Automatic dispersing agent filling device

By designing a dispersant automatic filling device, using technical means such as drive components, filling tables and liquid level sensors, the problems of traditional manual filling are solved, and high-precision and high-efficiency automatic filling is achieved.

CN222793958UActive Publication Date: 2025-04-25JIAXING SUDI POLYMER MATERIAL CO LTD
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Patent Information

Application Number
CN202421717818.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, dispersant filling equipment usually adopts manual or semi-automatic methods, which are susceptible to human factors, resulting in low filling accuracy and low efficiency.

Method used

An automatic dispersant filling device is designed, including a driving assembly, filling table, mounting frame, liquid level sensor and solenoid valve, and the precise automatic filling of dispersant is achieved through motor drive, liquid level control and automatic feeding.

Benefits of technology

The precise automatic filling of dispersant is achieved, which avoids the influence of human factors, improves the filling efficiency and automation level, and ensures the high filling accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic dispersing agent filling device, which relates to the technical field of automatic dispersing agent filling and comprises a bottom plate. According to the automatic dispersing agent filling device, when a dispersing agent is automatically filled, a plurality of filling containers can sequentially fall onto the filling table from the interior of the throwing channel under the action of gravity, then the driving assembly is started, the filling containers can rotate anticlockwise to the positions below the corresponding feeding nozzles under the action of the driving assembly, and the dispersing agent can be discharged into the filling containers through the feeding pipes and the feeding nozzles; when the liquid level sensor monitors the liquid level of the dispersing agent, the electromagnetic valve can control the feeding nozzle to stop feeding, then the electric push rod drives the liquid level sensor to rise and avoid the filling container to wait for the next round of operation, and therefore accurate automatic filling control over the dispersing agent is achieved, and the next step is executed after automatic filling is completed. In this way, the automatic dispersing agent filling mode cannot cause low filling accuracy due to human factors, time and labor are saved, the automation degree is high, and the automatic dispersing agent filling efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic dispersant filling, in particular to an automatic dispersant filling device. Background Art

[0002] With the rapid development of modern industrial technology, dispersants, as an important industrial additive, are increasingly widely used. Dispersants can evenly disperse the solid and liquid particles of inorganic and organic pigments that are difficult to dissolve in liquids, and can also prevent the sedimentation and agglomeration of particles to form a stable suspension. The automatic dispersant filling device is a device used to automatically complete the dispersant filling operation.

[0003] In the prior art, traditional dispersant filling equipment usually adopts manual or semi-automatic filling methods, which are easily affected by human factors, resulting in low filling accuracy and low efficiency. Therefore, in response to the above problems, we propose a new type of dispersant automatic filling device. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that traditional dispersant filling equipment in the prior art usually adopts a manual or semi-automatic filling method, which is easily affected by human factors, resulting in low filling accuracy and low efficiency, and to propose an automatic dispersant filling device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic dispersant filling device, comprising a base plate, a driving assembly is arranged at a position near the right side of the top of the base plate, the driving assembly comprises a U-shaped frame and a second rotating shaft, the top of the base plate is fixedly connected to the bottom of the U-shaped frame, a motor is arranged at the top of the U-shaped frame, the output end of the motor slides through the top of the U-shaped frame, the output end of the motor is fixedly connected to the first rotating shaft, the outer surface of the first rotating shaft is fixedly connected to a fixed block near the bottom, a limiting rod is arranged below the fixed block, the top of the limiting rod is fixedly connected to a driving column, the outer surface of the second rotating shaft is fixedly connected to a first rotating block near the bottom, a plurality of limiting grooves are equidistantly provided on the outer surface of the first rotating block, the driving column cooperates with the limiting grooves, the outer surface of the second rotating shaft is fixedly connected to a second rotating block near the top, the outer surface of the second rotating block is equidistantly provided with four push grooves, and the first rotating shaft and the second rotating shaft are both rotatably connected to the top of the base plate.

[0006] Preferably, a support frame is fixedly connected to the top of the base plate near the right rear, a filling table is fixedly connected to the top of the support frame, and a mounting frame is fixedly connected to the top of the filling table near the rear side.

[0007] Preferably, a feeding pipe is provided at the top of the mounting frame, a feeding nozzle is provided at the bottom of the mounting frame, and a solenoid valve is provided outside the feeding nozzle.

[0008] Preferably, an electric push rod is provided at the bottom of the mounting frame, and a liquid level sensor is fixedly connected to the telescopic end of the electric push rod.

[0009] Preferably, a filling container is arranged on the top of the filling station, and the outer surface of the filling container is in contact with the outer surfaces of the four pushing grooves on the second rotating block.

[0010] Preferably, a storage rack is fixedly connected to the top of the filling station near the right side, and a delivery channel is fixedly connected to the top of the storage rack.

[0011] Preferably, a conveying device is provided at a position near the left side of the top of the bottom plate 1, and baffles are symmetrically fixedly connected to the top of the conveying device near the front and rear side edges.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, when the dispersant is automatically filled, multiple filling containers will fall from the delivery channel to the filling table in turn due to gravity, and then the driving component will be started. Under the action of the driving component, the filling container will rotate counterclockwise to the bottom of the corresponding feeding nozzle, and the dispersant will be discharged into the filling container through the feeding pipe and the feeding nozzle. When the liquid level sensor monitors the liquid level of the dispersant, the solenoid valve will control the feeding nozzle to stop feeding, and then the electric push rod will drive the liquid level sensor to rise and avoid the filling container to wait for the next round of operation, thereby realizing accurate automatic filling control of the dispersant, and entering the next step after the automatic filling is completed. This method of automatic filling of dispersants will not cause low filling accuracy due to human factors, save time and labor, have a high degree of automation, and greatly improve the efficiency of automatic filling of dispersants.

[0014] 2. In the utility model, after the automatic filling of a filling container is completed, the second rotating block continues to rotate counterclockwise for a quarter of a turn. At this time, the filling container that has completed the automatic filling will rotate to the left until it falls onto the conveying device, and then it is transported to the next processing area by the conveying device, further improving the automation and efficiency of the automatic filling of the dispersant. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of an automatic dispersant filling device is provided for the utility model;

[0016] Figure 2 This is a three-dimensional diagram from another angle of the automatic dispersant filling device proposed by the utility model;

[0017] Figure 3 The utility model provides a partial structural expansion diagram of a dispersant automatic filling device;

[0018] Figure 4 The utility model provides a schematic diagram of a driving component of an automatic dispersant filling device.

[0019] Legend: 1. Bottom plate; 11. Support frame; 2. Drive assembly; 201. U-shaped frame; 202. Motor; 203. First rotating shaft; 204. Fixed block; 205. Limit rod; 206. Second rotating shaft; 207. First rotating block; 208. Limit groove; 209. Second rotating block; 210. Drive column; 3. Conveying device; 31. Baffle; 4. Filling table; 41. Storage rack; 42. Delivery channel; 43. Filling container; 5. Mounting frame; 51. Feeding pipe; 52. Solenoid valve; 53. Liquid level sensor; 54. Electric push rod; 55. Feeding nozzle. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides an automatic dispersant filling device, including a bottom plate 1, a driving assembly 2 is arranged at a position near the right side of the top of the bottom plate 1, the driving assembly 2 includes a U-shaped frame 201 and a second rotating shaft 206, the top of the bottom plate 1 is fixedly connected to the bottom of the U-shaped frame 201, a motor 202 is arranged at the top of the U-shaped frame 201, the output end of the motor 202 slides through the top of the U-shaped frame 201, the output end of the motor 202 is fixedly connected to the first rotating shaft 203, the outer surface of the first rotating shaft 203 is fixedly connected to a fixed block 204 near the bottom, a limiting rod 205 is arranged below the fixed block 204, the top of the limiting rod 205 is fixedly connected to a driving column 210, the outer surface of the second rotating shaft 206 is fixedly connected to a first rotating block 207 near the bottom, a plurality of limiting grooves 208 are equidistantly provided on the outer surface of the first rotating block 207, the driving column 210 cooperates with the limiting grooves 208, the outer surface of the second rotating shaft 206 is near the top The second rotating block 209 is fixedly connected to the position, and four pushing grooves are equidistantly provided on the outer surface of the second rotating block 209. The first rotating shaft 203 and the second rotating shaft 206 are both rotatably connected to the top of the bottom plate 1. The top of the bottom plate 1 is fixedly connected to the support frame 11 near the right rear, and the top of the support frame 11 is fixedly connected to the filling table 4. The top of the filling table 4 is fixedly connected to the mounting frame 5 near the rear side. The top of the mounting frame 5 is provided with a feeding pipe 51, and the bottom of the mounting frame 5 is provided with a feeding nozzle 55. The outside of the feeding nozzle 55 is provided with a solenoid valve 52. The bottom of the mounting frame 5 is provided with an electric push rod 54, and the telescopic end of the electric push rod 54 is fixedly connected with a liquid level sensor 53. The top of the filling table 4 is provided with a filling container 43, and the outer surface of the filling container 43 is in contact with the outer surfaces of the four pushing grooves on the second rotating block 209. The top of the filling table 4 is fixedly connected to the storage rack 41 near the right side, and the top of the storage rack 41 is fixedly connected to the delivery channel 42.

[0023] The effect achieved by the entire embodiment 1 is that when the dispersant is automatically filled, a plurality of filling containers 43 are first placed into the delivery channel 42. Under the action of gravity, the filling container 43 at the bottom will fall onto the filling table 4, and the motor 202 on the U-shaped frame 201 will be started. Under the action of the motor 202, the fixed block 204, the limiting rod 205, and the driving column 210 will rotate synchronously. When the first rotating block 207 rotates, it drives the second rotating shaft 206 to rotate. When the fixed block 204 rotates one circle, the driving column 210 just passes through the limiting groove 208 once, and then the second rotating block 209 rotates a quarter of a circle. The pushing groove on the surface of the second rotating block 209 below the delivery channel 42 will push the filling container 43 to move to below the feeding nozzle 55. At this time, the dispersant will be discharged into the filling container 43 through the feeding pipe 51 and the feeding nozzle 55. When When the liquid level sensor 53 monitors the liquid level of the dispersant and feeds back the dispersant liquid level information to the control system, when the liquid level reaches the set threshold, the control system issues an instruction based on the received information to make the solenoid valve 52 control the feeding nozzle 55 to stop feeding, and then the electric push rod 54 will drive the liquid level sensor 53 to rise and avoid the filling container 43 and wait for the next round of operation, thereby realizing accurate automatic filling control of the dispersant, and proceeding to the next step after the automatic filling is completed. This method of automatic filling of dispersant will not cause low filling accuracy due to human factors, and it saves time and effort, has a high degree of automation, and the efficiency of automatic filling of dispersant is also greatly improved. The support frame 11 is for supporting the filling table 4, the storage rack 41 is for facilitating the installation of the delivery channel 42, and the mounting frame 5 serves to facilitate the installation of the electric push rod 54 and the feeding nozzle 55.

[0024] Embodiment 2, as Figure 1-Figure 4 As shown, a conveying device 3 is provided at the top of the bottom plate 1 near the left side, and a baffle 31 is symmetrically fixedly connected to the top of the conveying device 3 near the front and rear side edges.

[0025] The effect achieved by the entire embodiment 2 is that after the automatic filling of a filling container 43 is completed, the second rotating block 209 continues to rotate counterclockwise for a quarter of a turn. At this time, the filling container 43 that has completed the automatic filling will rotate to the left until it falls onto the conveying device 3, and then it is conveyed to the next processing area by the conveying device 3, thereby further improving the automation and efficiency of the automatic filling of the dispersant. Since baffles 31 are provided at the front and rear edges of the conveying device 3, falling will not occur.

[0026] Working principle: When the dispersant is automatically filled, a plurality of filling containers 43 are first placed into the delivery channel 42. Under the action of gravity, the filling container 43 at the bottom will fall onto the filling table 4, and the motor 202 on the U-shaped frame 201 will be started. Under the action of the motor 202, the fixed block 204, the limit rod 205, and the driving column 210 will rotate synchronously. When the first rotating block 207 rotates, it drives the second rotating shaft 206 to rotate. When the fixed block 204 rotates one circle, the driving column 210 just passes through the limit groove 208 once, and then the second rotating block 209 rotates a quarter of a circle. The pushing groove on the surface of the second rotating block 209 below the delivery channel 42 will push the filling container 43 to move to the bottom of the feeding nozzle 55. At this time, the dispersant will be discharged into the filling container 43 through the feeding pipe 51 and the feeding nozzle 55. When the liquid level sensor 53 monitors the liquid level of the dispersant and feeds back the dispersant liquid level information to the control system, the liquid level When the set threshold is reached, the control system issues an instruction based on the received information, so that the solenoid valve 52 controls the feeding nozzle 55 to stop feeding, and then the electric push rod 54 drives the liquid level sensor 53 to rise and avoid the filling container 43 and wait for the next round of operation, thereby realizing accurate automatic filling control of the dispersant. After the automatic filling is completed, it proceeds to the next step. This method of automatic filling of dispersants will not cause low filling accuracy due to human factors, and it saves time and effort, has a high degree of automation, and the efficiency of automatic filling of dispersants is greatly improved. In addition, after the automatic filling of a filling container 43 is completed, the second rotating block 209 continues to rotate counterclockwise for a quarter of a turn. At this time, the filling container 43 that has completed automatic filling will rotate to the left until it falls onto the conveying device 3, and then it is conveyed to the next processing area by the conveying device 3, further improving the automation and efficiency of automatic filling of dispersants.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A dispersant automatic filling device, comprising a bottom plate (1), characterized in that: A driving assembly (2) is provided at a position near the right side of the top of the base plate (1); The driving assembly (2) comprises a U-shaped frame (201) and a second rotating shaft (206); the top of the bottom plate (1) is fixedly connected to the bottom of the U-shaped frame (201); a motor (202) is arranged on the top of the U-shaped frame (201); an output end of the motor (202) slides through the top of the U-shaped frame (201); the output end of the motor (202) is fixedly connected to a first rotating shaft (203); a fixed block (204) is fixedly connected to the outer surface of the first rotating shaft (203) at a position close to the bottom; a limiting rod (205) is arranged below the fixing block (204); the limiting rod (205) is A driving column (210) is fixedly connected to the top; a first rotating block (207) is fixedly connected to the outer surface of the second rotating shaft (206) near the bottom; a plurality of limiting grooves (208) are equidistantly provided on the outer surface of the first rotating block (207); the driving column (210) cooperates with the limiting grooves (208); a second rotating block (209) is fixedly connected to the outer surface of the second rotating shaft (206) near the top; four pushing grooves are equidistantly provided on the outer surface of the second rotating block (209); the first rotating shaft (203) and the second rotating shaft (206) are both rotatably connected to the top of the bottom plate (1).

2. The dispersant automatic filling device according to claim 1, characterized in that: A support frame (11) is fixedly connected to the top of the bottom plate (1) near the right rear, a filling platform (4) is fixedly connected to the top of the support frame (11), and a mounting frame (5) is fixedly connected to the top of the filling platform (4) near the rear.

3. The automatic dispersant filling device according to claim 2, characterized in that: A feeding pipe (51) is arranged at the top of the mounting frame (5), a feeding nozzle (55) is arranged at the bottom of the mounting frame (5), and a solenoid valve (52) is arranged outside the feeding nozzle (55).

4. The automatic dispersant filling device according to claim 3 is characterized in that: An electric push rod (54) is arranged at the bottom of the mounting frame (5), and a liquid level sensor (53) is fixedly connected to the telescopic end of the electric push rod (54).

5. The automatic dispersant filling device according to claim 4, characterized in that: A filling container (43) is arranged on the top of the filling station (4), and the outer surface of the filling container (43) is in contact with the outer surfaces of the four pushing grooves on the second rotating block (209).

6. The automatic dispersant filling device according to claim 5, characterized in that: A storage rack (41) is fixedly connected to the top of the filling station (4) near the right side, and a delivery channel (42) is fixedly connected to the top of the storage rack (41).

7. The automatic dispersant filling device according to claim 6, characterized in that: A conveying device (3) is arranged at a position near the left side of the top of the bottom plate, and a baffle (31) is symmetrically fixedly connected to the top of the conveying device (3) near the front and rear side edges.