Demisting assembly based on graphene
By designing graphene-based defogging components in the mirror defogging structure, and adopting a through structure and a waterproof sealing structure, the problem of the connection between the electric heating film and the wire in the prior art is easily damaged by moisture, and the service life and safety performance of the product are significantly improved.
Patent Information
- Application Number
- CN202421616497.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The electric heating film of the existing mirror defogging structure lacks a waterproof structure to connect the wire, which is prone to moisture damage and has a short service life.
A graphene-based defogging component is designed, and the wiring terminals of conductive wires are used to penetrate the base film, silver paste strips and back film in turn, and a waterproof sealing structure is formed through sealant and sealing cover.
The pull-off force between the conductive wire and the electric heating film is improved, and the anti-tightening and waterproof sealing performance is enhanced, thereby extending the service life of the product and improving safety performance.
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Figure CN222803037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demisting, and in particular to a demisting component based on graphene. Background Art
[0002] When mirror products such as bathroom mirrors and car rearview mirrors enter a relatively high temperature and humidity environment from a low temperature, a layer of water mist will form on the mirror surface, making the mirror surface blurry and unusable. In particular, when the mirror surface of the car rearview mirror forms water mist and becomes blurry, it will cause a great safety hazard in car driving, so it is very important to defog the mirror surface. At present, the main defog method is to set a heating component on the back of the mirror. For example, Chinese patent document No. CN 218870121 U disclosed a bathroom cabinet mirror defog structure on April 18, 2023, including a bathroom cabinet located on the ground, a bathroom mirror is suspended on the top of the bathroom cabinet, the bathroom mirror includes a mounting frame, and an LED fill light strip is installed on the front of the mounting frame; the bathroom cabinet includes a cabinet body, and a white rock board countertop is installed on the top of the cabinet body; the LED fill light strip is embedded and connected with a silver mirror, and a control panel is also installed in the middle of the bottom of the LED fill light strip. The back of the silver mirror is bonded and connected with an electric heating film, and the electric heating film is electrically connected to the defog switch.
[0003] However, due to the humid environment in bathrooms and rainy days, there is generally no waterproof structure between the electric heating film of this mirror defog structure and the wires of the components electrically connected to it, and the electric heating film and the wires are fixed by flat spot welding. Therefore, the connection position between the electric heating film and the wires is easily damaged by moisture, and the wires electrically connected to the electric heating film are easily pulled off, which shortens the service life of the product. Therefore, there is room for improvement. Utility Model Content
[0004] The utility model aims to provide a graphene-based demisting component with a long service life, so as to overcome the shortcomings of the prior art.
[0005] A graphene-based demisting component designed for this purpose has the structural characteristics of comprising a base film, a graphene layer, a silver paste strip as an electrode, a back film and a conductive wire; the graphene layer is printed on one side of the base film, the silver paste strip is printed on one side of the back film, the graphene layer is crimped onto the silver paste strip, one end of the silver paste strip is exposed from the graphene layer, one side of the back film is composited on one side of the base film, the back film and the base film encapsulate the graphene layer and the silver paste strip, one end of the conductive wire has a wiring terminal, one end of the wiring terminal passes through the base film, one end of the silver paste strip and the back film in sequence, and the conductive wire is electrically connected to the silver paste strip.
[0006] Furthermore, one end of the silver paste strip is provided with a copper foil electrically connected to the silver paste strip, one end of the connecting terminal of the conductive wire sequentially penetrates the base film, the copper foil, one end of the silver paste strip and the back film, and the conductive wire is electrically connected to the copper foil.
[0007] Furthermore, a waterproof sealing structure is provided at the penetration position of the wiring terminal, and the waterproof sealing structure includes a sealant, and the sealant is provided on the other side of the base film, and the sealant covers the wiring terminal and the position penetrating the base film.
[0008] Furthermore, the waterproof sealing structure also includes a sealing cover, which is bonded to the other side of the base film by adhesive, and the sealing cover has a accommodating cavity, one end of the conductive wire and the sealant are both located in the accommodating cavity, and the other end of the conductive wire passes through the accommodating cavity.
[0009] Furthermore, the sealing cover is provided with a wire groove adapted to the shape of the conductive wire, the wire groove is communicated with the accommodating cavity, and the other end of the conductive wire passes through the wire groove and is exposed in the accommodating cavity.
[0010] Furthermore, the waterproof sealing structure also includes an insulating tape provided on the other side of the back film, and the insulating tape covers the connection terminal and a position penetrating the back film.
[0011] Furthermore, a double-sided adhesive layer is provided on the other side of the back film, one end of the wiring terminal passes through the double-sided adhesive layer, and the insulating tape covers the position where the wiring terminal passes through the double-sided adhesive layer.
[0012] Furthermore, a side of the insulating tape close to the double-sided adhesive layer is a frosted surface, and a side of the insulating tape away from the double-sided adhesive layer is a glue bonding surface.
[0013] Furthermore, a quick waterproof connector is provided at the other end of the conductive wire.
[0014] Furthermore, a guide strip is provided on the inner side wall of the quick waterproof connector, and a logo sticker located above the sealing cover is attached to the other side of the bottom film.
[0015] One end of the wiring terminal in the utility model passes through the base film, one end of the silver paste strip and the back film in sequence, and the conductive wire is electrically connected to the silver paste strip. After testing, the through-structure is used to achieve electrical connection, and the pull-off force between the conductive wire and the electric heating film is about 14kg, while the existing planar spot welding wire terminal and the silver paste strip has a pull-off force between the conductive wire and the electric heating film of about 2kg. Therefore, the anti-pull-off performance of the product is greatly enhanced, the safety of the product is also improved, and its service life is also extended.
[0016] The penetration position of the wiring terminal in the utility model is provided with a waterproof sealing structure, and the waterproof sealing structure includes a sealant, and the sealant is provided on the other side of the base film, and the sealant covers the wiring terminal and the position penetrating the base film; by providing the waterproof sealing structure, the waterproof sealing performance of the product can be improved, thereby greatly extending the service life of the product and improving the safety performance of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model.
[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model after removing the sealing cover.
[0020] Figure 3 for Figure 1 Schematic diagram of the AA local section enlarged structure.
[0021] Figure 4 It is a schematic diagram of the decomposition of the graphene-based demisting component in the embodiment of the utility model.
[0022] Figure 5 for Figure 1 The enlarged structural diagram at S in FIG.
[0023] In the figure: 1 is a base film, 2 is a graphene layer, 3 is a silver paste strip, 4 is a back film, 5 is a conductive wire, 51 is a terminal, 6 is a sealant, 7 is a sealing cover, 71 is a receiving cavity, 72 is a wire groove, 8 is an insulating tape, 9 is a double-sided adhesive layer, 10 is a release paper, 11 is a copper foil, 12 is a quick waterproof connector, 121 is a guide strip, 122 is an external thread, and 13 is a logo sticker. DETAILED DESCRIPTION
[0024] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0026] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0027] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:
[0028] See also Figure 1-Figure 5 A graphene-based demisting component comprises a base film 1, a graphene layer 2, a silver paste strip 3 as an electrode, a back film 4 and a conductive wire 5; the graphene layer 2 is printed on one side of the base film 1, the silver paste strip 3 is printed on one side of the back film 4, the graphene layer 2 is crimped on the silver paste strip 3, one end of the silver paste strip 3 is exposed from the graphene layer 2, one side of the back film 4 is composited on one side of the base film 1, the back film 4 and the base film 1 encapsulate the graphene layer 2 and the silver paste strip 3, one end of the conductive wire 5 has a wiring terminal 51, one end of the wiring terminal 51 passes through the base film 1, one end of the silver paste strip 3 and the back film 4 in sequence, and the conductive wire 5 is electrically connected to the silver paste strip 3.
[0029] One end of the silver paste strip 3 is provided with a copper foil 11 electrically connected to the silver paste strip 3 , one end of the connection terminal 51 of the conductive wire 5 sequentially passes through the base film 1 , the copper foil 11 , one end of the silver paste strip 3 and the back film 4 , and the conductive wire 5 is electrically connected to the copper foil 11 .
[0030] A waterproof sealing structure is provided at the penetration position of the wiring terminal 51 , and the waterproof sealing structure includes a sealant 6 . The sealant 6 is provided on the other side of the base film 1 , and the sealant 6 covers the wiring terminal 51 and the position penetrating the base film 1 .
[0031] The waterproof sealing structure also includes a sealing cover 7, which is bonded to the other side of the base film 1 by adhesive. The sealing cover 7 has a receiving cavity 71, one end of the conductive wire 5 and the sealant 6 are both located in the receiving cavity 71, and the other end of the conductive wire 5 passes through the receiving cavity 71.
[0032] The sealing cover 7 is provided with a wire groove 72 matching the shape of the conductive wire 5 . The wire groove 72 is communicated with the accommodating cavity 71 . The other end of the conductive wire 5 passes through the wire groove 72 and is exposed in the accommodating cavity 71 .
[0033] The wire groove 72 can fix the conductive wire 5 to prevent the conductive wire 5 from shaking so that the conductive wire 5 is separated from the connection terminal 51. Preferably, the inner side wall of the wire groove 72 can be provided with a connecting glue to further prevent the conductive wire 5 from shaking.
[0034] The waterproof sealing structure further includes an insulating tape 8 disposed on the other side of the back film 4 , wherein the insulating tape 8 covers the connection terminal 51 and penetrates the back film 4 .
[0035] A double-sided adhesive layer 9 is disposed on the other side of the back film 4 , one end of the wiring terminal 51 passes through the double-sided adhesive layer 9 , and the insulating tape 8 covers the position where the wiring terminal 51 passes through the double-sided adhesive layer 9 .
[0036] The side of the insulating tape 8 close to the double-sided adhesive layer 9 is a frosted surface, and the side of the insulating tape 8 away from the double-sided adhesive layer 9 is a glue bonding surface.
[0037] In a specific application, an insulating tape 8 is provided on the side of the back film 4 away from the bottom film 1 to cover one end of the terminal 51 penetrating the back film 4, so as to seal the portion of the terminal 51 exposed from the back film 4, thereby further improving the moisture-proof performance of the defogger assembly.
[0038] In this embodiment, the insulating tape 8 with a frosted surface is used to improve the adhesion between the insulating tape 8 and the double-sided adhesive layer 9, thereby preventing the insulating tape 8 and the double-sided adhesive layer 9 from being separated.
[0039] The frosted surface of the insulating tape 8 enables the insulating tape 8 to be firmly adhered to the adhesive on the side of the double-sided adhesive layer 9 away from the back film 4, and the adhesive surface of the insulating tape 8 can also make the area covered by the insulating tape 8 sticky, so that the defogger assembly can be firmly adhered to the predetermined position.
[0040] In specific applications, the defogging assembly can be attached to the back of a bathroom mirror or a rearview mirror of a car through the double-sided adhesive layer 9, and the installation is convenient and quick. Specifically, a release paper 10 is attached to the side of the double-sided adhesive layer 9 away from the base film 1. When the defogging assembly needs to be attached to a predetermined position, the release paper 10 is torn off to expose the double-sided adhesive layer 9.
[0041] By first pasting the double-sided adhesive layer 9 on the back film 4, then inserting the wiring terminal 51, and finally pasting the insulating tape 8, the double-sided adhesive layer 9 can be made smoother.
[0042] The other end of the conductive wire 5 is provided with a quick waterproof connector 12 .
[0043] The inner side wall of the quick waterproof connector 12 is provided with a guide bar 121 , which extends along the axial direction of the quick waterproof connector 12 , and the outer side wall of the connector on the power line of the power supply has a guide groove that matches the shape of the guide bar 121 .
[0044] In this embodiment, a protective sleeve is provided on the connector connected to the power cord of the power supply, and an inner wall of the protective sleeve is provided with an internal thread. After the power supply is connected to the quick waterproof connector 12, the protective sleeve can be rotated so that the internal thread cooperates with the external thread 122, so that the protective sleeve can close the gap between the quick waterproof connector 12 and the connector.
[0045] The other side of the bottom film 1 is provided with a label 13 located above the sealing cover 7. The label 13 can record product parameters such as rated voltage, power density, product size and waterproof grade, etc., for easy selection.
[0046] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A graphene-based demisting component, characterized in that: The invention comprises a base film (1), a graphene layer (2), a silver paste strip (3) as an electrode, a back film (4) and a conductive wire (5); the graphene layer (2) is printed on one side of the base film (1), the silver paste strip (3) is printed on one side of the back film (4), the graphene layer (2) is crimped onto the silver paste strip (3), one end of the silver paste strip (3) is exposed from the graphene layer (2), one side of the back film (4) is composited onto one side of the base film (1), the back film (4) and the base film (1) encapsulate the graphene layer (2) and the silver paste strip (3), one end of the conductive wire (5) has a connection terminal (51), one end of the connection terminal (51) passes through the base film (1), one end of the silver paste strip (3) and the back film (4) in sequence, and the conductive wire (5) is electrically connected to the silver paste strip (3).
2. The graphene-based demisting assembly according to claim 1, characterized in that: One end of the silver paste strip (3) is provided with a copper foil (11) electrically connected to the silver paste strip (3); one end of the connection terminal (51) of the conductive wire (5) sequentially penetrates the base film (1), the copper foil (11), one end of the silver paste strip (3) and the back film (4); and the conductive wire (5) is electrically connected to the copper foil (11).
3. The graphene-based demisting assembly according to claim 1 or 2, characterized in that: A waterproof sealing structure is provided at the penetration position of the connection terminal (51), and the waterproof sealing structure comprises a sealant (6). The sealant (6) is provided on the other side of the base film (1), and the sealant (6) covers the connection terminal (51) and the position penetrating the base film (1).
4. The graphene-based demisting assembly according to claim 3, characterized in that: The waterproof sealing structure also includes a sealing cover (7), which is bonded to the other side of the base film (1) by adhesive. The sealing cover (7) has a receiving cavity (71), one end of the conductive wire (5) and the sealing glue (6) are both located in the receiving cavity (71), and the other end of the conductive wire (5) passes through the receiving cavity (71).
5. The graphene-based demisting assembly according to claim 4, characterized in that: The sealing cover (7) is provided with a wire groove (72) adapted to the shape of the conductive wire (5); the wire groove (72) is communicated with the accommodating cavity (71); the other end of the conductive wire (5) passes through the wire groove (72) and is exposed in the accommodating cavity (71).
6. The graphene-based demisting assembly according to claim 3, characterized in that: The waterproof sealing structure also includes an insulating tape (8) provided on the other side of the back film (4), wherein the insulating tape (8) covers the connection terminal (51) and a position penetrating the back film (4).
7. The graphene-based demisting assembly according to claim 6, characterized in that: A double-sided adhesive layer (9) is provided on the other side of the back film (4), one end of the wiring terminal (51) passes through the double-sided adhesive layer (9), and the insulating tape (8) covers the position where the wiring terminal (51) passes through the double-sided adhesive layer (9).
8. The graphene-based demisting assembly according to claim 7, characterized in that: The side of the insulating tape (8) close to the double-sided adhesive layer (9) is a frosted surface, and the side of the insulating tape (8) away from the double-sided adhesive layer (9) is a glue bonding surface.
9. The graphene-based demisting assembly according to claim 4, characterized in that: The other end of the conductive wire (5) is provided with a quick waterproof connector (12).
10. The graphene-based demisting assembly according to claim 9, characterized in that: The inner side wall of the quick waterproof connector (12) is provided with a guide strip (121), and the other side of the base film (1) is provided with a logo sticker (13) located above the sealing cover (7).
Citation Information
Patent Citations
Mirror surface demisting structure of bathroom cabinet
CN218870121U