Liftable rotor machining positioning device

By designing a liftable rotor machining and positioning device, using a rotary clamping fixing method and lifting mechanism, the problem of insufficient universality of existing devices and inability to adjust the height is solved, and high-precision processing of rotors of different diameters and heights is achieved.

CN222791230UActive Publication Date: 2025-04-25ANHUI SHANGQIN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420636328.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-25
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing rotor machining and positioning devices are not very versatile and cannot adapt to rotor machining needs of different diameters and heights, resulting in limited machining accuracy and convenience.

Method used

A liftable rotor machining and positioning device is designed, which adopts a rotary clamping and fixing method, combined with a lifting mechanism, which can adapt to rotor machining needs of different diameters and heights.

Benefits of technology

It realizes stable positioning and flexible adjustment of rotors of different diameters, improves machining accuracy and machining convenience, and enhances the universality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of rotor processing, in particular to a liftable rotor processing positioning device. The clamping device comprises a base, a supporting frame, a bottom plate, a lifting mechanism, a mounting disc, a rotating shaft, a rotating disc, a sleeving piece, a clamping piece, a connecting protrusion and an air cylinder. The number of the supporting frames is two, the two supporting frames are installed above the base, the bottom plate is placed on the supporting frames, the lifting mechanism is installed on the bottom plate, the installing disc is longitudinally installed above the lifting mechanism, the rotating shaft is arranged on the disc face of the installing disc in a penetrating mode, and the rotating shaft is arranged on the rotating shaft in a penetrating mode. The rotating disc is located in the extending direction of one side of the rotating shaft, the other end of the sleeving part is movably connected with one side of the rotating shaft, one end of the clamping part is movably installed on the installing disc, the other end of the clamping part penetrates through the sleeving part, the connecting protrusion is arranged on the rotating shaft, and the rotating disc is located in the extending direction of one side of the rotating shaft. And the air cylinder is mounted on the mounting disc.
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Description

Technical Field

[0001] The utility model relates to the field of rotor processing, in particular to a rotor processing positioning device which can be lifted and lowered. Background Art

[0002] The rotor is the moving part of the electromagnetic system that consists of electric motors, generators and alternators. The rotor usually refers to the rotating part of a rotating mechanical device, such as an engine, electric motor or wind turbine. In an engine, the rotor refers to the rotating part that converts the energy of the fuel into mechanical energy; in an electric motor, the rotor refers to the rotating part that generates a magnetic field to generate electric current; in a wind turbine, the rotor refers to the part that is driven by the wind to rotate and generate electrical energy. The rotor is a rotating part in various mechanical devices and plays an important role in converting energy, transmitting power or generating electrical energy.

[0003] However, the existing rotor processing and positioning will encounter the following problems:

[0004] (1) Due to the requirements for precision and cutting quality during the machining of the rotor, a mechanism for positioning the rotor is essential. However, the rotor positioning devices currently on the market are all devices that clamp and fix the rotors up and down or left and right. However, this device has different fixing effects for rotors of different calibers, is not very versatile, and has different fixing effects.

[0005] (2) The existing rotor fixing device cannot be adjusted in height and cannot be used with workbenches of different heights, which brings inconvenience to processing. Utility Model Content

[0006] The main purpose of the utility model is to provide a liftable rotor processing positioning device to effectively solve the problem that the existing clamping and fixing devices mentioned in the background technology are not versatile and cannot adjust the height.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A rotor machining positioning device capable of being lifted and lowered, comprising:

[0009] Base;

[0010] A support frame, wherein two support frames are provided and the two support frames are installed above the base;

[0011] A bottom plate, the bottom plate is placed on the support frame;

[0012] A lifting mechanism, the lifting mechanism is installed on the bottom plate;

[0013] A mounting plate, the mounting plate being longitudinally mounted above the lifting mechanism;

[0014] A rotating shaft, the rotating shaft is passed through the disk surface of the mounting disk;

[0015] A turntable, the turntable being located in an extending direction of one side of the rotating shaft;

[0016] A connecting member, one end of which is connected to the rotating disk, and the other end of which is connected to one side of the rotating shaft;

[0017] A sleeve member, one end of which is movably connected to the turntable, and the other end of which is movably connected to one side of the rotating shaft;

[0018] A clamping member, one end of which is movably mounted on the mounting plate, and the other end of which is inserted into the sleeve member;

[0019] A connecting protrusion, wherein the connecting protrusion is arranged on the rotating shaft;

[0020] A cylinder is mounted on the mounting plate, and an output end of the cylinder is connected to the connecting protrusion.

[0021] The lifting mechanism further comprises:

[0022] A supporting platform, wherein the mounting plate is longitudinally mounted on the supporting platform;

[0023] A lifting member, the top of which is fixedly installed below the supporting platform;

[0024] A screw rod, one end of which is passed through the bottom plate, and the other end of which is sleeved by the bottom of the lifting member;

[0025] A main gear, the main gear being mounted at the bottom of the screw;

[0026] A power rod, the power rod being passed through any one of the support frames;

[0027] A power gear, which is mounted on one end of the power rod and meshes with the main gear;

[0028] A rotating handle, the rotating handle is installed at the other end of the power rod;

[0029] A telescopic rod, wherein two telescopic rods are provided and the two telescopic rods are located on both sides of the screw rod;

[0030] A limiting kit, wherein the limiting kit is sleeved on the lifting member;

[0031] A support member, one end of which is connected to the limiting kit, and the other end of which is fixedly connected to the base plate.

[0032] Also includes:

[0033] The outer shell is arranged below the bottom plate, and the main gear and the power gear are arranged inside the outer shell.

[0034] At least three sockets are provided.

[0035] The number of the clamping members corresponds to the number of the sleeve members.

[0036] A bearing is provided on the contact surface between the screw rod and the bottom plate.

[0037] One end of the two telescopic rods is fixedly connected to the bottom of the support platform, and the other end of the two telescopic rods is connected to the bottom plate.

[0038] Compared with the prior art, the beneficial effects of the utility model are:

[0039] (1) The positioning method designed in the utility model is a rotary clamping fixation, which can ensure that the rotor can maintain a stable positioning for rotors of any caliber during the processing process, has high versatility, and thus improves the processing accuracy.

[0040] (2) The utility model is designed with a lifting mechanism so that the positioning device can be adjusted in height as needed to meet different processing requirements. For example, when deep hole drilling or deep groove cutting is required on the rotor, the positioning device can be raised to facilitate the operator to perform processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation to the present invention.

[0042] Figure 1 This is a schematic cross-sectional view of the utility model.

[0043] Figure 2 for Figure 1 A is an enlarged schematic diagram.

[0044] Figure 3 It is a schematic diagram of the overall appearance of the utility model.

[0045] Figure 4 for Figure 3 A magnified schematic diagram of B.

[0046] Numbers in the figure: 1. base; 2. support frame; 3. bottom plate; 4. lifting mechanism; 5. mounting plate; 6. rotating shaft; 7. turntable; 8. connecting part; 9. socket; 10. clamping part; 11. connecting protrusion; 12. cylinder; 41. supporting platform; 42. lifting part; 43. screw; 44. main gear; 45. power rod; 46. power gear; 47. rotating handle; 48. telescopic rod; 49. limit kit; 410. support part; 13. outer shell. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0048] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "dispose", "connect", and "connect" should be understood in a broad sense, for example, fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, or internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention should be understood according to specific circumstances.

[0049] like Figure 1-4 As shown, a liftable rotor processing positioning device includes: a base 1, a support frame 2, a bottom plate 3, a lifting mechanism 4, a mounting plate 5, a rotating shaft 6, a turntable 7, a connecting member 8, a sleeve member 9, a clamping member 10, a connecting protrusion 11, and a cylinder 12. Two support frames 2 are provided, and the two support frames 2 are installed above the base 1. The two support frames 2 are arranged opposite to each other and maintain a certain distance, and the reserved distance provides space for other components to be arranged. The base plate 3 is placed on the support frame 2, the lifting mechanism 4 is installed on the base plate 3, the mounting plate 5 is longitudinally installed above the lifting mechanism 4, the rotating shaft 6 is penetrated through the disk surface of the mounting plate 5, the turntable 7 is located in the extension direction of one side of the rotating shaft 6, one end of the connecting member 8 is connected to the turntable 7, and the other end of the connecting member 8 is connected to one side of the rotating shaft 6, one end of the socket 9 is movably connected to the turntable 7, and the other end of the socket 9 is movably connected to one side of the rotating shaft 6, one end of the clamping member 10 is movably installed on the mounting plate 5, and the other end of the clamping member 10 is penetrated through the socket 9, at least three sockets 9 are provided, and the spacing between the three sockets 9 is the same, and the number of clamping members 10 corresponds to the socket 9, so that the more the number of clamping members 10 is, the larger the contact surface with the rotor is.

[0050] Preferably, Figure 4 As shown, the connecting protrusion 11 is arranged on the rotating shaft 6, the cylinder 12 is installed on the mounting plate 5, and the output end of the cylinder 12 is connected to the connecting protrusion 11. Once the cylinder 12 is started, the output end of the cylinder 12 will push the connecting protrusion 11 to rotate, and the connecting protrusion 11 will drive the rotating shaft 6, thereby indirectly driving the rotating disk 7. The movement of the rotating disk 7 and the rotating shaft 6 will cause the sleeve 9 to rotate clockwise, and the rotation of the sleeve 9 will drive the clamping member 10 to shrink and squeeze toward the diameter of the rotating disk 7. Since there are three clamping members 10, the three clamping members 10 can be clamped and fixed by shrinking and squeezing toward the diameter of the rotating disk 7 together.

[0051] In this embodiment, Figure 1-2 As shown, in order to make the height of the utility model freely adjustable and to make it capable of lifting and lowering, a lifting mechanism 4 is designed, including a mounting plate 5 longitudinally mounted on a supporting platform 41, a top of a lifting member 42 fixedly mounted below the supporting platform 41, one end of a screw rod 43 passing through the bottom plate 3, and the other end of the screw rod 43 being sleeved by the bottom of the lifting member 42, a connecting channel being provided at the bottom of the lifting member 42, and an inner diameter of the connecting channel being provided with an internal thread having the same rotation direction as the surface of the screw rod 43, once the screw rod 43 rotates, the lifting member 42 will be driven, and a bearing is provided on the contact surface between the screw rod 43 and the bottom plate 3, which means that the rotation of the screw rod 43 will not drive the bottom plate 3. The main gear 44 is installed at the bottom of the screw rod 43, the power rod 45 is inserted into any one of the support frames 2, the power gear 46 is installed at one end of the power rod 45, and the power gear 46 is meshed with the main gear 44, and the rotating handle 47 is installed at the other end of the power rod 45. When the handle 47 is rotated in any direction, the power gear 46 is driven, and the power gear 46 drives the main gear 44, and finally the main gear 44 drives the screw rod 43, so that power transmission is formed. Two telescopic rods 48 are provided, and the two telescopic rods 48 are located on both sides of the screw rod 43. One end of the telescopic rod 48 is fixedly connected to the bottom of the support platform 41, and the other ends of the two telescopic rods 48 are connected to the bottom plate 3. The setting of the telescopic rod 48 can effectively fix the support platform 41 so that the support platform 41 will not be driven by the rotation of the screw 43. At the same time, since the support platform 41 is connected to the lifting member 42, the lifting member 42 cannot rotate due to the limitation of the support platform 41, and finally the screw 43 rotates the lifting member 42 and moves along the axial direction of the screw 43. The screw 43 is arranged longitudinally, so the axial movement of the lifting member 42 is the up and down movement of the lifting member 42.

[0052] In the above embodiment, the limiting kit 49 is sleeved on the lifting member 42, one end of the support member 410 is connected to the limiting kit 49, and the other end of the support member 410 is fixedly connected to the base plate 3. The setting of the limiting kit 49 can effectively ensure that the lifting member 42 is not prone to shaking during the lifting process, thereby improving the stability of the overall device.

[0053] It should be noted that the utility model is designed to be a kind of lifting rotor processing positioning device. When in use, the rotor is placed in the diameter of the turntable 7, the cylinder 12 is started, and the output end of the cylinder 12 pops out, pushing the connecting protrusion 11 to rotate, and the connecting protrusion 11 will drive the rotating shaft 6 to rotate clockwise. The rotation of the connecting protrusion 11 drives the turntable 7 through the connecting member 8. The movement of the turntable 7 and the rotating shaft 6 will cause the sleeve 9 to rotate clockwise, and the rotation of the sleeve 9 will drive the clamping member 10 to shrink and squeeze toward the diameter of the turntable 7. Since there are three clamping members 10, the three clamping members 10 can be squeezed toward the diameter of the turntable 7 together to fix the rotor. When the height needs to be adjusted during processing, the handle 47 is manually rotated, and the rotation of the handle drives the power gear 46, which drives the main gear 44 meshing therewith, and the main gear 44 drives the screw 43, which drives the lifting member 42. The lifting member 42 changes from rotation to up and down displacement due to the indirect restriction of the telescopic rod 48, and the up and down displacement of the lifting member 42 drives the support platform 41 and the clamping and fixing components above it. At this point, the height adjustment process ends.

[0054] Although the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A liftable rotor processing positioning device, characterized in that: include: Base (1); A support frame (2), wherein two support frames (2) are provided, and the two support frames (2) are installed above the base (1); A bottom plate (3), the bottom plate (3) being placed on the support frame (2); A lifting mechanism (4), wherein the lifting mechanism (4) is installed on the base plate (3); A mounting plate (5), the mounting plate (5) being longitudinally mounted above the lifting mechanism (4); A rotating shaft (6), wherein the rotating shaft (6) is disposed through the surface of the mounting plate (5); a rotating disk (7), the rotating disk (7) being located in an extending direction of one side of the rotating shaft (6); A connecting member (8), one end of the connecting member (8) is connected to the rotating disk (7), and the other end of the connecting member (8) is connected to one side of the rotating shaft (6); a sleeve member (9), one end of the sleeve member (9) being movably connected to the rotating disk (7), and the other end of the sleeve member (9) being movably connected to one side of the rotating shaft (6); A clamping member (10), one end of the clamping member (10) being movably mounted on the mounting plate (5), and the other end of the clamping member (10) being inserted into the sleeve member (9); A connecting protrusion (11), wherein the connecting protrusion (11) is arranged on the rotating shaft (6); A cylinder (12), wherein the cylinder (12) is mounted on the mounting plate (5), and an output end of the cylinder (12) is connected to the connecting protrusion (11).

2. The liftable rotor processing positioning device according to claim 1, characterized in that: The lifting mechanism (4) further comprises: A supporting platform (41), wherein the mounting plate (5) is longitudinally mounted on the supporting platform (41); A lifting member (42), the top of which is fixedly installed below the supporting platform (41); A screw rod (43), one end of which is inserted into the bottom plate (3), and the other end of which is sleeved by the bottom of the lifting member (42); A main gear (44), the main gear (44) being mounted on the bottom of the screw rod (43); A power rod (45), wherein the power rod (45) is passed through any one of the support frames (2); A power gear (46), the power gear (46) being mounted on one end of the power rod (45), and the power gear (46) being meshed with the main gear (44); A rotating handle (47), wherein the rotating handle (47) is mounted on the other end of the power rod (45); A telescopic rod (48), wherein two telescopic rods (48) are provided, and the two telescopic rods (48) are located on both sides of the screw rod (43); A limiting kit (49), wherein the limiting kit (49) is sleeved on the lifting member (42); A support member (410), one end of the support member (410) is connected to the limiting kit (49), and the other end of the support member (410) is fixedly connected to the bottom plate (3).

3. The liftable rotor processing positioning device according to claim 2, characterized in that: Also includes: An outer shell (13), wherein the outer shell (13) is arranged below the bottom plate (3), and the main gear (44) and the power gear (46) are both arranged inside the outer shell (13).

4. The liftable rotor processing positioning device according to claim 1, characterized in that: At least three sleeve connectors (9) are provided.

5. The liftable rotor processing positioning device according to claim 1, characterized in that: The number of the clamping parts (10) provided corresponds to the number of the sleeve parts (9).

6. The liftable rotor processing positioning device according to claim 2, characterized in that: A bearing is provided on the contact surface between the screw rod (43) and the bottom plate (3).

7. The liftable rotor processing positioning device according to claim 2, characterized in that: One end of the two telescopic rods (48) is fixedly connected to the bottom of the support platform (41), and the other end of the two telescopic rods (48) is connected to the bottom plate (3).