Dental diaphragm online slitting device

By designing the online striping device for dental diaphragms and using the technology of rotating guide columns and heating cutters, the problems of cumbersome steps and easy scratches and scratches in the production process of traditional dental diaphragms are solved, achieving more efficient production and higher diaphragm yields.

CN222792241UActive Publication Date: 2025-04-25SHANGHAI URETECH FILM MATERIAL CO LTD
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Patent Information

Application Number
CN202421759567.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the production process of traditional dental diaphragms, the operation steps are cumbersome, the consumption is long, and it is easy to scratch or scratch the diaphragms, and the overall yield is relatively low.

Method used

A dental diaphragm online striping device is designed, including a mounting frame, a guide column and multiple cutter mechanisms. The guide columns can be rotated in a direction, and the cutters are evenly distributed at intervals. The cutting blade is preheated by heating elements to realize online striping.

Benefits of technology

The operation steps are simplified, the working efficiency is improved, the contact frequency between the diaphragm and the equipment is reduced, the probability of scratches or scratches is reduced, and the yield of the diaphragm is improved.

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Abstract

The dental diaphragm online slitting device comprises a mounting frame, a guide column and a plurality of cutter mechanisms, the guide column is arranged on the mounting frame in the mode that the guide column can be driven to directionally rotate, the guide column extends in the horizontal direction, and the cutter mechanisms are evenly distributed on the surface of the guide column at intervals. The cutter mechanism comprises a cutter and a connecting piece, the end, away from the guide column, of the cutter is perpendicularly connected with the guide column through the connecting piece, and a heating element used for heating the cutter to the preset temperature is arranged in the connecting piece. And when the guide pillar drives the cutter to rotate, the film surface can be cut into a preset depth through the cutter with a preset temperature. According to the online slitting device for the dental diaphragm, the working efficiency can be effectively improved, and the yield of the diaphragm is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dental film processing equipment, in particular to an online dental film stripping device. Background Art

[0002] In the traditional dental diaphragm production process, the film needs to come out of the die first, pass through three rollers, traction and full-width winding, and then be unrolled and slit on the slitting and rewinding machine. The parameters of the slitting and rewinding machine are adjusted and then the film is slit into smaller rolls (about 140mm) in width, and then rewound into finished rolls of small width. The operation steps are cumbersome and time-consuming. At the same time, it is easy to scratch or even scratch the diaphragm, and the overall yield is low. Utility Model Content

[0003] The embodiment of the present application provides an online dental film stripping device, which can reduce the operating steps, improve work efficiency, and reduce the probability of scratching or damaging the film, thereby improving the yield of the film to a certain extent.

[0004] An embodiment of the present application provides an online stripping device for dental membranes, comprising a mounting frame, a guide post, and a plurality of cutting mechanisms, wherein the guide post is arranged on the mounting frame in a manner that it can be driven and directional rotated, and the guide post extends in a horizontal direction, wherein a plurality of cutting mechanisms are evenly spaced and distributed on the surface of the guide post, and the cutting mechanism comprises a cutter and a connecting member, wherein the cutter is vertically connected to the guide post through the connecting member at an end away from the guide post, and a heating element for heating the cutter to a predetermined temperature is arranged in the connecting member, so that when the guide post drives the cutter to rotate, the cutter having a predetermined temperature can cut into the membrane surface to a predetermined depth.

[0005] In a possible implementation, the mounting frame includes a first bracket plate and a second bracket plate that are symmetrically distributed, the guide column vertically penetrates the first bracket plate and the second bracket plate respectively through bearings, and a gear is coaxially installed on one end of the guide column protruding from the first bracket plate, and a screw rod is installed on the outer side of the first bracket plate, and the screw rod cooperates with the gear so that the linear motion of the screw rod can be converted into the rotational motion of the gear when the screw rod is rotated.

[0006] In a possible implementation, two mounting plates distributed in parallel along the height direction are vertically mounted on the outer side of the first bracket plate, the screw rod is rotatably mounted between the two mounting plates, and a handwheel is mounted on one end of the screw rod protruding from the mounting plate above, or a servo motor is coaxially connected to one end of the screw rod protruding from the mounting plate below, so that the screw rod is driven to rotate through the rotating shaft of the servo motor.

[0007] In one possible implementation, the connecting member includes a fastening block and a mounting plate detachably connected to the fastening block, wherein the fastening block is fixedly covered on the surface of the guide column, wherein the cutter is connected to the mounting plate through a cutting die, the cutter is installed at the outer end of the cutting die, and the heating element is installed in the cutting die.

[0008] In a possible implementation, the heating element is implemented as an electric heating rod.

[0009] In a possible implementation, a thermocouple is installed on the cutting die near the cutting knife to measure the temperature of the cutting knife. The thermocouple is connected to a temperature controller, and the temperature controller is connected to the electric heating rod.

[0010] Beneficial effects: Compared with the prior art, the dental film online slitting device provided by the present application is provided with a plurality of cutters evenly spaced and heated to a predetermined temperature, which can be directly slit online into small-width finished coils after the entire width is rolled up, thereby saving a process and effectively improving work efficiency and simplifying operation steps. In addition, the contact frequency between the film and the device is reduced, which can reduce the probability of scratching or scratching the film to a certain extent, thereby improving the yield of the film;

[0011] The guide column is rotated by the cooperation of the lead screw and the gear, with high transmission accuracy, which can ensure the stability of the feed or retract;

[0012] The cutting knife is preheated by a heating element so that it reaches a preset temperature during slitting, thereby preventing problems such as cutting defects, burrs, and hair scraps that are easily caused by cold cutting.

[0013] These and other purposes, features and advantages of the present invention are fully reflected in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the main structure of the online stripping device for dental membranes of the present application is shown.

[0015] Figure 2 A rear structural schematic diagram of the dental film online stripping device of the present application is shown. DETAILED DESCRIPTION

[0016] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0017] Those skilled in the art should understand that, in the disclosure of the specification, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0018] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0019] refer to Figure 1 and Figure 2 The embodiment of the present application provides an online slitting device for dental membranes, comprising a mounting frame 10, a guide post 20, and a plurality of cutter mechanisms 30, wherein the guide post 20 is arranged on the mounting frame 10 in a manner that it can be driven and directional rotated, and the guide post 20 extends in the horizontal direction, wherein a plurality of the cutter mechanisms 30 are evenly spaced and distributed on the surface of the guide post 20. The cutter mechanism 30 comprises a cutter 31 and a connecting member 32, wherein the cutter 31 is located at an end away from the guide post 20, and the cutter 31 is vertically connected to the guide post 20 through the connecting member 32. In addition, a heating element 33 for heating the cutter to a predetermined temperature is arranged in the connecting member 31, so that when the guide post 20 drives the cutter 31 to rotate, the cutter 31 with a predetermined temperature can cut into the membrane surface to a predetermined depth. In this way, after the membrane is rolled up in its entire width, the guide post 20 can be directly rotated, and the cutters evenly spaced and distributed on the guide post 20 can be heated to a predetermined temperature. The knife 31 cuts the finished coils into small widths online, and there is no need to transfer them to the slitting and rewinding machine for unwinding and slitting, which can simplify the operating steps and improve work efficiency. It can also reduce the contact frequency between the film and the equipment, thereby reducing the probability of scratching or scratching the film, and can improve the yield of the film to a certain extent. In addition, especially for films with high Tg, cold cutting is more likely to cause incision defects, burrs, hair chips and other problems, resulting in a low overall yield. By pre-heating the cutter 31 to a suitable temperature through a heating element, various problems caused by cold cutting can be effectively avoided when the knife is fed into the strips.

[0020] In one embodiment, the mounting frame 10 includes a first bracket plate 11 and a second bracket plate 12 that are symmetrically and vertically distributed, wherein the guide column 20 vertically penetrates the first bracket plate 11 and the second bracket plate 12 respectively through bearings, and a gear 21 is coaxially installed on one end of the guide column 20 protruding from the first bracket plate 11, and a screw rod 13 is installed on the outer side of the first bracket plate 11, and the screw rod 13 cooperates with the gear 21 to convert the linear motion of the screw rod 13 into the rotational motion of the gear 21 when the screw rod 13 is rotated, and the guide column 20 is driven to rotate in a directional manner by the screw rod 13 to realize feeding or retracting. This meshing transmission method has higher transmission accuracy and can ensure the stability of feeding and retracting.

[0021] Further preferably, two mounting plates 14 distributed in parallel along the height direction are vertically mounted on the outer side of the first bracket plate 11, and the screw rod 13 is rotatably mounted between the two mounting plates 14, and a hand wheel 15 is mounted on the end of the screw rod 13 protruding near the mounting plate 14 above, so that the screw rod 13 can be rotated by rotating the hand wheel 15, which is convenient to operate and low in cost; in addition, another method is: the screw rod 13 is coaxially connected to a servo motor (not shown in the figure) at one end of the screw rod 13 protruding near the mounting plate 14 below, so that the screw rod 13 is driven to rotate by the rotating shaft of the servo motor, so that the rotation speed, direction and start and stop timing of the screw rod 13 can be accurately controlled by the servo motor, the degree of automation is high, and the cutter can be controlled more accurately.

[0022] In one embodiment, the connecting member 32 includes a fastening block 321 and a mounting plate 322 detachably connected to the fastening block 321, wherein the fastening block 321 is fixedly covered on the surface of the guide column 20, wherein the cutter 31 is connected to the mounting plate 322 through a cutter die 34, and the cutter 31 is installed at the outer end of the cutter die 34, and the heating element 33 is installed in the cutter die 34, so that when the cutter 31 is damaged or needs to be replaced with other specifications and models, the mounting plate 322 can be removed from the fastening block 321 as a whole. The cutter 31 is removed and then replaced, and finally installed together on the corresponding fastening block 321. Since the position of the fastening block 321 is fixed and the connection position of the mounting plate 322 and the fastening block 321 is fixed, the installation position accuracy of the cutter 31 can be ensured, and thus the quality of online stripping can be ensured. In addition, through the combined design of the fastening block 321, the mounting plate 322 and the cutting die 34, the cutter 31 can be kept away from the guide column 20 by a certain distance, and the cutter 31 can be driven to cut down or retract more conveniently by rotating the guide column 20.

[0023] In one embodiment, the heating element 33 is implemented as an electric heating rod.

[0024] Further preferably, the cutting knife die 34 is installed with a thermocouple 35 near the cutting knife 31 to measure the temperature of the cutting knife 31. At the same time, the thermocouple 35 is connected to a temperature controller, and the temperature controller is connected to the electric heating rod. Therefore, the cooperation of the temperature controller, the thermocouple 35 and the heating rod can ensure that the cutting knife 31 is always kept within a preset temperature range to ensure the slitting quality.

[0025] Generally, when slitting, for example, for PETG material films, the cutter 31 is preheated to 170°C.

[0026] It should be noted that the terms "first, second" in the present application are only used for descriptive purposes and do not indicate any order. They cannot be understood as indicating or implying relative importance. These terms can be interpreted as names.

[0027] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.

Claims

1. A dental film online stripping device, characterized in that: It includes a mounting frame, a guide column and a plurality of cutting mechanisms, wherein the guide column is arranged on the mounting frame in a manner that it can be driven and directional rotated, the guide column extends in a horizontal direction, wherein a plurality of cutting mechanisms are evenly spaced and distributed on the surface of the guide column, the cutting mechanism includes a cutter and a connecting member, the cutter is vertically connected to the guide column through the connecting member at one end away from the guide column, and a heating element for heating the cutter to a predetermined temperature is arranged in the connecting member, so that when the guide column drives the cutter to rotate, the cutter with a predetermined temperature can cut into the film surface to a predetermined depth.

2. The dental film online stripping device according to claim 1, characterized in that: The mounting frame includes a first bracket plate and a second bracket plate which are symmetrically distributed, the guide column vertically penetrates the first bracket plate and the second bracket plate respectively through bearings, and a gear is coaxially installed on one end of the guide column protruding from the first bracket plate, a screw rod is installed on the outer side of the first bracket plate, and the screw rod cooperates with the gear so that the linear motion of the screw rod can be converted into the rotational motion of the gear when the screw rod is rotated.

3. The dental film online stripping device according to claim 2, characterized in that: Two mounting plates distributed in parallel along the height direction are vertically mounted on the outer side of the first bracket plate, the screw rod is rotatably mounted between the two mounting plates, and a handwheel is mounted on one end of the screw rod protruding from the mounting plate above, or a servo motor is coaxially connected to one end of the screw rod protruding from the mounting plate below, so as to drive the screw rod to rotate through the rotating shaft of the servo motor.

4. The dental film online stripping device according to claim 1, characterized in that: The connecting member includes a fastening block and a mounting plate detachably connected to the fastening block, wherein the fastening block is fixedly covered on the surface of the guide column, wherein the cutter is connected to the mounting plate through a cutting die, the cutter is installed at the outer end of the cutting die, and the heating element is installed in the cutting die.

5. The dental film online stripping device according to claim 4, characterized in that: The heating element is embodied as an electric heating rod.

6. The dental film online stripping device according to claim 5, characterized in that: The cutting die is provided with a thermocouple near the cutting knife to measure the temperature of the cutting knife. The thermocouple is connected to a temperature controller, and the temperature controller is connected to the electric heating rod.