Device for detecting scratched surface of steel belt by five-continuous-rolling tension measuring roller

By integrating vacuum cleaning and laser camera detection technology in the five-single rolling test roll detection device, the problem of impacting waste chips on the steel strip surface is solved, and efficient and accurate detection and cleaning effects are achieved.

CN222805796UActive Publication Date: 2025-04-29SHANDONG HONGWANG INDUSTRY CO LTD

Patent Information

Application Number
CN202421595560.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-29
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

After the steel strip is cold-rolled and formed, due to the large amount of dust and waste in the cold-rolled environment, it is easy to adhere to the surface of the steel strip, affecting the detection effect and unable to meet production needs.

Method used

A five-single rolling roller scratched steel strip surface detection device is designed, including a vacuum fan, a collection box, a laser illumination lamp and a camera. It cleans up waste chips by vacuuming, and uses laser illumination and the camera to accurately detect scratches on the steel strip surface.

Benefits of technology

It effectively avoids the impact of waste chips on the detection effect, improves the accuracy of detection and cleaning efficiency, and meets production needs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222805796U_ABST
    Figure CN222805796U_ABST
Patent Text Reader

Abstract

The utility model relates to a device for detecting the surface of a steel belt scratched by a five-continuous-rolling tension measuring roller, which belongs to the technical field of steel belt surface detection and comprises a workbench and a conveying roller which is rotatably mounted in the workbench and extends to the upper surface of the workbench. A cleaning mechanism for cleaning the surface of the steel belt is arranged at the top of the workbench and comprises supporting plates fixedly installed on the front face and the back face of the workbench. According to the device for detecting scratches of the five-continuous-rolling tension measuring roller on the surface of the steel belt, by arranging a dust collection fan and a collection box, external air can be absorbed into the collection box, by arranging a connecting hose and a steel pipe, waste chips on the surface of the steel belt can be conveniently absorbed, the situation that the waste chips affect the detection effect on the surface of the steel belt is avoided, and the detection efficiency is improved through the collection box. And compared with the mode of blowing away the waste chips, the waste chips can be prevented from being diffused into the air and then attached to the surface of the steel belt again, and the cleaning effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel strip surface detection, in particular to a device for detecting the surface of a steel strip scratched by a five-roll measuring roller. Background Art

[0002] The five-roller tensile roller is an important component of the five-roller mill. In the process of cold-rolled thin plate production, the tensile roller is mainly used to measure the tension of the strip. The tensile roller is mainly used to measure the tension on the tensioned strip. It achieves this function by using the position change of the floating roller on the tensioned strip due to the gravity. This position change reflects the change of the strip tension, thus providing the operator with real-time information about the tension status.

[0003] In the process of five-roll steel strip continuous rolling, it is necessary to detect the scratches on the surface of the steel strip. The Chinese utility model patent with the announcement number CN221078451U discloses a steel strip surface detection device, including a frame, a slide rail is installed at the bottom of the frame, a control module is installed on the slide rail, which is used to process data and issue instructions, a transmitting light module is installed on the slide rail, a light source is installed inside the transmitting light module, a linear notch is opened on the top, which is used to project light to the steel strip, a receiving light module is installed on the side of the transmitting light module on the slide rail, the receiving light module is electrically connected to the control module, a photosensitive plate is installed on the top, which is used to receive the light reflected by the steel strip, an inkjet module is installed on the slide rail, and the inkjet module is electrically connected to the control module. The utility model uses the shooting module and the inkjet module in combination, so that the operator can first conduct a preliminary inspection of the image taken of the problematic area on the surface of the steel strip, and then inspect the specific position of the processed steel strip according to the inkjet traces, thereby further improving the accuracy and facilitating the correction or cutting operation of the detected problematic area.

[0004] However, during the use of the utility model, after the steel strip is cold-rolled, there is a lot of dust and debris in the cold rolling environment, and these debris are very easy to adhere to the surface of the steel strip. At this time, the surface of the steel strip is easily affected by the debris, which in turn affects the detection effect and cannot meet production needs. Therefore, a five-roll measuring roller scratch steel strip surface detection device is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a device for detecting scratches on the surface of a steel strip by five continuous rolling measuring rollers, which has the advantage of being easy to clean the surface of the steel strip and solves the problem that after the steel strip is cold-rolled and formed, there is a lot of dust and waste in the cold rolling environment, and these wastes are very easy to adhere to the surface of the steel strip. At this time, the surface of the steel strip is easily affected by the waste, thereby affecting the detection effect and failing to meet production needs.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a five-roll continuous rolling measuring roller scratch steel strip surface detection device, comprising a workbench and a conveying roller rotatably installed inside the workbench and extending to the upper surface thereof, the top of the workbench is fixedly connected with a support frame, and the top of the workbench is provided with a cleaning mechanism for cleaning the steel strip surface;

[0007] The cleaning mechanism includes support plates fixedly installed on the front and back sides of the workbench, a dust suction fan fixedly installed on the bottom of the workbench, one end of the dust suction fan fixedly connected to a collection box, a side of the collection box away from the dust suction fan fixedly connected to a connecting hose extending to the inside of the front support plate, an end of the connecting hose away from the collection box fixedly connected to a steel pipe, and a dust suction head fixedly connected to the side of the steel pipe close to the workbench.

[0008] Furthermore, the collection box is fixedly mounted on the lower surface of the workbench, and the steel pipe is fixedly connected between two support plates.

[0009] Furthermore, a controller is fixedly mounted on the front of the support frame, and a driving device for driving the conveying roller is mounted on the back of the workbench.

[0010] Furthermore, an electric push rod is arranged inside the support frame, a camera is fixedly mounted on the output end of the electric push rod, and a laser irradiation lamp is fixedly mounted on the front side inside the support frame.

[0011] Furthermore, a mounting box is fixedly mounted on the inner top wall of the support frame, a driving motor is fixedly mounted on the back of the support frame, an adjusting screw extending to the interior of the mounting box is fixedly connected to the output shaft of the driving motor, and a threaded sleeve is connected to the external thread of the adjusting screw.

[0012] Furthermore, a limiting guide rod is fixedly connected to a side of the installation box away from the adjusting screw, a limiting sliding sleeve is slidably connected to the outside of the limiting guide rod, and a connecting plate is fixedly connected between the limiting sliding sleeve and the threaded sleeve.

[0013] Furthermore, the electric push rod is located at the bottom of the installation box, and a connecting block is fixedly connected between the electric push rod and the connecting plate.

[0014] Compared with the prior art, the utility model provides a device for detecting scratches on the surface of a steel strip by a five-roll measuring roller, which has the following beneficial effects:

[0015] 1. The five-roll measuring roller scratch steel strip surface detection device can absorb external air into the collection box by arranging a dust suction fan and a collection box, and then by arranging a connecting hose and a steel pipe, it is convenient to absorb the waste chips on the surface of the steel strip, and avoid the waste chips affecting the detection effect of the steel strip surface. The waste chips can be conveniently collected through the collection box. Compared with blowing away the waste chips, it can prevent the waste chips from diffusing into the air and then adhering to the surface of the steel strip again, and the cleaning effect is better.

[0016] 2. The five-roll measuring roller scratch detection device for steel strip surface, by setting a laser irradiation lamp to illuminate the surface of the steel strip, due to the principle of light reflection, can accurately illuminate the scratches on the surface of the steel strip, and by setting a camera, it is convenient to take pictures of the irradiation of the steel strip, so that the staff can more intuitively detect the scratches on the surface of the steel strip, which solves the problem that when the steel strip is cold-rolled, there is a lot of dust and waste in the cold rolling environment, and these wastes are very easy to adhere to the surface of the steel strip. At this time, the surface of the steel strip is easily affected by the waste, which in turn affects the detection effect and cannot meet the production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0018] Figure 2 This is a structural side view of the steel pipe of the utility model;

[0019] Figure 3 It is a partial side view of the support frame of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the limit guide rod of the utility model;

[0021] Figure 5 It is a structural stereogram of the support frame of the utility model.

[0022] In the figure: 1 workbench, 2 conveying roller, 3 support frame, 4 support plate, 5 dust suction fan, 6 collection box, 7 connecting hose, 8 steel pipe, 9 dust suction head, 10 electric push rod, 11 camera, 12 laser irradiation lamp, 13 installation box, 14 drive motor, 15 adjusting screw, 16 threaded sleeve, 17 limit guide rod, 18 limit sliding sleeve, 19 connecting plate, 20 connecting block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 5 In this embodiment, a five-roll stretching roller scratch detection device for a steel strip surface comprises a workbench 1 and a conveying roller 2 rotatably installed inside the workbench 1 and extending to its upper surface, a support frame 3 is fixedly connected to the top of the workbench 1, a cleaning mechanism for cleaning the surface of the steel strip is arranged on the top of the workbench 1, and the cleaning mechanism comprises a support plate 4 fixedly installed on the front and back sides of the workbench 1, a dust suction fan 5 is fixedly installed at the bottom of the workbench 1, one end of the dust suction fan 5 is fixedly connected to a collecting box 6, a side of the collecting box 6 away from the dust suction fan 5 is fixedly connected to a connecting hose 7 extending to the inside of the front supporting plate 4, an end of the connecting hose 7 away from the collecting box 6 is fixedly connected to a steel pipe 8, and a dust suction head 9 is fixedly connected to the side of the steel pipe 8 close to the workbench 1.

[0025] Among them, the collection box 6 is fixedly installed on the lower surface of the workbench 1, the steel pipe 8 is fixedly connected between the two support plates 4, the front of the support frame 3 is fixedly installed with a controller, the back of the workbench 1 is installed with a driving device for driving the conveying roller 2, and the steel belt is located between the dust collector head 9 and the conveying roller 2.

[0026] In this embodiment, an electric push rod 10 is provided inside the support frame 3, and a camera 11 is fixedly installed on the output end of the electric push rod 10. A laser irradiation lamp 12 is fixedly installed on the front of the support frame 3. The laser irradiation lamp 12 is set to illuminate the surface of the steel belt. Due to the principle of light reflection, the scratches on the surface of the steel belt can be accurately illuminated. At the same time, by setting the camera 11, it is convenient to take pictures of the irradiation of the steel belt, which is convenient for the staff to detect the scratches on the surface of the steel belt more intuitively.

[0027] In this embodiment, an installation box 13 is fixedly installed on the inner top wall of the support frame 3, a driving motor 14 is fixedly installed on the back of the support frame 3, an adjusting screw 15 extending to the inside of the installation box 13 is fixedly connected to the output shaft of the driving motor 14, the external thread of the adjusting screw 15 is connected to a threaded sleeve 16, a limiting guide rod 17 is fixedly connected to the side of the installation box 13 away from the adjusting screw 15, the external sliding connection of the limiting guide rod 17 is connected to a limiting sleeve 18, and a connecting plate 19 is fixedly connected between the limiting sleeve 18 and the threaded sleeve 16.

[0028] Among them, the electric push rod 10 is located at the bottom of the installation box 13, and a connecting block 20 is fixedly connected between the electric push rod 10 and the connecting plate 19. A bearing compatible with the adjusting screw 15 is fixedly installed inside the installation box 13, and a movable groove compatible with the connecting block 20 is opened on the lower surface of the installation box 13.

[0029] It should be noted that, by providing a driving motor 14 to drive the electric push rod 10 to move the camera 11, different positions on the surface of the steel strip can be photographed.

[0030] The working principle of the above embodiment is:

[0031] First, the staff places the steel strip after five consecutive rolling on the conveyor roller 2, and starts the driving device to drive the conveyor roller 2, so that the steel strip is transported on its surface, and starts the dust suction fan 5. When the steel strip is directly under the dust suction head 9, it can absorb the waste on its surface. Then the steel strip continues to enter the support frame 3. At this time, the laser irradiation lamp 12 and the camera 11 are turned on, and the driving motor 14 and the electric push rod 10 are started at the same time to drive the camera 11 to move to improve the shooting effect. The staff can check the surface of the steel strip through the display screen to determine whether there are scratches in the current area.

[0032] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting scratches on the surface of a steel strip by a five-stage continuous rolling measuring roller, comprising a workbench (1) and a conveying roller (2) rotatably mounted inside the workbench (1) and extending to the upper surface thereof, characterized in that: The top of the workbench (1) is fixedly connected to a support frame (3), and the top of the workbench (1) is provided with a cleaning mechanism for cleaning the surface of the steel strip; The cleaning mechanism comprises a support plate (4) fixedly mounted on the front and back sides of the workbench (1); a dust suction fan (5) is fixedly mounted on the bottom of the workbench (1); one end of the dust suction fan (5) is fixedly connected to a collection box (6); a side of the collection box (6) away from the dust suction fan (5) is fixedly connected to a connecting hose (7) extending to the inside of the front support plate (4); an end of the connecting hose (7) away from the collection box (6) is fixedly connected to a steel pipe (8); and a side of the steel pipe (8) close to the workbench (1) is fixedly connected to a dust suction head (9).

2. The device for detecting scratches on the steel strip surface by five-continuous rolling measuring rollers according to claim 1 is characterized in that: The collection box (6) is fixedly mounted on the lower surface of the workbench (1), and the steel pipe (8) is fixedly connected between the two support plates (4).

3. The device for detecting scratches on the steel strip surface by five-continuous rolling measuring rollers according to claim 1, characterized in that: A controller is fixedly mounted on the front of the support frame (3), and a driving device for driving the conveying roller (2) is mounted on the back of the workbench (1).

4. The device for detecting scratches on the steel strip surface by five-continuous rolling measuring rollers according to claim 1, characterized in that: An electric push rod (10) is arranged inside the support frame (3), a camera (11) is fixedly mounted on the output end of the electric push rod (10), and a laser irradiation lamp (12) is fixedly mounted on the front side inside the support frame (3).

5. The device for detecting scratches on the steel strip surface by five-continuous rolling measuring rollers according to claim 1 is characterized in that: A mounting box (13) is fixedly mounted on the inner top wall of the support frame (3), a driving motor (14) is fixedly mounted on the back of the support frame (3), an adjusting screw (15) extending into the interior of the mounting box (13) is fixedly connected to the output shaft of the driving motor (14), and a threaded sleeve (16) is connected to the external thread of the adjusting screw (15).

6. The device for detecting scratches on the steel strip surface by five-stage continuous rolling measuring rollers according to claim 5, characterized in that: A limiting guide rod (17) is fixedly connected to a side of the installation box (13) away from the adjusting screw (15), and a limiting sliding sleeve (18) is slidably connected to the outside of the limiting guide rod (17). A connecting plate (19) is fixedly connected between the limiting sliding sleeve (18) and the threaded sleeve (16).

7. The device for detecting scratches on the steel strip surface by five-continuous rolling measuring rollers according to claim 4, characterized in that: The electric push rod (10) is located at the bottom of the installation box (13), and a connecting block (20) is fixedly connected between the electric push rod (10) and the connecting plate (19).

Citation Information

Patent Citations

  • Steel belt surface detection device

    CN221078451U

Cited By

  • High-nickel stainless steel cold rolling equipment with scratch detection function for bracket

    CN120815830A