Forge piece machining table convenient to clean
By designing an automatic cleaning forging processing table, using a linear motion mechanism and a countertop brush to achieve automatic cleaning of oxide scale debris, the problems of low efficiency and unstable quality in the prior art are solved, and cleaning efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421602742.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When cleaning scale debris, existing forging processing tables have problems such as high labor costs, low efficiency, and inconsistent removal, resulting in unstable product quality.
An automatic cleaning forging processing table is designed. The table brush on the U-shaped frame is driven to clean the scale debris on the forging table through a linear motion mechanism, and collected through the storage compartment, combined with a fan to assist in cleaning.
Automatic cleaning of the oxide scale debris on the surface of the forging table is realized, which improves cleaning efficiency and uniformity, reduces the impact on the forgings, and ensures the stability of product quality.
Smart Images
Figure CN222790527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a forging processing table, in particular to a forging processing table which is convenient to clean. Background Art
[0002] Forging is a processing method that applies external force to make metal materials undergo plastic deformation at high temperature or room temperature to obtain the desired shape and properties. The main steps of forging include basic principles, material selection, temperature and time control, tools and equipment, process flow, defect prevention and product inspection.
[0003] During forging, the hammer exerts impact force on the metal, causing it to undergo plastic deformation. Under the impact of the hammer, the oxide scale on the metal surface is prone to cracking and detaching. After the oxide scale detaches, some of it will fall onto the processing table. If the oxide scale on the processing table is not removed, it will have an adverse effect on the subsequent forging process, such as an uneven surface. Moreover, the oxide scale is mainly composed of ferrous oxide, ferrosoferric oxide and ferric oxide, which may have a certain impact on the interior of the forging.
[0004] In the prior art, the oxide scale treatment of the forging table is mainly carried out by manual knocking or steel brush removal. However, this method has some disadvantages:
[0005] 1. Staff need to be arranged for cleanup, which increases the labor costs of the enterprise.
[0006] 2. Increased the work pressure of staff.
[0007] 3. The uniformity of cleaning cannot be guaranteed, and thus the quality of the product cannot be guaranteed.
[0008] 4. The efficiency of manual removal is relatively low.
[0009] Therefore, it is necessary to design a forging processing table that is easy to clean in view of the shortcomings of the existing technology, which can automatically clean the oxide scale debris on the surface of the processing table, ensure product quality, and reduce the impact on forgings. Utility Model Content
[0010] In order to overcome and solve the problems existing in the prior art, the utility model provides a forging processing table which is easy to clean and can automatically clean the oxide scale debris on the surface of the processing table to reduce the impact on the forging.
[0011] The technical solution of the utility model is: a forging processing table which is easy to clean, comprising a forging table, a linear motion mechanism respectively arranged on both sides of the forging table, a U-shaped frame arranged on the upper side of the forging table and connected to the linear motion mechanism, a table brush arranged at the bottom of the U-shaped frame, and a storage bin arranged on the side of the forging table.
[0012] Furthermore, both sides of the longitudinal section of the forging table are concave arc-shaped.
[0013] Furthermore, the upper side edges of the forging table are rounded.
[0014] Furthermore, the storage bin includes two horizontal bins and one vertical bin; the two horizontal bins are respectively arranged on both sides of the forging table, and are parallel to the linear motion mechanism; the vertical bin is arranged on the side of the forging table opposite to the hammer, and the vertical bin is arched, and its two ends are respectively connected to the two horizontal bins, and a notch is provided at each connection.
[0015] Furthermore, it also includes a bin brush, which is arranged on a U-shaped frame, and two bin brushes are provided, which extend into two horizontal bins respectively.
[0016] Furthermore, the bin brush includes a brush body and a key shaft; the bristles of the brush body extend into the inner bottom of the horizontal bin, one end of the key shaft is fixedly connected to the tail of the brush body, the key shaft is hinged to the U-shaped frame, and the U-shaped frame is provided with a fan-shaped stepped hole adapted to the key shaft, the movable angle of the key shaft along the fan-shaped stepped hole is limited to 0-90°, and a spring is arranged in the fan-shaped step hole, one end of the spring abuts against the inner wall of the fan-shaped step hole, and the other end abuts against the key shaft.
[0017] Furthermore, a fan is provided on one side of the U-shaped frame, and an air outlet of the fan faces the upper end surface of the forging table.
[0018] The beneficial effects are: 1. The utility model drives the U-shaped frame to make linear motion through the linear motion mechanism. During this period, the table brush on the U-shaped frame cleans the oxide scale debris on the forging table off the table surface and collects it through the storage bin on the side of the forging table. The utility model can automatically clean the forging table surface with good cleaning effect and fast speed, and can effectively reduce the influence of oxide scale debris on forgings.
[0019] 2. The two sides of the forging table of the utility model are arc-shaped and the upper edges are rounded, which is convenient for the oxide scale debris to fall into the storage bin for collection.
[0020] 3. The U-shaped frame of the utility model is provided with a bin brush, which can clean the oxide scale debris in the horizontal bin from the rear end to the front end and drop it along the notch of the horizontal bin.
[0021] 4. The utility model can be equipped with a blower to clean the oxide scale debris on the upper end surface of the forging table in conjunction with a table brush. The blower and the table brush are used in combination to achieve better results and more thorough cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0023] Figure 2The utility model is a schematic diagram of the structure of the linear motion mechanism, the U-shaped frame and the table brush.
[0024] Figure 3 It is a structural schematic diagram of the horizontal bin, vertical bin and bin brush of the utility model.
[0025] Figure 4 For this utility model Figure 3 A is an enlarged view of the middle image.
[0026] Figure 5 This is a schematic diagram of the brush body, key shaft and spring structure of the utility model.
[0027] Figure 6 It is a structural schematic diagram of the fan of the utility model.
[0028] In the accompanying drawings: 1-forging table, 2-linear motion mechanism, 3-U-shaped frame, 31-fan-shaped stepped hole, 4-table brush, 5-storage bin, 51-horizontal bin, 52-vertical bin, 6-bin brush, 61-brush body, 62-key shaft, 63-spring, 7-fan. DETAILED DESCRIPTION
[0029] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0030] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0031] A forging processing table that is easy to clean, such as Figure 1 As shown, it includes a forging table 1, the two sides of the longitudinal section of the forging table 1 are concave arc-shaped, and the upper side edges of the forging table 1 are rounded. This design is convenient for cleaning the oxide scale debris, which can fall along the arc surface into the storage bin 5 on the side of the forging table 1. For details, refer to Figure 2On both sides of the forging table 1, linear motion mechanisms 2 are respectively arranged along the length direction thereof. The specific linear motion mechanisms 2 are not limited and may be linear motors, reciprocating screws, slide rail platforms, etc. In this embodiment, the linear motion mechanism 2 adopts a linear rodless cylinder, and its rodless cylinder housing is fixedly connected to the forging table 1, and the U-shaped frame 3 opens downwards. The two ends of the U-shaped frame 3 are fixedly connected to the slider of the rodless cylinder, and the U-shaped frame 3 can move along the length direction of the cylinder with the slider. A table brush 4 is arranged on the U-shaped frame 3, and the table brush 4 is a wire brush, and the bristles are facing the upper end surface of the forging table 1, and the width of the bristles is not less than the width of the upper end surface of the forging table 1. The tail end of the brush is detachably arranged on the U-shaped frame 3 by bolts. As the U-shaped frame 3 moves, the table brush 4 also moves therewith, and cleans the oxide scale of the forging on the upper end surface of the forging table 1, so that it falls into the storage bin 5.
[0032] like Figure 3 As shown, the storage bin 5 includes two horizontal bins (51) and one vertical bin (52); the two horizontal bins (51) are respectively fixedly arranged on both sides of the forging table 1, parallel to the linear motion mechanism 2, and located above the linear motion mechanism 2; the vertical bin (52) is fixedly arranged on the side of the forging table 1 opposite to the hammer, that is, the side facing the hammer; the two ends of the vertical bin (52) are respectively connected to the two horizontal bins (51), and a notch is respectively provided at the connection between the two. It should be noted that the vertical bin (52) is arched, and the oxide scale that falls into the vertical bin (52) can slide along the arch to the notch position and be cleaned out of the bin by the bin brush 6.
[0033] Specific reference Figure 3-5 Each horizontal bin (51) is provided with a bin brush 6. Specifically, the bin brush 6 includes a brush body 61 and a key shaft 62. The bristles of the brush body 61 extend into the inner bottom of the horizontal bin (51). One end of the key shaft 62 is fixedly connected to the tail of the brush body 61. The other end of the key shaft 62 is hinged to the U-shaped frame 3. The U-shaped frame 3 is provided with a fan-shaped stepped hole 31 adapted to the key shaft 62. The cross-sectional curvature of the fan-shaped stepped hole 31 is 90°. The fan-shaped stepped hole 31 can limit the rotation angle of the key shaft 62 to be within 0-90°, which makes The brush body 61 is also restricted accordingly. A spring 63 is arranged in the fan-shaped stepped hole 31. One end of the spring 63 abuts against the inner wall of the fan-shaped stepped hole 31, and the other end abuts against the key shaft 62. Under normal conditions, the bristles of the brush body 61 are directly opposite to the bottom of the horizontal bin (51). When the brush body 61 returns from the notch direction, it is squeezed by the oxide scale that has not been cleaned, causing it to deflect at a small angle to pass over the obstacle. At this time, the spring 63 is compressed by force. When there is no obstacle, the brush body 61 is restored to the state before the deflection due to the elastic force of the spring 63.
[0034] like Figure 6 As shown, a fan 7 is also included, and the fan 7 is arranged on the upper side of the U-shaped frame 3, and the air outlet of the fan 7 faces the upper end surface of the forging table 1. The fan 7 can cooperate with the table brush to more thoroughly clean the oxide scale debris on the upper end surface of the forging table.
[0035] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A forging processing table that is easy to clean, characterized in that: The invention comprises a forging table (1), linear motion mechanisms (2) respectively arranged on both sides of the forging table (1), a U-shaped frame (3) arranged on the upper side of the forging table (1) and connected to the linear motion mechanism (2), a table brush (4) arranged at the bottom of the U-shaped frame (3), and a storage bin (5) arranged on the side of the forging table (1).
2. A forging processing table that is easy to clean according to claim 1, characterized in that: Both sides of the longitudinal section of the forging table (1) are in a concave arc shape.
3. The forging processing table that is easy to clean according to claim 1, characterized in that: The upper side edges of the forging table (1) are rounded.
4. The forging processing table that is easy to clean according to claim 1, characterized in that: The storage bin (5) comprises two transverse bins (51) and one longitudinal bin (52); The two horizontal bins (51) are respectively arranged on both sides of the forging table (1) and are parallel to the linear motion mechanism (2); The longitudinal bin (52) is arranged on the side of the forging table (1) opposite to the hammer. The longitudinal bin (52) is arched, and its two ends are respectively connected to the two transverse bins (51), and a notch is respectively provided at the connection points.
5. A forging processing table that is easy to clean according to claim 4, characterized in that: It also includes a bin brush (6) which is arranged on the U-shaped frame (3). Two bin brushes (6) are provided and extend into two horizontal bins (51) respectively.
6. A forging processing table that is easy to clean according to claim 5, characterized in that: The bin brush (6) comprises a brush body (61) and a key shaft (62); The bristles of the brush body (61) extend into the inner bottom of the horizontal bin (51); one end of the key shaft (62) is fixedly connected to the rear end of the brush body (61); the key shaft (62) is hinged to the U-shaped frame (3); a fan-shaped stepped hole (31) adapted to the key shaft (62) is provided on the U-shaped frame (3); the movable angle of the key shaft (62) along the fan-shaped stepped hole (31) is limited to 0-90 degrees; a spring (63) is provided in the fan-shaped stepped hole (31); one end of the spring (63) abuts against the inner wall of the fan-shaped stepped hole (31), and the other end abuts against the key shaft (62).
7. The easy-to-clean forging processing table according to claim 1, characterized in that: A fan (7) is provided on one side of the U-shaped frame (3), and an air outlet of the fan (7) faces the upper end surface of the forging table (1).