Waste collecting device based on foam board production

By designing a collection and crushing device for foam board production waste, the problem of equipment blockage caused by large volume of foam board waste is solved, efficient processing and automated collection of waste are achieved, and production efficiency and safety are improved.

CN222792253UActive Publication Date: 2025-04-25HEBEI SHENGCHUAN DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN202421729164.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The foam board waste is large in size and irregular in shape, which leads to the treatment equipment being easily blocked and stuck, affecting the normal operation of the equipment.

Method used

A waste collection device based on foam board production is designed, including a bracket, a workbench and a cutting structure. The waste is crushed using a motor-driven crushing roller, and the crushed waste is transported to a designated location through an air pump and a transport pipe. At the same time, the cylinder drives the push plate and the collection plate to achieve automatic collection and crushing of waste.

Benefits of technology

It effectively solves the equipment blockage caused by the large volume of foam board waste, improves the waste processing efficiency, reduces manual operation, and improves work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of foam board production, and particularly relates to a waste collecting device based on foam board production, which comprises a support, a working table and a cutting structure, the working table is fixedly connected to the upper surface of the support, the cutting structure is arranged above the working table, a collecting groove is arranged above the working table, and the cutting structure is arranged above the collecting groove. A waste smashing mechanism is arranged on the right side of the lower portion of the workbench, and a scrap collecting structure is arranged below the workbench. The waste crushing mechanism comprises a crushing unit and a conveying unit; the smashing unit comprises a smashing box, a first motor, a first smashing roller, a second smashing roller and universal wheels, and the first motor is arranged on the front face of the smashing box. According to the waste collecting device based on foam board production, the waste smashing mechanism conducts smashing through the first smashing roller and the second smashing roller which are driven by the first motor, waste generated after cutting can be efficiently treated, and particularly large waste can be efficiently treated. And the crushed waste can be conveyed to a designated place through the conveying pipe in cooperation with the air pump and the conveying pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam board production, in particular to a waste collection device based on foam board production. Background Art

[0002] Foam board, also known as EPS board, is a new type of building material that integrates heat insulation, thermal insulation and fire prevention. Its main component is polystyrene resin, which has excellent characteristics such as light weight, high strength, impact resistance, impermeability and non-corrosion. The density of foam board is light, and its weight is only one-fifth of that of ordinary concrete, which is convenient for construction and transportation, and greatly reduces the labor intensity of construction workers. The foam board has a compact structure and uniform density, and has good thermal insulation performance, which can effectively reduce the energy consumption of buildings. Foam board also has excellent fire resistance, which can effectively prevent fires and improve the safety of life and property of residents.

[0003] The Chinese patent with publication number CN214352845U discloses a foam board cutting waste collection device, including a box body and a panel, the panel is fixed on the top of the box body, and it also includes a No. 1 electric telescopic rod, a push plate, a shovel plate, a No. 2 electric telescopic rod, an extrusion plate, a cover plate, a screen plate, an air nozzle, a mesh cover, a collection box and a box door, the No. 1 electric telescopic rod is fixed on the left and right side walls of the panel, the output end of the No. 1 electric telescopic rod passes through the through hole on the panel and is fixed to the push plate, the upper end of the push plate is fixed with a limit plate, the limit plate is fixed from bottom to top and from outside to inside, the lower end of the inner side of the push plate is fixed with a shovel plate, the bottom of the shovel plate is movably arranged on the top of the box body, the top of the box body is provided with a strip through hole, the left side of the box body A No. 2 electric telescopic rod is fixed in the openings on the right side walls, and the output end of the No. 2 electric telescopic rod is fixed to the extrusion plate. Mutually meshing toothed extrusion strips are provided on the opposite surfaces of the two extrusion plates. A cover plate is fixed to the inner upper end of the left extrusion plate, and the cover plate is fitted with the top wall of the inner cavity of the box. A sieve plate is fixed in the inner cavity of the box at the bottom of the extrusion plate, and sieve holes are opened on the sieve plate. An air nozzle is connected through the left side wall of the box below the sieve plate, and a mesh cover is fixed on the inner cavity wall of the box on the inner side of the air nozzle. A collecting box is movably provided at the bottom of the inner cavity of the box, and a box door is screwed with a hinge in the opening on the right side wall of the box, and the box door is fixed to the right side wall of the box with a buckle, and a handle is fixed on the box door.

[0004] The above-mentioned prior art solutions have the following defects: due to the large volume and irregular shape of the foam board waste, some processing equipment is prone to blockage and jamming during the processing process, affecting the normal operation of the equipment.

[0005] To this end, we proposed a waste collection device based on foam board production to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a waste collection device based on the production of foam boards, so as to solve the problem of large volume and inconvenience in collection proposed in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste collection device based on the production of foam boards, comprising a bracket, a workbench and a cutting structure, wherein the workbench is fixedly connected to the upper surface of the bracket, the cutting structure is arranged above the workbench, a collection trough is provided above the workbench, a waste crushing mechanism is arranged on the right side below the workbench, and a debris collection structure is arranged below the workbench;

[0008] The waste crushing mechanism includes a crushing unit and a transport unit;

[0009] The crushing unit comprises a crushing box, a motor 1, a crushing roller 1, a crushing roller 2 and a universal wheel, wherein the motor 1 is arranged at the front of the crushing box, the output end of the motor 1 is connected to the center of the crushing roller 1 through a coupling, the crushing roller 2 is meshedly connected to the crushing roller 1, the crushing roller 2 is rotatably connected to the right side of the crushing roller 1, and the universal wheel is fixedly connected to the bottom of the crushing box;

[0010] The transport unit comprises an air pump and a transport pipe, wherein the air pump is arranged at the back of the crushing box, the air outlet end of the air pump is arranged inside the crushing box, and the transport pipe is fixedly connected to the front of the crushing box.

[0011] Preferably, a baffle is fixedly connected to the right side of the upper surface of the workbench, a cylinder is fixedly connected to the left side of the baffle, the output end of the cylinder is connected to the right side of the push plate, and collecting plates are fixedly connected on both sides of the push plate. The push plate and the collecting plate are driven by the cylinder, so that the waste generated after cutting can be effectively pushed into the crushing box through the collecting trough. The larger waste falls into the crushing box and the smaller waste falls into the collecting box. The degree of automation is high, manual operation is reduced, and work efficiency and safety are improved.

[0012] Preferably, the debris collection structure includes a base plate, a collection box, a movable door, a connecting strip, a magnetic block 1, an electric push rod, a cleaning plate and a magnetic block 2. The base plate is fixedly connected to the bottom of the bracket, the collection box is connected to the upper surface of the base plate through a movable structure, a through groove is provided on the front of the collection box, the top of the movable door is rotatably connected to the groove through a connecting strip, the magnetic block 1 is fixedly connected to the back of the movable door, the electric push rod is fixedly connected to the inside of the collection box, the output end of the electric push rod is connected to the back of the cleaning plate, the magnetic block 2 is fixedly connected to the front of the cleaning plate, and the opening and closing of the movable door can be controlled by driving the cleaning plate with the magnetic blocks 1 and 2 through the electric push rod.

[0013] Preferably, the positions of the magnetic block 1 and the magnetic block 2 correspond to each other, and the sides of the magnetic block 1 and the magnetic block 2 with the same magnetic poles correspond to each other, so that the debris can be automatically pushed to one side of the collection box for discharge by utilizing the principle of magnetic pole repulsion.

[0014] Preferably, the movable structure includes a slide groove one, a slide groove two, a motor two, a threaded rod, a screw nut and a slider, the slide groove one and the slide groove two are respectively opened on both sides of the upper surface of the base plate, the threaded rod is connected to the inside of the slide groove one, the slider is slidably connected to the inside of the slide groove two, the output end of the motor two is connected to one end of the threaded rod through a coupling, the screw nut is threadedly connected to the threaded rod, the screw nut and the upper surface of the slider two are fixedly connected to the bottom of the collection box, and the threaded rod is driven to rotate by the motor two, driving the screw nut and the slider to move along the slide groove, thereby realizing the automatic movement of the collection box on the base plate.

[0015] Preferably, there are multiple collecting grooves, which are equidistantly arranged on the workbench. The design of multiple collecting grooves can disperse and collect the waste generated in the cutting process, avoiding the inconvenience and impact of waste accumulation on the workbench.

[0016] Preferably, the left side of the crushing box abuts against the lower right side of the workbench, so that the waste can directly fall into the crushing box for processing.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The waste collection device based on the production of foam board, the waste crushing mechanism uses the crushing roller 1 and the crushing roller 2 driven by the motor 1 to crush, which can efficiently handle the waste generated after cutting, especially the larger pieces of waste. With the air pump and the transport pipe, the crushed waste can be transported to the designated location through the transport pipe.

[0019] 2. The waste collection device based on the production of foam board, through the design of cylinder-driven push plate and collection plate, realizes that small waste falls into the collection box through the collection slot, reduces manual intervention, and improves production efficiency and safety. At the same time, the cooperation of the electric push rod, magnetic block 1 and magnetic block 2 in the debris collection structure also realizes the automatic cleaning of debris and the automatic movement of the collection box, further improving the automation level of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the overall front structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the overall side structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the overall back structure of the utility model;

[0024] Figure 5 It is a schematic diagram of the overall top view structure of the utility model.

[0025] In the figure: 1 bracket, 2 collection box, 201 movable door, 202 connecting strip, 203 magnetic block 1, 204 electric push rod, 205 cleaning plate, 206 magnetic block 2, 3 workbench, 301 baffle, 302 collection trough, 4 cutting structure, 501 cylinder, 502 push plate, 503 collection plate, 6 crushing box, 601 motor 1, 602 crushing roller 1, 603 crushing roller 2, 604 air pump, 605 transport pipe, 606 universal wheel, 7 bottom plate, 701 slide 1, 702 slide 2, 703 motor 2, 704 threaded rod, 705 screw nut, 706 slider. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0028] Embodiment 1:

[0029] A waste collection device based on foam board production includes a bracket 1, a workbench 3 and a cutting structure 4. The workbench 3 is fixedly connected to the upper surface of the bracket 1, providing a working platform for cutting the foam board. The multiple equidistant collecting grooves 302 opened thereon can disperse and collect the waste generated during the cutting process to avoid accumulation. The cutting structure 4 is arranged above the workbench 3, responsible for the cutting of the foam board, and is the source of waste generation. A collecting groove 302 is opened above the workbench 3, and there are multiple collecting grooves 302, which are equidistantly opened on the workbench 3. A baffle 301 is fixedly connected to the right side of the upper surface of the workbench 3, which is arranged on the right side of the workbench to prevent the waste from scattering during the pushing process and ensure that the waste can accurately enter the collecting groove 302 and the crushing box 6. A cylinder 501 is fixedly connected to the left side of the baffle 301, and the output end of the cylinder 501 is connected to the right side of the push plate 502. The two sides of the push plate 502 are fixedly connected with collecting plates 503.

[0030] A waste crushing mechanism is provided on the right side below the workbench 3, and a debris collection structure is provided below the workbench 3;

[0031] The waste crushing mechanism includes a crushing unit and a transport unit;

[0032] The crushing unit includes a crushing box 6, a motor 601, a crushing roller 602, a crushing roller 603 and a universal wheel 606. The motor 601 is arranged on the front of the crushing box 6. The output end of the motor 601 is connected to the center of the crushing roller 602 through a coupling to provide power for the crushing roller to crush the waste. The crushing roller 603 is meshedly connected to the crushing roller 602. The crushing roller 603 is rotatably connected to the right side of the crushing roller 602. Through the meshing connection, they act together on the waste to achieve efficient crushing. The universal wheel 606 is fixedly connected to the lower surface of the crushing box 6 to facilitate the movement and positioning of the crushing box 6 so that it can be close to the bottom of the workbench 3. The left side of the crushing box 6 abuts against the bottom right side of the workbench 3. The crushing box 6 contains and crushes the waste, reducing the volume of the waste and facilitating subsequent processing.

[0033] The transport unit includes an air pump 604 and a transport pipe 605. The air pump 604 is arranged on the back of the crushing box 6, the air outlet end of the air pump 604 is arranged inside the crushing box 6, and the transport pipe 605 is fixedly connected to the front of the crushing box 6. The airflow generated by the air pump 604 assists in transporting the crushed waste to the designated location.

[0034] Embodiment 2:

[0035] On the basis of the first embodiment, the debris collection structure includes a bottom plate 7, a collection box 2, a movable door 201, a connecting strip 202, a magnetic block 1 203, an electric push rod 204, a cleaning plate 205 and a magnetic block 2 206. The bottom plate 7 is fixedly connected to the bottom of the bracket 1, and the bottom plate 7 serves as a support platform for the collection box 2. The collection box 2 is connected to the upper surface of the bottom plate 7 through a movable structure, and the collection box 2 collects smaller debris generated during the cutting process. A through groove is provided on the front of the collection box 2, and the top of the movable door 201 is rotatably connected to the groove through the connecting strip 202. The magnetic block 1 203 is fixedly connected to the back of the movable door 201, which is convenient for opening and closing when cleaning the collection box 2, while maintaining the sealing of the collection box 2. The electric push rod 204 is fixedly connected to the inside of the collection box 2, and the output end of the electric push rod 204 is connected to the back of the cleaning plate 205. The magnetic block 206 is fixedly connected to the front of the cleaning plate 205. The positions of magnetic block 1 203 and magnetic block 2 206 correspond to each other, and the sides of magnetic block 1 203 and magnetic block 2 206 with the same magnetic poles correspond to each other. The automatic pushing of cleaning plate 205 is controlled by electric push rod 204, and the opening and closing of movable door 201 is controlled by the principle of magnetic pole repulsion, thereby improving the degree of automation. The mobile structure includes a slide groove 1 701, a slide groove 2 702, a motor 2 703, a threaded rod 704, a screw nut 705 and a slider 706. The slide groove 1 701 and the slide groove 2 702 are respectively opened on both sides of the upper surface of the base plate 7, the threaded rod 704 is connected to the inside of the slide groove 1 701, and the slider 706 is slidably connected to the inside of the slide groove 2 702. The output end of the motor 2 703 is connected to one end of the threaded rod 704 through a coupling, and the screw nut 705 is threadedly connected to the threaded rod 704. The upper surfaces of the screw nut 705 and the slider 706 are fixedly connected to the bottom of the collection box 2. The threaded rod 705 is driven to rotate by the motor 2 703, and the screw nut 705 and the slider 706 are driven to move along the slide groove, thereby realizing the automatic movement of the collection box 2 on the base plate 7 for easy cleaning.

[0036] Working principle: The foam board is cut by the cutting structure 4 on the workbench 3, and the waste generated is dispersed and collected through the collection slots 302 arranged at equal intervals. The cylinder 501 drives the push plate 502 and the collection plates 503 fixed on both sides to push the waste in the collection slot 302 into the crushing box 6. The motor 1 601 drives the crushing roller 1 602 and the crushing roller 2 603 meshed therewith to rotate, and the waste is crushed efficiently. The air pump 604 generates airflow, and the crushed waste is transported to the designated location through the transport pipe 605 for subsequent processing.

[0037] Smaller debris generated during the cutting process falls into the collection box 2. When the collection box 2 needs to be cleaned, the electric push rod 204 drives the cleaning plate 205 to move forward. Since the magnetic poles of the magnetic block 1 203 and the magnetic block 2 206 are the same and the positions are corresponding, the cleaning plate 205 pushes the movable door 201 to open through the principle of magnetic pole repulsion. The motor 2 703 drives the threaded rod 704 to rotate, driving the screw nut 705 and the slider 706 to move along the slide slot, thereby moving the collection box 2 to a position that is convenient for cleaning. After cleaning the collection box 2, the motor 2 703 is reversed to move the collection box 2 back to its original position. At the same time, the cleaning plate 205 is reset through the reverse operation of the electric push rod 204, and then the movable door 201 is automatically closed through the repulsive force between the magnetic blocks.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A waste collection device based on foam board production, comprising a support (1), a workbench (3) and a cutting structure (4), characterized in that: The workbench (3) is fixedly connected to the upper surface of the bracket (1), the cutting structure (4) is arranged above the workbench (3), a collecting trough (302) is provided above the workbench (3), a waste crushing mechanism is provided on the right side below the workbench (3), and a debris collection structure is provided below the workbench (3); The waste crushing mechanism includes a crushing unit and a transport unit; The crushing unit comprises a crushing box (6), a motor 1 (601), a crushing roller 1 (602), a crushing roller 2 (603) and a universal wheel (606), wherein the motor 1 (601) is arranged on the front of the crushing box (6), the output end of the motor 1 (601) is connected to the center of the crushing roller 1 (602) through a coupling, the crushing roller 2 (603) is meshedly connected to the crushing roller 1 (602), the crushing roller 2 (603) is rotatably connected to the right side of the crushing roller 1 (602), and the universal wheel (606) is fixedly connected to the lower surface of the crushing box (6) around the periphery; The transport unit comprises an air pump (604) and a transport pipe (605); the air pump (604) is arranged on the back of the crushing box (6); the air outlet end of the air pump (604) is arranged inside the crushing box (6); and the transport pipe (605) is fixedly connected to the front of the crushing box (6).

2. A waste collection device based on foam board production according to claim 1, characterized in that: A baffle (301) is fixedly connected to the right side of the upper surface of the workbench (3), a cylinder (501) is fixedly connected to the left side of the baffle (301), an output end of the cylinder (501) is connected to the right side of a push plate (502), and collecting plates (503) are fixedly connected to both sides of the push plate (502).

3. A waste collection device based on foam board production according to claim 1, characterized in that: The debris collection structure comprises a bottom plate (7), a collection box (2), a movable door (201), a connecting strip (202), a magnetic block 1 (203), an electric push rod (204), a cleaning plate (205) and a magnetic block 2 (206); the bottom plate (7) is fixedly connected to the bottom of the bracket (1); the collection box (2) is connected to the upper surface of the bottom plate (7) via a movable structure; a through groove is provided on the front of the collection box (2); the top of the movable door (201) is rotatably connected to the groove via a connecting strip (202); the magnetic block 1 (203) is fixedly connected to the back of the movable door (201); the electric push rod (204) is fixedly connected to the inside of the collection box (2); the output end of the electric push rod (204) is connected to the back of the cleaning plate (205); and the magnetic block 2 (206) is fixedly connected to the front of the cleaning plate (205).

4. A waste collection device based on foam board production according to claim 3, characterized in that: The positions of the magnetic block 1 (203) and the magnetic block 2 (206) correspond to each other, and the sides of the magnetic block 1 (203) and the magnetic block 2 (206) with the same magnetic poles correspond to each other.

5. A waste collection device based on foam board production according to claim 3, characterized in that: The movable structure comprises a slide groove 1 (701), a slide groove 2 (702), a motor 2 (703), a threaded rod (704), a screw nut (705) and a slider (706); the slide groove 1 (701) and the slide groove 2 (702) are respectively arranged on both sides of the upper surface of the bottom plate (7); the threaded rod (704) is connected to the inside of the slide groove 1 (701); the slider (706) is slidably connected to the inside of the slide groove 2 (702); the output end of the motor 2 (703) is connected to one end of the threaded rod (704) through a coupling; the screw nut (705) is threadedly connected to the threaded rod (704); and the upper surfaces of the screw nut (705) and the slider (706) are fixedly connected to the bottom of the collection box (2).

6. A waste collection device based on foam board production according to claim 1, characterized in that: There are a plurality of collecting tanks (302), which are equidistantly disposed on the workbench (3).

7. A waste collection device based on foam board production according to claim 1, characterized in that: The left side of the crushing box (6) abuts against the lower right side of the workbench (3).

Citation Information

Patent Citations

  • Foam board cutting waste collecting device

    CN214352845U