Water quenching tool for by-products obtained after calcination of zinc calcine
By designing a water quenching tool including a water quenching tank, a water quenching basket, a thermally conductive copper plate, a heat dissipation fin and a water pump, the problems of difficult to remove the by-product slag after zinc baked sand calcination, the cooling water temperature rises and high-temperature sputtering are solved during the water quenching process, and the centralized cooling, rapid cooling and pre-cooling treatment of the slag is achieved, and the safety and efficiency of the process are improved.
Patent Information
- Application Number
- CN202421744993.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The by-product slag after zinc roasted sand is difficult to remove during the water quenching process. The increase in cooling water temperature lacks accelerated cooling means, and high-temperature sputtering affects the surrounding environment and lacks pre-cooling treatment.
A water quenching tool is designed, including a water quenching tank, a water quenching basket, a thermal copper plate, a heat dissipation fin and a water pump. By setting up a water quenching basket and a slag guide slide, the cooling is accelerated by accelerating the cooling, and the water pump realizes pre-cooling treatment.
It effectively solves the problem that slag water is not easy to remove after quenching, realizes rapid cooling of cooling water and heat dissipation, reduces the impact of high-temperature sputtering on the environment, and improves the safety and efficiency of the process.
Smart Images

Figure CN222799653U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to zinc roasted sand preparation, in particular to a water quenching tool for a byproduct of zinc roasted sand calcination. Background Art
[0002] Zinc roasted sand is the product obtained after the zinc concentrate is roasted. It is a brown micro-granular solid. It is an intermediate product and a raw material for the production of direct zinc oxide, electrolytic zinc, electric furnace zinc powder, etc. For the production of zinc roasted sand, many are prepared using zinc-containing waste slag (waste slag produced during zinc smelting). The production process includes the pretreatment of waste slag, the preparation of mixed materials, and the calcination of mixed materials to produce slag. For slag, it is usually cooled quickly by water quenching to form water slag or kiln slag, thereby forming building materials. It can also be further ground and used as a raw material for cement and ceramic tiles. However, there are still the following disadvantages in the actual water quenching process:
[0003] When the byproduct (slag) produced after the calcination of zinc roasted sand raw materials is water quenched, it is mostly directly put into the water quenching pool and quickly cooled by a large amount of cooling water. Because the slag is high-temperature slag when it is just produced, if it is directly slowly cooled, it will solidify into a large solid substance; after water quenching, due to the rapid cooling, the slag is rapidly cooled and broken down into small particles of slag, which can be directly used as building materials without crushing. However, if it is directly put into the water quenching pool, the slag will produce small particles of slag, which is difficult to salvage, and it is not convenient to process the next batch;
[0004] During the water quenching of slag byproducts, a large amount of heat is absorbed by the cooling water. However, if the processing frequency is too high, the temperature of the cooling water will gradually rise. Therefore, it is necessary to ensure that the heat absorbed by the cooling water is dissipated in a timely and rapid manner. The conventional method can only be cooled naturally, and there is no way to accelerate cooling.
[0005] Slag is usually put directly into the water quenching pool at high temperature. At this time, the high temperature is likely to cause splashing when feeding. The splashed water or slag may carry high temperature and cause certain cooling to the surrounding environment or workers. Therefore, certain pre-cooling treatment should be carried out before feeding. Utility Model Content
[0006] The utility model aims to provide a tool for water quenching a byproduct of calcining zinc roasted sand. By arranging a water quenching basket, a water quenching pool, a rope winding roller, a material discharge box, a spreading box, a heat-conducting copper plate, a heat dissipation fin and a water pump, the utility model solves the problems of inconvenient removal of small particles of slag after slag water quenching, the temperature rise of cooling water after slag water quenching, lack of accelerated cooling means, high-temperature sputtering generated when slag is put into the furnace affecting the surrounding environment, and lack of pre-cooling treatment.
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model is a water quenching tool for byproducts of zinc roasted sand calcination, comprising a water quenching pool, a water quenching basket, a slag guide slide, a paving box and a column; a slope block is fixed inside the water quenching pool, and a water quenching basket is movably arranged in the water quenching pool beside the slope block, a heat-conducting copper plate is arranged in the water quenching pool outside the water quenching basket, and a heat-conducting copper plate is fixed on a side away from the water quenching basket and extends through the side of the water quenching pool;
[0009] A paving box is fixed at one end of the water quenching tank, a material discharge box is fixed at the upper end of the paving box, a column is fixed at the side of the paving box away from the water quenching tank, two bearing seats are fixed at the upper end of the column, and a rope winding roller is rotatably connected between the two bearing seats;
[0010] The water quenching basket comprises a frame, and filter screens are fixed on four sides of the frame.
[0011] Furthermore, a water pump is fixed to one end of the water quenching tank away from the paving box, a water pump is fixed to the water pumping end of the water pump, and the water pumping pipe passes through the lower part of the water quenching tank and penetrates into the water quenching tank, and a water outlet pipe is fixed to the water outlet end of the water pump, and the water outlet of the water outlet pipe is facing above the water quenching basket.
[0012] Furthermore, an inclined slag guiding chute is arranged above one side of the water quenching tank, and two blocks are fixed to the bottom of the slag guiding chute, and the lower block is clamped on the side of the water quenching tank; and enclosure plates are fixed on both long sides of the inclined surface of the slag guiding chute.
[0013] Furthermore, two groups of rollers are symmetrically arranged at the bottom of the frame, the inner bottom surface of the water quenching pool is provided with symmetrically distributed guide grooves 2, and the rollers are placed in the corresponding guide grooves 2, and the upper inclined surface of the ramp block is also provided with a guide groove 1 connected to the guide groove 2, and the lower end of the ramp block is closer to the water quenching basket, and the higher end of the ramp block is flush with the upper end of the water quenching pool.
[0014] Furthermore, a symmetrically distributed lifting lug is fixed on one side of the frame close to the ramp block, a slot is provided at the bottom of the frame, and the slot passes through the front side of the frame, and a through slot is vertically provided at the center of the bottom of the frame, the through slot is connected to the slot, and a plug board is inserted in the slot.
[0015] Furthermore, a reduction motor is fixed to the upper end of the column, the output shaft of the reduction motor is fixedly connected to one end of the rope winding roller, and a traction rope is wound around the rope winding roller, and one end of the traction rope extends out and is connected to the lifting ear.
[0016] Furthermore, the bottom of the material box is set as a through opening, and the top of the material box is penetrated by a material trough. A U-shaped limit frame is fixed to the top of the material box outside the material trough, and the opening of the limit frame faces the water quenching pool. The paving box and the water quenching pool are distributed vertically and horizontally at right angles when viewed from a top-down perspective.
[0017] The utility model has the following beneficial effects:
[0018] The utility model solves the problem that it is inconvenient to take out small particles of slag after water quenching of slag by arranging a water quenching basket, a water quenching pool, a rope winding roller, a discharge box and a paving box; the slag is introduced into the water quenching basket in the water quenching pool by a slag guide slide, and is quickly cooled by the cooling water in the water quenching pool to be broken into small particles of slag. At this time, the small particles of slag will not be dispersed in the water quenching pool, but will be concentrated in the water quenching basket. After water quenching, the rope winding roller rotates to pull the water quenching basket to move until it stops at the highest point of the slope block. At this time, the water quenching basket is inclined, and excess cooling water is filtered out from the filter screen on the side of the frame and flows back into the water quenching pool. After a period of time, the rope winding roller is used again to pull the traction rope to move the water quenching basket to the discharge box, and then the plug plate is pulled out, and the slag after water quenching will fall into the paving box, completing a simple and convenient discharging operation and avoiding the problem that the slag after water quenching is difficult to salvage.
[0019] The utility model solves the problem of cooling water heating up after slag water quenching and lack of accelerated cooling means by arranging a heat-conducting copper plate, a heat-dissipating fin and a water pump; the heat in the cooling water is quickly extracted by the heat-conducting copper plate and transferred to the heat-dissipating fins to dissipate the heat to the external space; at the same time, cooling water is drawn by the water pump and then injected from above the water quenching pool to form a water circulation, and at the same time, it contacts the external environment to further effectively dissipate heat.
[0020] The utility model solves the problem of high-temperature sputtering generated when slag is thrown in, which affects the surrounding environment and lacks pre-cooling treatment by arranging a water pump; cooling water in the water quenching pool is extracted by the water pump and injected toward the top of the water quenching basket, and at the same time, high-temperature slag is also thrown into the slag guide slide, so that the cooling water extracted by the water pump will directly impact the thrown-in slag, thereby realizing pre-cooling treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0022] Figure 1 A three-dimensional diagram of a water quenching tool which is a byproduct of zinc roasted sand calcination;
[0023] Figure 2 for Figure 1 Another structural diagram from another perspective;
[0024] Figure 3This is the structural diagram of the water quenching tank;
[0025] Figure 4 is a cross-sectional view of a water quenching tank;
[0026] Figure 5 Connection diagram for paving box and columns;
[0027] Figure 6 This is a structural diagram of a water quenching basket;
[0028] Figure 7 is a cross-sectional view of a water quench basket;
[0029] Figure 8 This is the structural diagram of the slag guide chute;
[0030] Fig. 9 This is the structural diagram of the thermal conductive copper plate.
[0031] Reference numerals:
[0032] 1. Water quenching tank; 101. Slope block; 1011. Guide groove one; 102. Water pump; 1021. Suction pipe; 1022. Outlet pipe; 103. Thermal copper plate; 1031. Heat dissipation fin; 104. Guide groove two; 2. Water quenching basket; 201. Frame; 2011. Slot; 2012. Through slot; 202. Lifting ear; 203. Roller; 204. Insert plate; 205. Filter; 3. Slag guide chute; 301. Enclosure; 302. Block; 4. Paving box; 401. Discharge box; 402. Discharge chute; 403. Limit frame; 5. Column; 501. Reducer motor; 502. Bearing seat; 503. Rope winding roller; 504. Traction rope. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0034] See also Figure 1-9 As shown, the utility model is a water quenching tool for byproducts of zinc roasted sand calcination, comprising a water quenching pool 1, a water quenching basket 2, a slag guide slide 3, a paving box 4 and a column 5; a slope block 101 is fixed inside the water quenching pool 1, and a water quenching basket 2 is also movably arranged in the water quenching pool 1 beside the slope block 101, and a heat-conducting copper plate 103 is arranged in the water quenching pool 1 outside the water quenching basket 2, and a heat-conducting copper plate 103 is fixed on a side away from the water quenching basket 2 with a heat dissipation fin 1031 penetrating and extending out of the side of the water quenching pool 1;
[0035] A large amount of cooling water is injected into the water quenching pool 1. If the cooling water is insufficient, the slope block 101 can be changed to a frame 201 structure, and only the guide groove 1011 needs to be retained. A water quenching basket 2 is set in the water quenching pool 1, and high-temperature slag is directly put into the water quenching basket 2. Then, even if the slag after water quenching is broken, it will not be scattered in the water quenching pool 1, but will be concentrated in the water quenching basket 2, which is more convenient for material removal operation; a heat-conducting copper plate 103 is set in the water quenching pool 1 to conduct the heat of the cooling water and dissipate it to the external environment through the heat dissipation fins 1031, thereby increasing the heat dissipation effect and facilitating continuous operation;
[0036] A paving box 4 is fixed at one end of the water quenching tank 1, a material box 401 is fixed at the upper end of the paving box 4, a column 5 is fixed at the side of the paving box 4 away from the water quenching tank 1, two bearing seats 502 are fixed at the upper end of the column 5, and a rope winding roller 503 is rotatably connected between the two bearing seats 502;
[0037] The water quenching basket 2 includes a frame 201, and filter screens 205 are fixed on the four sides of the frame 201; the spreading box 4 is used to spread the slag after water quenching. The slag is temporarily stored in the water quenching basket 2 after water quenching. The rotation of the rope roller 503 drives the traction rope 504 to pull the water quenching basket 2, so that it moves along the slope block 101 until it stops at the highest point of the slope block 101. At this time, the water quenching basket 2 is inclined, and the excess cooling water is filtered out from the filter screen 205 on the side of the frame 201. Finally, the water quenching basket 2 is pulled onto the discharge box 401 to guide the slag in the water quenching basket 2 into the spreading box 4.
[0038] A water pump 102 is fixed to one end of the water quenching tank 1 away from the paving box 4, a water pumping pipe 1021 is fixed to the water pumping end of the water pump 102, and the water pumping pipe 1021 penetrates the lower part of the water quenching tank 1 and penetrates into the water quenching tank 1, a water outlet pipe 1022 is fixed to the water outlet end of the water pump 102, and the water outlet of the water outlet pipe 1022 faces above the water quenching basket 2;
[0039] The water pump 102 draws cooling water from the water quenching pool 1 through the water pumping pipe 1021, sprays it out from the water outlet pipe 1022, and guides it to the top of the water quenching basket 2 and toward the outlet of the slag guide chute 3. Firstly, it increases the fluidity of the cooling water, forms a circulation, and accelerates the heat dissipation. Secondly, it timely impacts the water cooling on the discharged high-temperature slag to increase the pre-cooling treatment function.
[0040] An inclined slag guide chute 3 is arranged above one side of the water quenching tank 1. Two clamping blocks 302 are fixed at the bottom of the slag guide chute 3. The lower clamping block 302 is clamped on the side of the water quenching tank 1. Enclosures 301 are fixed on both long sides of the inclined surface of the slag guide chute 3.
[0041] The higher end of the slag guide chute 3 is connected to the slag storage device and is protected by a surrounding plate 301 to prevent the slag from sliding during the guide process, and the slag is directly guided into the water quenching basket 2 in the water quenching tank 1.
[0042] Two groups of rollers 203 are symmetrically arranged at the bottom of the frame 201, and the inner bottom surface of the water quenching tank 1 is provided with symmetrically distributed guide grooves 104, and the rollers 203 are placed in the corresponding guide grooves 104. The upper inclined surface of the ramp block 101 is also provided with a guide groove 1011 connected to the guide groove 104, and the lower end of the ramp block 101 is closer to the water quenching basket 2, and the higher end of the ramp block 101 is flush with the upper end of the water quenching tank 1;
[0043] During the movement of the water quenching basket 2, it moves along the guide groove 2 104 and the guide groove 1 1011 to avoid deviation during the movement. The water quenching basket 2 is pulled and guided to the slope block 101, stops at the top of the slope block 101, and starts to drain water. After draining water for a period of time, it moves to the top of the discharge box 401.
[0044] A symmetrically distributed lifting lug 202 is fixed on one side of the frame 201 close to the ramp block 101. A slot 2011 is provided at the bottom of the frame 201, and the slot 2011 passes through the front side of the frame 201. A through slot 2012 is vertically provided at the center of the bottom of the frame 201. The through slot 2012 is connected to the slot 2011, and a plugboard 204 is inserted into the slot 2011.
[0045] A reduction motor 501 is also fixed to the upper end of the column 5, and the output shaft of the reduction motor 501 is fixedly connected to one end of a rope winding roller 503, and a traction rope 504 is wound around the rope winding roller 503, and one end of the traction rope 504 extends out and is connected to the lifting lug 202;
[0046] The reduction motor 501 is used to drive the rope winding roller 503 to rotate, thereby driving the traction rope 504 to be wound. Because the traction rope 504 is connected to the lifting lugs 202 (the number of lifting lugs 202 can be increased, and the traction rope 504 can be increased with branches to ensure greater stability), the water quenching basket 2 is pulled toward the column 5. After the water quenching basket 2 moves to the discharge box 401, the plug plate 204 is pulled out, and the slag in the water quenching basket 2 is discharged through the through groove 2012 and introduced into the paving box 4 through the discharge chute 402 for paving.
[0047] The bottom of the material box 401 is a through-opening arrangement, a material chute 402 is through-opened on the top of the material box 401, a U-shaped limit frame 403 is fixed on the top of the material box 401 outside the material chute 402, and the opening of the limit frame 403 faces the water quenching tank 1, and the paving box 4 and the water quenching tank 1 are vertically and horizontally distributed at right angles in a top view;
[0048] The limiting frame 403 effectively prevents the water quenching basket 2 from excessive displacement, so that it does not slide on the material box 401.
[0049] The specific working principle of the utility model is as follows: first, the water quenching basket 2 is placed in the water quenching pool 1, and the higher end of the slag guide chute 3 is connected to the slag storage device, and the enclosure 301 is used for enclosure. The high-temperature slag is introduced into the water quenching basket 2 in the water quenching pool 1 through the slag guide chute 3. At the same time, the water pump 102 draws cooling water in the water quenching pool 1 through the water pumping pipe 1021, and sprays it from the water outlet pipe 1022, guiding it to the top of the water quenching basket 2 and toward the outlet of the slag guide chute 3, so as to timely impact water cooling the high-temperature slag discharged, thereby increasing the pre-cooling processing function. The slag after water quenching is concentrated in the water quenching basket 2, and the reduction motor 501 is used to drive the rope winding roller 503 to rotate, thereby driving the traction rope 504 to wind, and because the traction rope 5 04 is connected to the lifting ear 202, thereby pulling the water quenching basket 2 toward the column 5; until it stops at the highest point of the slope block 101, at this time the water quenching basket 2 is inclined, and the excess cooling water is filtered out from the filter screen 205 on the side of the frame 201 and flows back into the water quenching pool 1. After a period of time, the traction rope 504 is pulled by the rope roller 503 again to move the water quenching basket 2 to the discharge box 401, and then the plug plate 204 is pulled out, and the slag in the water quenching basket 2 is discharged through the through groove 2012, and introduced into the paving box 4 through the discharge chute 402 for paving. Finally, a heat-conducting copper plate 103 is also arranged in the water quenching pool 1 to conduct the heat of its cooling water and dissipate it to the external environment through the heat dissipation fins 1031, thereby increasing the heat dissipation effect.
[0050] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A water quenching tool for byproducts of zinc roasted sand calcination, comprising a water quenching tank (1), a water quenching basket (2), a slag guide chute (3), a paving box (4) and a column (5); characterized in that: A slope block (101) is fixed inside the water quenching pool (1), and a water quenching basket (2) is movably arranged in the water quenching pool (1) beside the slope block (101); a heat-conducting copper plate (103) is arranged in the water quenching pool (1) outside the water quenching basket (2), and a heat-dissipating fin (1031) penetrating and extending out of the side of the water quenching pool (1) is fixed on a side of the heat-conducting copper plate (103) away from the water quenching basket (2); A paving box (4) is fixed at one end of the water quenching tank (1), a material discharge box (401) is fixed at the upper end of the paving box (4), a column (5) is fixed at the side of the paving box (4) away from the water quenching tank (1), two bearing seats (502) are fixed at the upper end of the column (5), and a rope winding roller (503) is rotatably connected between the two bearing seats (502); The water quenching basket (2) comprises a frame (201), and filter screens (205) are fixed on four sides of the frame (201).
2. The water-quenching tool as a byproduct of calcining zinc roasted sand according to claim 1, characterized in that: A water pump (102) is fixed to one end of the water quenching pool (1) away from the paving box (4); a water pumping pipe (1021) is fixed to the water pumping end of the water pump (102); the water pumping pipe (1021) passes through the lower part of the water quenching pool (1) and penetrates into the water quenching pool (1); a water outlet pipe (1022) is fixed to the water outlet end of the water pump (102); and the water outlet of the water outlet pipe (1022) faces above the water quenching basket (2).
3. The water-quenching tool as a byproduct of calcining zinc roasted sand according to claim 1, characterized in that: An inclined slag guide chute (3) is arranged above one side of the water quenching tank (1); two clamping blocks (302) are fixed to the bottom of the slag guide chute (3), and the lower clamping block (302) is clamped to the side of the water quenching tank (1); and enclosure plates (301) are fixed to both long sides of the upper inclined surface of the slag guide chute (3).
4. The water-quenching tool as a byproduct of calcining zinc roasted sand according to claim 1, characterized in that: Two groups of rollers (203) are symmetrically arranged at the bottom of the frame (201); the inner bottom surface of the water quenching pool (1) is provided with symmetrically distributed guide grooves (104), and the rollers (203) are placed in the corresponding guide grooves (104); the upper inclined surface of the slope block (101) is also provided with a guide groove (1011) connected to the guide groove (104); the lower end of the slope block (101) is closer to the water quenching basket (2), and the higher end of the slope block (101) is flush with the upper end of the water quenching pool (1).
5. The water-quenching tool as a byproduct of calcining zinc roasted sand according to claim 4, characterized in that: A symmetrically distributed lifting lug (202) is fixed to one side of the frame (201) close to the slope block (101); a slot (2011) is provided at the bottom of the frame (201), and the slot (2011) passes through the front side of the frame (201); a through slot (2012) is vertically passed through the center of the bottom of the frame (201), and the through slot (2012) is communicated with the slot (2011); and a plugboard (204) is plugged into the slot (2011).
6. The water-quenching tool as a byproduct of calcining zinc roasted sand according to claim 5, characterized in that: A reduction motor (501) is also fixed to the upper end of the column (5), the output shaft of the reduction motor (501) is fixedly connected to one end of a rope winding roller (503), and a traction rope (504) is wound around the rope winding roller (503), and one end of the traction rope (504) extends out and is connected to the lifting lug (202).
7. The water-quenching tool as a byproduct of zinc roasted sand calcination according to claim 1, characterized in that: The bottom of the material discharge box (401) is provided with a through-type opening, and a material discharge trough (402) is provided on the top of the material discharge box (401). A U-shaped limit frame (403) is fixed to the top of the material discharge box (401) outside the material discharge trough (402), and the opening of the limit frame (403) faces the water quenching pool (1). The paving box (4) and the water quenching pool (1) are vertically and horizontally distributed in a right angle shape when viewed from a top view.