009] The push-out assembly is arranged on the fixing frame 1, and comprises a push-out plate 1, a disc and a hinged plate. The top of the disc is hingedly mounted with the hinged plate, and the other end of the hinged plate is hingedly mounted with the front side of the push-out plate 1;

[0010] The auxiliary component is provided on a second fixing frame.

[0011] Preferably, the ejection assembly also includes a motor, and the motor is fixedly installed on the bottom of the fixing frame one, and the bottom end of the disc passes through the fixing frame one and is fixedly installed on the output shaft of the motor. A reciprocating mechanism can be used to push multiple groups of bottle caps onto the fixing frame two, so that the bottle caps are densely arranged, which is conducive to subsequent comprehensive dust removal processing of the bottle caps, and can realize efficient and automated dust removal processing of the bottle caps, improve production efficiency, reduce costs, and optimize the operation process.

[0012] Preferably, the auxiliary components include a dust hood, a dust pipe, an electrostatic dust collector and a dust cleaner. A placing plate is fixedly installed on the second fixed frame, and the electrostatic dust collector and the dust cleaner are fixedly installed on the top of the placing plate. A dust hood is fixedly installed on the top of the second fixed frame, and a dust pipe is fixedly installed on the top of the dust hood. The other end of the dust pipe is fixedly installed on the input end of the dust cleaner, and a connecting pipe is fixedly installed on the output end of the dust cleaner, and the other end of the connecting pipe is fixedly installed on the rear side of the electrostatic dust collector. Dust removal for multiple groups of bottle caps at the same time can speed up the processing speed and improve the dust removal efficiency. This method can clean dust, impurities, etc. on the surface of the bottle caps more comprehensively and quickly to ensure product quality. Processing multiple groups of bottle caps at the same time can save time cost and speed up production efficiency. Compared with processing the bottle caps one by one, processing multiple groups of bottle caps at the same time can reduce waiting time and improve the operation efficiency of the production line.

[0013] Preferably, a push plate 2 and a hydraulic rod are provided on the top of the second fixing frame, a support plate is fixedly installed on one side of the second fixing frame, a hydraulic rod is fixedly installed on one side of the support plate, a free end of the hydraulic rod is fixedly installed on one side of the second pushing plate, and connecting columns are fixedly installed on the adjacent side walls of the second pushing plate and the connecting baffle, so that multiple groups of bottle caps can be pushed out and collected at the same time.

[0014] Preferably, a guide frame is fixedly mounted on the other side of the second fixing frame to guide the pushing out of the bottle cap.

[0015] Preferably, the first fixing frame and the second fixing frame are both flush with the height of the transmission device, so as to facilitate pushing of the bottle caps.

[0016] Preferably, the bottom of the push plate 1 contacts the top of the fixing frame 1, and the connecting baffle does not contact the guide frame during movement, so that the bottle cap can be pushed onto the guide frame as a whole for export.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The fully automatic electrostatic dust removal machine for bottle caps can push multiple groups of bottle caps onto the fixed frame 2 by using a reciprocating mechanism through the coordinated use of a push plate 1, a disc, a hinged plate and a motor, so that the bottle caps are densely arranged, which is conducive to the subsequent comprehensive dust removal treatment of the bottle caps, and can realize efficient and automated dust removal of the bottle caps, improve production efficiency, reduce costs, and optimize the operation process.

[0019] (2) The fully automatic electrostatic dust collector for bottle caps can speed up the processing speed and improve the dust removal efficiency by using the push-out assembly, dust hood, dust pipe, electrostatic dust collector and dust collector to remove dust from multiple groups of bottle caps at the same time. This method can clean the dust and impurities on the surface of the bottle caps more comprehensively and quickly to ensure product quality. Processing multiple groups of bottle caps at the same time can save time and cost and speed up production efficiency. Compared with processing bottle caps one by one, processing multiple groups of bottle caps at the same time can reduce waiting time and improve the operation efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0021] Figure 1 The three-dimensional Figure 1 ;

[0022] Figure 2 It is a three-dimensional cross-sectional view of the utility model;

[0023] Figure 3 The three-dimensional Figure 2 .

[0024] Figure numerals: 1. Transmission equipment; 2. Fixed frame 1; 3. Fixed frame 2; 4. Push plate 1; 5. Disc; 6. Hinge plate; 7. Motor; 8. Dust hood; 9. Dust pipe; 10. Electrostatic precipitator; 11. Vacuum cleaner; 12. Push plate 2; 13. Hydraulic rod; 14. Connecting column; 15. Connecting baffle; 16. Guide frame. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] See also Figure 1-3 The utility model provides a technical solution: a fully automatic electrostatic dust remover for bottle caps, comprising a transmission device 1, a push-out assembly and an auxiliary assembly. A fixed frame 2 is arranged on the front side of the transmission device 1, a fixed frame 3 is arranged on the rear side of the transmission device 1, the push-out assembly is arranged on the fixed frame 2, the push-out assembly comprises a push plate 4, a disc 5 and a hinged plate 6, the top of the disc 5 is hingedly installed with the hinged plate 6, the other end of the hinged plate 6 is hingedly installed with the front side of the push plate 4, and the auxiliary assembly is arranged on the fixed frame 3.

[0027] Furthermore, the ejection component also includes a motor 7. The motor 7 is fixedly installed on the bottom of the fixed frame 2. The bottom end of the disc 5 passes through the fixed frame 2 and is fixedly installed with the output shaft of the motor 7. The disc 5 is driven to rotate by the motor 7, so that the rotation of the disc 5 drives the hinged plate 6 to push the push plate 4 to move, and the bottle cap is pushed to the fixed frame 2 3 by the push plate 4, and then the push plate 4 is driven to move forward by the rotation of the disc 5, so that the bottle cap continues to be transmitted, and then the push plate 4 on the hinged plate 6 is driven by the rotation of the disc 5 to push the bottle cap to the fixed frame 2 3, and push the previous group of bottle caps to the inside, repeat the above steps, push multiple groups of bottle caps to the fixed frame 2 3, and use a reciprocating mechanism to push multiple groups of bottle caps to the fixed frame 2 3, so that the bottle caps are densely arranged, which is conducive to the subsequent comprehensive dust removal of the bottle caps, and can realize efficient and automated dust removal of the bottle caps, improve production efficiency, reduce costs, and optimize the operation process.

[0028] Furthermore, the auxiliary components include a dust hood 8, a dust pipe 9, an electrostatic precipitator 10 and a dust collector 11. A placement plate is fixedly installed on the fixed frame 23, and the electrostatic precipitator 10 and the dust collector 11 are fixedly installed on the top of the placement plate. The dust hood 8 is fixedly installed on the top of the fixed frame 23, and the dust pipe 9 is fixedly installed on the top of the dust hood 8. The other end of the dust pipe 9 is fixedly installed with the input end of the dust collector 11, and the output end of the dust collector 11 is fixedly installed with a connecting pipe, and the other end of the connecting pipe is fixedly installed with the rear side of the electrostatic precipitator 10. , the dust and air on the bottle caps are extracted into the dust suction pipe 9 through the dust suction hood 8, and then transported to the inside of the electrostatic precipitator 10 for collection and filtration through the vacuum cleaner 11. Dust removal for multiple groups of bottle caps at the same time can speed up the processing speed and improve the dust removal efficiency. This method can clean the dust and impurities on the surface of the bottle caps more comprehensively and quickly to ensure product quality. Processing multiple groups of bottle caps at the same time can save time and cost and speed up production efficiency. Compared with processing the bottle caps one by one, processing multiple groups of bottle caps at the same time can reduce waiting time and improve the operation efficiency of the production line.

[0029] Furthermore, a push plate 12 and a hydraulic rod 13 are provided on the top of the fixed frame 3, a support plate is fixedly installed on one side of the fixed frame 3, a hydraulic rod 13 is fixedly installed on one side of the support plate, a free end of the hydraulic rod 13 is fixedly installed on one side of the push plate 12, and a connecting column 14 is fixedly installed on the adjacent side walls of the push plate 12 and the connecting baffle 15, so that multiple groups of bottle caps can be pushed out and collected at the same time.

[0030] Furthermore, a guide frame 16 is fixedly installed on the other side of the fixing frame 2 3 to guide the pushing out of the bottle cap.

[0031] Secondly, the fixing frame 1 2 and the fixing frame 2 3 are both flush with the height of the transmission device 1, which is convenient for pushing the bottle caps.

[0032] Secondly, the bottom of the push plate 4 contacts the top of the fixed frame 2, and the connecting baffle 15 does not contact the guide frame 16 during the movement, which makes it easy to push the bottle cap as a whole onto the guide frame 16 for export.

[0033] Working principle: when in use, the bottle caps are placed on the transmission device 1 for transmission. When the bottle caps are transmitted to the front of the push plate 4, the motor 7 is started, and the disc 5 is driven by the motor 7 to rotate, so that the rotation of the disc 5 drives the hinged plate 6 to push the push plate 4 to move, and the bottle caps are pushed to the fixed frame 2 3 by the push plate 4, and then the push plate 4 is driven to move forward by the rotation of the disc 5, so that the bottle caps continue to be transmitted, and then the push plate 4 on the hinged plate 6 is driven by the rotation of the disc 5 to push the bottle caps to the fixed frame 2 3, and the previous group of bottle caps is pushed to the inside, and the above steps are repeated. After pushing multiple groups of bottle caps to the fixed frame 2 3, the vacuum cleaner 11 is started, and the dust and air on the bottle caps are extracted into the dust suction pipe 9 through the dust hood 8, and then transported to the inside of the electrostatic precipitator 10 for collection and filtration through the vacuum cleaner 11.

[0034] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A fully automatic electrostatic dust removal machine for bottle caps, characterized in that: include: A transmission device (1), wherein a first fixing frame (2) is arranged on the front side of the transmission device (1), and a second fixing frame (3) is arranged on the rear side of the transmission device (1); A push-out assembly is arranged on a fixing frame (2), and comprises a push-out plate (4), a disc (5) and a hinged plate (6), wherein the top of the disc (5) is hingedly mounted with the hinged plate (6), and the other end of the hinged plate (6) is hingedly mounted with the front side of the push-out plate (4); The auxiliary component is arranged on a fixing frame 2 (3).

2. The fully automatic electrostatic dust removal machine for bottle caps according to claim 1, characterized in that: The ejection assembly also includes a motor (7), the motor (7) is fixedly mounted on the bottom of the fixing frame (2), and the bottom end of the disc (5) passes through the fixing frame (2) and is fixedly mounted on the output shaft of the motor (7).

3. The fully automatic electrostatic dust removal machine for bottle caps according to claim 2, characterized in that: The auxiliary component comprises a dust hood (8), a dust suction pipe (9), an electrostatic precipitator (10) and a dust collector (11); a placement plate is fixedly mounted on the second fixing frame (3); the electrostatic precipitator (10) and the dust collector (11) are fixedly mounted on the top of the placement plate; a dust hood (8) is fixedly mounted on the top of the second fixing frame (3); a dust suction pipe (9) is fixedly mounted on the top of the dust hood (8); the other end of the dust suction pipe (9) is fixedly mounted on the input end of the dust collector (11); a connecting pipe is fixedly mounted on the output end of the dust collector (11); the other end of the connecting pipe is fixedly mounted on the rear side of the electrostatic precipitator (10).

4. The fully automatic electrostatic dust removal machine for bottle caps according to claim 3 is characterized in that: A push plate 2 (12) and a hydraulic rod (13) are arranged on the top of the second fixed frame (3); a support plate is fixedly installed on one side of the second fixed frame (3); a hydraulic rod (13) is fixedly installed on one side of the support plate; a free end of the hydraulic rod (13) is fixedly installed on one side of the second push plate (12); and a connecting column (14) is fixedly installed on the adjacent side walls of the second push plate (12) and the connecting baffle (15).

5. The fully automatic electrostatic dust removal machine for bottle caps according to claim 4, characterized in that: A guide frame (16) is fixedly mounted on the other side of the second fixing frame (3).

6. The fully automatic electrostatic dust removal machine for bottle caps according to claim 5, characterized in that: The first fixing frame (2) and the second fixing frame (3) are both flush with the height of the transmission device (1).

7. The fully automatic electrostatic dust removal machine for bottle caps according to claim 6, characterized in that: The bottom of the push plate 1 (4) contacts the top of the fixed frame 1 (2), and the connecting baffle (15) does not contact the guide frame (16) during the movement.