Stainless steel nail producing and machining device
By designing a stainless steel nail production and processing device including a fixed plate, a rotating shaft, a gear, a tooth plate and a pneumatic cylinder, the problem of lack of automatic discharge function in the prior art is solved, and the automatic discharge of steel nails is realized, and the operation safety and efficiency are improved.
Patent Information
- Application Number
- CN202421475645.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing steel nail processing devices lack the automatic discharge function, which makes operators easily injured when performing manual discharge.
A stainless steel nail production and processing device is designed, including a fixing plate, a rotating shaft, a gear, a tooth plate and a pneumatic cylinder. Through the meshing of the tooth plate and the gear, the rotating shaft and the processing chamber are rotated as a whole, realizing the automatic discharge of the steel nails.
Automatic unloading of steel nails is realized, avoiding the risk of operators being injured during manual unloading, and reducing the labor intensity of operators.
Smart Images

Figure CN222806751U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel nail processing equipment, and more specifically, to a stainless steel nail production and processing device. Background Art
[0002] Steel nails are steel wire products used to fix objects. They are mainly used to fix objects with small axial separation force and small radial shear force. Steel nails come in many varieties and shapes, and can be selected according to different purposes and requirements. Due to the characteristics of simple processing, easy use, and rapid fixing, steel nails are widely used in various aspects such as industry, agriculture, construction, and civil use.
[0003] When operators are processing steel nails, they often use processing devices to remove burrs on the outer surface of the steel nails to make the steel nails look neater. In actual use, although the existing processing devices have basic deburring functions, they generally do not have automatic feeding functions. Operators are often injured by steel nails when manually feeding the steel nails in the processing devices. Therefore, it is necessary to improve them. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a stainless steel nail production and processing device, which has the advantage of automatic unloading.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stainless steel nail production and processing device, comprising:
[0006] A bottom plate, wherein a mounting platform is fixedly connected to the left side of the upper surface of the bottom plate;
[0007] A fixing plate, the fixing plate being fixedly connected to the front and rear ends of the right side of the upper surface of the mounting platform;
[0008] A material unloading mechanism, wherein the material unloading mechanism is arranged at the front side of the mounting platform;
[0009] Among them, the unloading mechanism includes a rotating shaft, which is movably connected to the front surface of the fixed plate, the rear end of the rotating shaft passes through the fixed plate and extends to the rear side of the fixed plate, the outer surface of the rotating shaft and the inner surface of the fixed plate are movably sleeved, the front end of the rotating shaft is fixedly connected with a gear, the outer surface of the gear is meshingly connected with a toothed plate, the left surface of the toothed plate is fixedly connected with a pneumatic cylinder, and the pneumatic cylinder is fixedly installed on the top of the front surface of the mounting platform, and the toothed plate moves to the left to cause the gear to rotate as a whole.
[0010] As a preferred technical solution of the utility model, the outer surface of the rotating shaft is fixedly sleeved with a connecting plate located on the inner side of the fixed plate, the outer surface of the connecting plate and the inner surface of the fixed plate are movably connected, the inner surface of the connecting plate is movably sleeved with a rotating sleeve, and the inner surface of the rotating sleeve is fixedly sleeved with a processing bin.
[0011] As a preferred technical solution of the utility model, a No. 1 motor is fixedly installed in the middle of the upper surface of the mounting platform, and a No. 1 round shaft is fixedly sleeved on the other end of the output shaft of the No. 1 motor.
[0012] As a preferred technical solution of the utility model, the outer surface of the No. 1 circular shaft is fixedly sleeved with a driving gear, the outer surface of the driving gear is meshingly connected with a driven gear plate, and the inner surface of the driven gear plate is fixedly sleeved with the left side of the outer surface of the processing chamber.
[0013] As a preferred technical solution of the utility model, the right surface of the processing chamber is movably connected with a closing plate, and the right surface of the closing plate is threadedly sleeved with a bolt, the left end of the bolt successively penetrates the closing plate and the rotating sleeve and extends to the interior of the rotating sleeve, and the outer surface of the bolt is threadedly sleeved with the inner surface of the rotating sleeve.
[0014] As a preferred technical solution of the utility model, a separation box is fixedly connected to the right side of the upper surface of the base plate, a frosted collection box is movably connected to the right surface of the separation box, the left end of the frosted collection box passes through the separation box and extends to the interior of the separation box, and the outer surface of the frosted collection box and the inner surface of the separation box are movably connected.
[0015] As a preferred technical solution of the utility model, the inner surface of the separation box is fixedly connected to a support block located above the frosted collection box, the upper surface of the support block is movably connected to a mounting plate, the outer surface of the mounting plate is movably connected to the inner surface of the separation box, and the inner surface of the mounting plate is fixedly connected to a filter screen.
[0016] As a preferred technical solution of the utility model, a No. 2 motor is fixedly installed on the right surface of the separation box, and the other end of the No. 2 motor output shaft is fixedly sleeved with a No. 2 round shaft located below the mounting plate, and the left end of the No. 2 round shaft passes through the separation box and extends to the interior of the separation box, and the outer surface of the No. 2 round shaft is fixedly sleeved with a cam located inside the separation box, and the outer surface of the cam is movably connected to the lower surface of the mounting plate.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] 1. The utility model is provided with a fixed plate, a rotating shaft, a gear, a toothed plate and a connecting plate. When the closing plate and the bolts are removed by the operator, the operation of the pneumatic cylinder will cause the toothed plate to start to move to the left. Since the toothed plate and the gear are meshed with each other, the gear will be driven by the toothed plate, so that the rotating shaft, the gear and the connecting plate as a whole rotate together with the rotating shaft as the axis. In this process, the steel nails and abrasives inside the processing chamber will slide out of the processing chamber as the processing chamber rotates, thereby realizing the function of automatic discharging and avoiding injuries to personnel caused by manual discharging.
[0019] 2. The utility model sets a separation box, a mounting plate, a filter, a frosted collection box and a cam. When the frosted sand and steel nails inside the processing chamber fall into the upper surface of the filter, the operation of the No. 2 motor will cause the No. 2 circular shaft and the cam to start rotating. The rotation of the cam will drive the mounting plate so that the mounting plate as a whole starts to vibrate up and down along the inner surface of the separation box. As the filter vibrates, the frosted sand above the filter will pass through the filter and fall into the inside of the frosted sand collection box, while the deburred steel nails will stay on the upper surface of the filter. This eliminates the need for operators to manually pick out the steel nails from the inside of the frosted sand, effectively reducing the labor intensity of the operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the back of the utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;
[0023] Figure 4 It is a schematic cross-sectional structure diagram of the rotating shaft of the utility model;
[0024] Figure 5 This is a schematic cross-sectional view of the second motor of the utility model.
[0025] In the figure: 1. base plate; 2. mounting table; 3. fixing plate; 4. rotating shaft; 5. gear; 6. tooth plate; 7. pneumatic cylinder; 8. connecting plate; 9. rotating sleeve; 10. processing chamber; 11. driven gear plate; 12. No. 1 motor; 13. No. 1 round shaft; 14. driving gear; 15. closing plate; 16. bolt; 17. separation box; 18. mounting plate; 19. filter screen; 20. supporting block; 21. frosted collection box; 22. No. 2 motor; 23. No. 2 round shaft; 24. cam. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 5 As shown, the utility model provides a stainless steel nail production and processing device, including:
[0028] A bottom plate 1, a mounting platform 2 is fixedly connected to the left side of the upper surface of the bottom plate 1;
[0029] A fixing plate 3, the fixing plate 3 is fixedly connected to the front and rear ends of the right side of the upper surface of the mounting platform 2;
[0030] A material unloading mechanism, which is arranged at the front side of the mounting platform 2;
[0031] Among them, the unloading mechanism includes a rotating shaft 4, which is movably connected to the front surface of the fixed plate 3, the rear end of the rotating shaft 4 passes through the fixed plate 3 and extends to the rear side of the fixed plate 3, the outer surface of the rotating shaft 4 and the inner surface of the fixed plate 3 are movably connected, the front end of the rotating shaft 4 is fixedly connected with a gear 5, the outer surface of the gear 5 is meshingly connected with a tooth plate 6, the left surface of the tooth plate 6 is fixedly connected with a pneumatic cylinder 7, the pneumatic cylinder 7 is fixedly installed on the top of the front surface of the mounting platform 2, and the tooth plate 6 moves to the left to cause the gear 5 to rotate as a whole.
[0032] When the pneumatic cylinder 7 is running, the tooth plate 6 will start to move to the left. Since the outer surface of the tooth plate 6 and the outer surface of the gear 5 are meshed with each other, the gear 5 will be driven by the tooth plate 6, so that the gear 5 and the rotating shaft 4 will rotate together with the rotating shaft 4 as the axis.
[0033] Among them, the outer surface of the rotating shaft 4 is fixedly sleeved with a connecting plate 8 located on the inner side of the fixed plate 3, the outer surface of the connecting plate 8 and the inner surface of the fixed plate 3 are movably connected, the inner surface of the connecting plate 8 is movably sleeved with a rotating sleeve 9, and the inner surface of the rotating sleeve 9 is fixedly sleeved with a processing chamber 10.
[0034] Due to the design of the connecting plate 8 and the rotating sleeve 9 , the rotating sleeve 9 and the processing chamber 10 can rotate along the inner surface of the connecting plate 8 .
[0035] A No. 1 motor 12 is fixedly mounted in the middle of the upper surface of the mounting platform 2 , and a No. 1 round shaft 13 is fixedly sleeved on the other end of the output shaft of the No. 1 motor 12 .
[0036] When the first motor 12 is running, the first circular shaft 13 will start to rotate.
[0037] The outer surface of the first circular shaft 13 is fixedly sleeved with a driving gear 14 , the outer surface of the driving gear 14 is meshedly connected with a driven gear plate 11 , and the inner surface of the driven gear plate 11 is fixedly sleeved with the left side of the outer surface of the processing chamber 10 .
[0038] When the driving gear 14 rotates, since the driven gear plate 11 and the driving gear 14 mesh with each other, the driven gear plate 11 and the processing chamber 10 as a whole start to rotate under the drive of the driving gear 14 .
[0039] Among them, the right surface of the processing chamber 10 is movably connected with a closing plate 15, and the right surface of the closing plate 15 is threadedly sleeved with a bolt 16. The left end of the bolt 16 successively penetrates the closing plate 15 and the rotating sleeve 9 and extends to the interior of the rotating sleeve 9. The outer surface of the bolt 16 is threadedly sleeved with the inner surface of the rotating sleeve 9.
[0040] The closing plate 15 seals the interior of the processing chamber 10 , and the design of the bolts 16 allows the closing plate 15 to be removed.
[0041] Among them, a separation box 17 is fixedly connected to the right side of the upper surface of the base plate 1, and a frosted collection box 21 is movably connected to the right surface of the separation box 17. The left end of the frosted collection box 21 passes through the separation box 17 and extends to the interior of the separation box 17. The outer surface of the frosted collection box 21 and the inner surface of the separation box 17 are movably connected.
[0042] The frosted sand collecting box 21 is used to collect the frosted sand.
[0043] Among them, the inner surface of the separation box 17 is fixedly connected to the support block 20 located above the frosted collection box 21, the upper surface of the support block 20 is movably connected to the mounting plate 18, the outer surface of the mounting plate 18 is movably connected to the inner surface of the separation box 17, and the inner surface of the mounting plate 18 is fixedly connected to the filter screen 19.
[0044] Due to the design of the filter screen 19 , when the sand inside the rotating sleeve 9 and the deburred steel nails fall onto the top of the filter screen 19 , the sand will pass through the filter screen 19 and fall into the inside of the sand collecting box 21 .
[0045] Among them, a No. 2 motor 22 is fixedly installed on the right surface of the separation box 17, and the other end of the output shaft of the No. 2 motor 22 is fixedly sleeved with a No. 2 circular shaft 23 located below the mounting plate 18. The left end of the No. 2 circular shaft 23 passes through the separation box 17 and extends to the interior of the separation box 17. The outer surface of the No. 2 circular shaft 23 is fixedly sleeved with a cam 24 located inside the separation box 17, and the outer surface of the cam 24 is movably connected to the lower surface of the mounting plate 18.
[0046] When the second motor 22 is running, the second circular shaft 23 and the cam 24 will start to rotate, and the rotation of the cam 24 will drive the mounting plate 18, so that the mounting plate 18 as a whole starts to vibrate up and down periodically.
[0047] The working principle and use process of this utility model:
[0048] First, the operator puts the frosted and burred steel nails into the processing chamber 10 and uses the closing plate 15 and the bolts 16 to close the processing chamber 10. Then the operator starts the No. 1 motor 12. As the No. 1 motor 12 runs, the No. 1 circular shaft 13 and the driving gear 14 begin to rotate. Since the driven gear plate 11 and the driving gear 14 are meshed with each other, the driven gear plate 11 and the processing chamber 10 as a whole begin to rotate along the inner surface of the connecting plate 8 driven by the driving gear 14. During this process, the frosted inside the processing chamber 10 will rub against the steel nails during the continuous rolling process, thereby removing the tiny burrs on the surface of the steel nails.
[0049] After the burr removal is completed, the operator removes the closing plate 15 and the bolt 16 and starts the pneumatic cylinder 7. As the pneumatic cylinder 7 runs, the tooth plate 6 starts to move to the left. Since the gear 5 and the tooth plate 6 are meshed with each other, the movement of the tooth plate 6 will drive the gear 5, so that the rotating shaft 4, the gear 5 and the connecting plate 8 as a whole start to rotate around the rotating shaft 4. As the processing chamber 10 rotates, the frosted and deburred steel nails inside the processing chamber 10 will eventually fall into the upper surface of the filter screen 19.
[0050] At this time, the operator starts the No. 2 motor 22. As the No. 2 motor 22 runs, the No. 2 circular shaft 23 and the cam 24 begin to rotate, and the rotation of the cam 24 drives the mounting plate 18, so that the mounting plate 18 and the filter screen 19 begin to vibrate periodically up and down along the inner surface of the separation box 17. At this time, the frosted sand above the filter screen 19 will pass through the pores of the filter screen 19 under the influence of the vibration of the filter screen 19 and fall into the inside of the frosted sand collection box 21, while the deburred steel nails will stay above the filter screen 19 due to their large size, thereby realizing the automatic separation of the frosted sand and the processed steel nails.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stainless steel nail production and processing device, characterized in that: Included are: A bottom plate (1), wherein a mounting platform (2) is fixedly connected to the left side of the upper surface of the bottom plate (1); A fixing plate (3), the fixing plate (3) being fixedly connected to the front and rear ends of the right side of the upper surface of the mounting platform (2); A material unloading mechanism, the material unloading mechanism being arranged on the front side of the mounting platform (2); The unloading mechanism comprises a rotating shaft (4), the rotating shaft (4) is movably connected to the front surface of the fixed plate (3), the rear end of the rotating shaft (4) passes through the fixed plate (3) and extends to the rear side of the fixed plate (3), the outer surface of the rotating shaft (4) and the inner surface of the fixed plate (3) are movably sleeved, the front end of the rotating shaft (4) is fixedly connected to a gear (5), the outer surface of the gear (5) is meshingly connected to a toothed plate (6), the left surface of the toothed plate (6) is fixedly connected to a pneumatic cylinder (7), the pneumatic cylinder (7) is fixedly mounted on the top of the front surface of the mounting platform (2), and the toothed plate (6) moves to the left to rotate the gear (5) as a whole.
2. A stainless steel nail production and processing device according to claim 1, characterized in that: The outer surface of the rotating shaft (4) is fixedly sleeved with a connecting plate (8) located on the inner side of the fixed plate (3); the outer surface of the connecting plate (8) is movably connected to the inner surface of the fixed plate (3); the inner surface of the connecting plate (8) is movably sleeved with a rotating sleeve (9); and the inner surface of the rotating sleeve (9) is fixedly sleeved with a processing bin (10).
3. The stainless steel nail production and processing device according to claim 1, characterized in that: A No. 1 motor (12) is fixedly mounted in the middle of the upper surface of the mounting platform (2), and a No. 1 circular shaft (13) is fixedly sleeved on the other end of the output shaft of the No. 1 motor (12).
4. A stainless steel nail production and processing device according to claim 3, characterized in that: The outer surface of the first circular shaft (13) is fixedly sleeved with a driving gear (14), the outer surface of the driving gear (14) is meshingly connected with a driven gear plate (11), and the inner surface of the driven gear plate (11) is fixedly sleeved with the left side of the outer surface of the processing chamber (10).
5. The stainless steel nail production and processing device according to claim 2, characterized in that: The right surface of the processing chamber (10) is movably connected with a closing plate (15), and the right surface of the closing plate (15) is threadedly sleeved with a bolt (16), and the left end of the bolt (16) passes through the closing plate (15) and the rotating sleeve (9) in sequence and extends to the interior of the rotating sleeve (9), and the outer surface of the bolt (16) is threadedly sleeved with the inner surface of the rotating sleeve (9).
6. The stainless steel nail production and processing device according to claim 1, characterized in that: A separation box (17) is fixedly connected to the right side of the upper surface of the base plate (1), and a frosted collection box (21) is movably connected to the right surface of the separation box (17). The left end of the frosted collection box (21) passes through the separation box (17) and extends to the interior of the separation box (17), and the outer surface of the frosted collection box (21) is movably connected to the inner surface of the separation box (17).
7. A stainless steel nail production and processing device according to claim 6, characterized in that: The inner surface of the separation box (17) is fixedly connected to a support block (20) located above the frosted collection box (21); the upper surface of the support block (20) is movably connected to a mounting plate (18); the outer surface of the mounting plate (18) is movably connected to the inner surface of the separation box (17); and the inner surface of the mounting plate (18) is fixedly connected to a filter screen (19).
8. The stainless steel nail production and processing device according to claim 6, characterized in that: A No. 2 motor (22) is fixedly mounted on the right surface of the separation box (17); the other end of the output shaft of the No. 2 motor (22) is fixedly sleeved with a No. 2 round shaft (23) located below the mounting plate (18); the left end of the No. 2 round shaft (23) passes through the separation box (17) and extends to the interior of the separation box (17); the outer surface of the No. 2 round shaft (23) is fixedly sleeved with a cam (24) located inside the separation box (17); the outer surface of the cam (24) is movably connected to the lower surface of the mounting plate (18).