Integrated PCB detection machine
By adopting an automated horizontal and vertical clamping plate system in the integrated PCB board detection machine, the PCB board is flexibly adjusted and automatically clamped, which solves the problems of low detection efficiency and poor detection accuracy in the prior art, and achieves fast and accurate PCB board detection.
Patent Information
- Application Number
- CN202421779451.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When the existing integrated PCB board detector is positioned and clamped, it is necessary to manually adjust the clamping assembly, resulting in low detection efficiency and there are clamping seats and bolts left after clamping, hindering the camera's field of view and affecting the detection accuracy.
The side of the PCB board is automatically clamped and positioned by the horizontal clamping plate and the vertical clamping plate. The position of the horizontal clamping plate and the vertical clamping plate can be flexibly adjusted to adapt to different sizes of PCB boards, and reduce friction through the servo motor drive and sliding connection.
It realizes rapid positioning and automatic clamping of the PCB board, reduces manual operation, improves detection efficiency and accuracy, and effectively protects the PCB board and avoids frictional damage.
Smart Images

Figure CN222800599U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of PCB board manufacturing auxiliary equipment, and specifically to an integrated PCB board testing machine. Background Art
[0002] An all-in-one PCB inspection machine is a device used to inspect the quality and performance of printed circuit boards. It usually consists of multiple functional modules integrated into one machine to provide comprehensive PCB inspection and analysis functions. The most important of these is the visual inspection module, which uses a high-resolution camera to perform visual inspection of PCB boards to detect component positions, pin connections, welding quality, short circuits, open circuits and other issues.
[0003] China Patent Authorization Announcement No.: CN217505693U provides a PCB board bracket for an automatic optical inspection machine. The solution is provided with a PCB board bracket assembly, which is composed of a fixing frame, a threaded rod, a telescopic rod and an adjusting wheel. When in use, the PCB board bracket assembly can be adjusted according to the size specifications of the PCB board. It only needs to turn the adjusting wheel to separate the fixing frame. It is convenient and quick and has a wider application.
[0004] However, when positioning and clamping the PCB board, this solution requires the user to manually adjust multiple clamping components, which will cause great inconvenience when the number of inspections is large, and seriously reduce the inspection efficiency. In addition, in this solution, multiple clamping seats and bolts stay at the edge position above the PCB board after clamping the PCB board, which may obstruct the camera's field of view and make it impossible to accurately identify and locate the features or marks of the PCB board.
[0005] Therefore, it is necessary to provide an integrated PCB board detection machine to solve the above problems.
[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Utility Model Content
[0007] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide an integrated PCB board inspection machine, which automatically clamps and positions the side of the PCB board through a horizontal clamping plate and a vertical clamping plate, wherein the positions of the horizontal clamping plate and the vertical clamping plate can be flexibly adjusted to adapt to PCB boards of different sizes, and the positioning speed is fast, which reduces manual operation, is suitable for use in large-scale inspection work, and effectively improves the inspection efficiency. There is no obstruction on the upper side of the PCB board, which improves the accuracy of the inspection. The sliding connection setting of the horizontal clamping plate and the horizontal positioning rod can avoid friction between the PCB board and the horizontal clamping plate, which effectively protects the PCB board.
[0008] The technical solution adopted by the present application to solve its technical problems is: an integrated PCB board detection machine, including a detection machine body, a bracket and a camera are respectively installed on the inner end of the detection machine body, the camera is located on the upper side of the bracket, a driving assembly is arranged on the lower side of the bracket, and a pair of mutually symmetrical movable blocks are slidably connected to the upper side of the bracket, the bottom ends of the movable blocks penetrate the bracket and extend to the lower side of the bracket, a pair of movable blocks are each provided with a vertical clamping plate on one side close to each other, a pair of limit columns are fixedly connected between the movable blocks and the vertical clamping plate, a plurality of sliding grooves are opened on the upper end of the bracket, and a pair of mutually symmetrical transverse positioning rods are arranged on the upper side of the bracket, the transverse positioning rods are slidably connected to the sliding grooves, and a pair of transverse positioning rods are each slidably connected to a transverse clamping plate on one end close to each other.
[0009] Furthermore, the drive assembly includes a servo motor, which is installed at the bottom end of the bracket, and the output end of the servo motor is fixedly connected to a bidirectional screw rod, and the bidirectional screw rod is rotatably connected to the bracket. The drive assembly also includes a pair of screw sleeves, which are fixedly connected to the bottom end of the movable block, and the screw sleeves match the bidirectional screw rod.
[0010] Furthermore, a vertical positioning rod is arranged between the movable block and the vertical clamping plate, the limiting column passes through the vertical positioning rod, and the outer end of the limiting column is sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to the movable block and the vertical positioning rod.
[0011] Furthermore, a pair of symmetrical rectangular holes are opened on the movable block, both ends of the transverse positioning rod pass through the rectangular holes, and the outer ends of the transverse positioning rods are fixedly connected to a pair of symmetrical extrusion blocks, and the inner walls of the rectangular holes are rotatably connected to rollers, which abut against the extrusion blocks.
[0012] Furthermore, a base is provided on one side of a pair of the transverse positioning rods away from each other, the base is fixedly connected to the bracket, and a plurality of second springs are fixedly connected between the base and the transverse positioning rods.
[0013] Furthermore, a magnet is installed at one end of the base close to the transverse positioning rod, and a metal block matching the magnet is installed at the center position of the transverse clamping plate close to one end of the transverse positioning rod.
[0014] The beneficial effects of the present application are as follows: an integrated PCB board inspection machine provided by the present application automatically clamps and positions the side of the PCB board through a horizontal clamping plate and a vertical clamping plate, wherein the positions of the horizontal clamping plate and the vertical clamping plate can be flexibly adjusted to adapt to PCB boards of different sizes, the positioning speed is fast, manual operation is reduced, and it is suitable for use in large-scale inspection work, which effectively improves the inspection efficiency. There is no obstruction on the upper side of the PCB board, which improves the inspection accuracy. The sliding connection setting of the horizontal clamping plate and the horizontal positioning rod can avoid friction between the PCB board and the horizontal clamping plate, thereby effectively protecting the PCB board.
[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0017] In the attached picture:
[0018] Figure 1 It is a schematic diagram of the overall structure;
[0019] Figure 2 It is a schematic diagram of the local structure;
[0020] Figure 3 is a schematic diagram of the cross-sectional structure of the bracket;
[0021] Figure 4 It is a schematic diagram of the first local explosion structure;
[0022] Figure 5 This is a schematic diagram of the second local explosion structure.
[0023] Among them, the reference numerals in the figure are:
[0024] 1. Main body of the testing machine;
[0025] 2. Bracket;
[0026] 3. Driving assembly; 301. Servo motor; 302. Bidirectional screw rod; 303. Screw sleeve;
[0027] 4. Activity blocks;
[0028] 5. Limiting column;
[0029] 6. Vertical clamping plate;
[0030] 7. Vertical positioning rod;
[0031] 8. Rectangular hole;
[0032] 9. Roller;
[0033] 10. Chute;
[0034] 11. Horizontal positioning rod;
[0035] 12. Extrusion block;
[0036] 13. Horizontal clamping plate;
[0037] 14. Base;
[0038] 15. Magnet;
[0039] 16. Block of metal. DETAILED DESCRIPTION
[0040] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0041] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0042] like Figure 1-3 As shown, the present application provides an integrated PCB board inspection machine, including a detection machine body 1, a bracket 2 and a camera are respectively installed at the inner end of the detection machine body 1, the camera is located on the upper side of the bracket 2, a driving assembly 3 is arranged on the lower side of the bracket 2, and a pair of mutually symmetrical movable blocks 4 are slidably connected to the upper side of the bracket 2, the bottom ends of the movable blocks 4 pass through the bracket 2 and extend to the lower side of the bracket 2, a pair of movable blocks 4 are arranged on one side close to each other with a vertical clamping plate 6, a pair of limit columns 5 are fixedly connected between the movable blocks 4 and the vertical clamping plate 6, a plurality of slide grooves 10 are opened on the upper end of the bracket 2, and the bracket 2 A pair of symmetrical transverse positioning rods 11 are arranged on the upper side, and the transverse positioning rods 11 are slidably connected to the slide groove 10. A pair of transverse positioning rods 11 are slidably connected to a transverse clamping plate 13 at one end close to each other. The driving component 3 includes a servo motor 301, and the servo motor 301 is installed at the bottom end of the bracket 2, and the output end of the servo motor 301 is fixedly connected to a bidirectional screw rod 302, and the bidirectional screw rod 302 is rotatably connected to the bracket 2. The driving component 3 also includes a pair of screw sleeves 303, and the screw sleeves 303 are fixedly connected to the bottom end of the movable block 4, and the screw sleeves 303 match the bidirectional screw rod 302.
[0043] An all-in-one PCB inspection machine is a device used to inspect the quality and performance of printed circuit boards. It usually consists of multiple functional modules integrated into one machine to provide comprehensive PCB inspection and analysis functions. The most important of these is the visual inspection module, which uses a high-resolution camera to perform visual inspection of PCB boards to detect component positions, pin connections, welding quality, short circuits, open circuits and other issues.
[0044] When inspecting the PCB board, it is necessary to position the PCB board so that the PCB board is located at the center of the bracket 2. The positioning can provide a stable position and alignment to ensure that the PCB board will not move or offset during the inspection process. At the same time, it is convenient for the camera to determine the position and direction of the PCB board for accurate visual inspection. In this solution, the user can place the PCB board to be inspected between a pair of vertical clamping plates 6 and a pair of horizontal clamping plates 13, so that the long side of the PCB board is close to the horizontal clamping plate 13, and the wide side is close to the vertical clamping plate 6. Then start the servo motor 301 to drive the bidirectional screw rod 302 to rotate, and the bidirectional screw rod 302 drives a pair of screw sleeves 303 to move synchronously in the direction of approaching each other, thereby driving a pair of movable blocks 4 to move, and the movable blocks 4 drive a pair of vertical clamping plates 6 to approach each other, and at the same time drive the vertical positioning rod 7 to move.
[0045] A vertical positioning rod 7 is arranged between the movable block 4 and the vertical clamping plate 6, the limiting column 5 passes through the vertical positioning rod 7, and the outer end of the limiting column 5 is sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to the movable block 4 and the vertical positioning rod 7, a pair of mutually symmetrical rectangular holes 8 are opened on the movable block 4, both ends of the transverse positioning rod 11 pass through the rectangular hole 8, and a pair of mutually symmetrical extrusion blocks 12 are fixedly connected to the outer end of the transverse positioning rod 11, and the inner wall of the rectangular hole 8 is rotatably connected with a roller 9, and the roller 9 abuts against the extrusion block 12.
[0046] When the vertical positioning rod 7 moves, the roller 9 at the inner end of the rectangular hole 8 will squeeze the inclined edge of the squeezing block 12, and then push the pair of lateral positioning rods 11 to move in the rectangular hole 8 and approach each other while the vertical positioning rod 7 moves. In this scheme, the spacing between the pair of vertical clamping plates 6 and the spacing between the pair of lateral clamping plates 13 are set differently, so that the pair of lateral clamping plates 13 will first abut against the long side of the PCB board and push the PCB board to the center position of the upper end of the bracket 2 until the pair of lateral clamping plates 13 abut against the PCB board. At this time, the lateral positioning rod 11 will be subject to the resistance of the PCB board and stop moving, thereby forcing the vertical positioning rod 7 to stop moving, but the movable block 4 will continue to push the limit column 5 to slide on the vertical positioning rod 7 and squeeze the first spring, thereby forcing the pair of vertical clamping plates 6 to continue to approach When one of the vertical clamping plates 6 first abuts against a pair of PCB boards, it will push the PCB board to move toward the center position of the bracket 2, and then the PCB board drives the horizontal clamping plate 13 to move. The purpose of such a setting is: in this scheme, the spacing between the pair of horizontal clamping plates 13 and the pair of vertical clamping plates 6 can be flexibly adjusted, so as to adapt to PCB boards of different sizes. However, most PCB boards have long sides and wide sides, and the horizontal clamping plates 13 will first abut against the long sides. At this time, in order to avoid the long sides of the PCB board being damaged by friction with the surface of the horizontal clamping plates 13 when the subsequent vertical clamping plates 6 push the PCB board to move, the horizontal clamping plates 13 are set to be slidably connected with the horizontal positioning rods 11, so that the PCB board can drive the horizontal clamping plates 13 to slide, thereby avoiding friction.
[0047] like Figure 4-5 As shown, a pair of transverse positioning rods 11 are provided with a base 14 on one side away from each other, the base 14 is fixedly connected to the bracket 2, and a plurality of second springs are fixedly connected between the base 14 and the transverse positioning rod 11, a magnet 15 is installed at one end of the base 14 close to the transverse positioning rod 11, and a metal block 16 matching the magnet 15 is installed at the center position of the transverse clamping plate 13 close to one end of the transverse positioning rod 11.
[0048] When a pair of transverse positioning rods 11 approach each other, multiple second springs will be pulled, so that when the detection is completed, the pair of vertical positioning rods 7 will be controlled to move away from each other through the driving component 3. At this time, the pair of transverse positioning rods 11 will be reset under the action of the second springs and abut against the base 14. At this time, the magnet 15 at one end of the base 14 will generate magnetic attraction with the metal block 16 at the inner end of the transverse clamping plate 13, and then the transverse clamping plate 13 will be driven to slide through the metal block 16, so that the transverse clamping plate 13 returns to the center position of one end of the transverse positioning rod 11, which is convenient for subsequent use.
[0049] Working principle:
[0050] When in use, the user places the PCB board to be tested between a pair of vertical clamping plates 6 and a pair of horizontal clamping plates 13, so that the long side of the PCB board is close to the horizontal clamping plate 13, and the wide side is close to the vertical clamping plate 6, then starts the servo motor 301 to drive the bidirectional screw rod 302 to rotate, and the bidirectional screw rod 302 drives a pair of screw sleeves 303 to move synchronously in the direction of approaching each other, thereby driving a pair of movable blocks 4 to move, and through the movable blocks 4, drives a pair of vertical clamping plates 6 to approach each other, and at the same time drives the vertical positioning rod 7 to move, when the vertical positioning rod 7 moves, the roller 9 at the inner end of the rectangular hole 8 will squeeze the inclined edge of the squeezing block 12, and then while the vertical positioning rod 7 moves, push the pair of horizontal positioning rods 11 to move in the rectangular hole 8 and approach each other, the pair of horizontal clamping plates 13 will first abut against the long side of the PCB board, and push the PCB board to the center position of the upper end of the bracket 2, until the pair of horizontal clamping plates 13 are both abutted against the PCB board, at this time the horizontal positioning rod 11 will be stopped by the resistance of the PCB board. When the first spring 14 is pressed against the first PCB board, the first spring 14 will be pressed against the second PCB board, and the second spring 14 will be pressed against the second PCB board, so that the first PCB board will be pressed against the second PCB board, and the second PCB board will be pressed against the second PCB board, so that the second PCB board will be pressed against the second PCB board, and the second PCB board will be pressed against the second PCB board, so that the second PCB board will be pressed against the second PCB board, and the second PCB board will be pressed against the second PCB board, so that the second PCB board will be pressed against the second PCB board, and the second PCB board will be pressed against the second PCB board, so that the second PCB board will be pressed against the second PCB board, and the second PCB board will be pressed against the second PCB board, so that the second PCB board will be pressed against the second PCB board, and the second PCB board will be pressed against the second PCB board, so that the second PCB board will be pressed against the second PCB board,
[0051] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An integrated PCB board inspection machine, comprising an inspection machine body (1), characterized in that: A bracket (2) and a camera are respectively installed at the inner end of the detection machine body (1), the camera is located on the upper side of the bracket (2), a driving assembly (3) is arranged on the lower side of the bracket (2), and a pair of mutually symmetrical movable blocks (4) are slidably connected to the upper side of the bracket (2), the bottom ends of the movable blocks (4) penetrate the bracket (2) and extend to the lower side of the bracket (2), a pair of movable blocks (4) are arranged on one side close to each other with a vertical clamping plate (6), a pair of limit columns (5) are fixedly connected between the movable blocks (4) and the vertical clamping plate (6), a plurality of slide grooves (10) are opened at the upper end of the bracket (2), and a pair of mutually symmetrical transverse positioning rods (11) are arranged on the upper side of the bracket (2), the transverse positioning rods (11) are slidably connected to the slide grooves (10), and a pair of transverse positioning rods (11) are slidably connected to one end close to each other with a transverse clamping plate (13).
2. The integrated PCB board inspection machine according to claim 1, characterized in that: The driving assembly (3) comprises a servo motor (301), the servo motor (301) is mounted on the bottom end of the bracket (2), and the output end of the servo motor (301) is fixedly connected to a bidirectional screw rod (302), the bidirectional screw rod (302) is rotatably connected to the bracket (2), and the driving assembly (3) further comprises a pair of screw sleeves (303), the screw sleeves (303) are fixedly connected to the bottom end of the movable block (4), and the screw sleeves (303) match the bidirectional screw rod (302).
3. The integrated PCB board inspection machine according to claim 1, characterized in that: A vertical positioning rod (7) is arranged between the movable block (4) and the vertical clamping plate (6), the limiting column (5) passes through the vertical positioning rod (7), and a first spring is sleeved on the outer end of the limiting column (5), and the two ends of the first spring are respectively fixedly connected to the movable block (4) and the vertical positioning rod (7).
4. The integrated PCB board inspection machine according to claim 1, characterized in that: The movable block (4) is provided with a pair of mutually symmetrical rectangular holes (8), both ends of the transverse positioning rod (11) pass through the rectangular holes (8), and the outer ends of the transverse positioning rod (11) are fixedly connected to a pair of mutually symmetrical extrusion blocks (12), and the inner wall of the rectangular hole (8) is rotatably connected to a roller (9), and the roller (9) abuts against the extrusion block (12).
5. The integrated PCB board inspection machine according to claim 1, characterized in that: A base (14) is provided on one side of the pair of transverse positioning rods (11) that are away from each other. The base (14) is fixedly connected to the bracket (2), and a plurality of second springs are fixedly connected between the base (14) and the transverse positioning rod (11).
6. The integrated PCB board inspection machine according to claim 5, characterized in that: A magnet (15) is installed at one end of the base (14) close to the transverse positioning rod (11), and a metal block (16) matching the magnet (15) is installed at the center position of one end of the transverse clamping plate (13) close to the transverse positioning rod (11).
Citation Information
Patent Citations
PCB (Printed Circuit Board) bracket for automatic optical inspection machine
CN217505693U
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