Down feather separating device for down feather processing

By designing a down processing and wool splitting device with a water screening barrel and a dryer, the problem of inability to effectively remove dust and small particles in the prior art is solved, and a more efficient down cleaning and drying effect is achieved.

CN222809606UActive Publication Date: 2025-04-29LIAOCHENG XINXING SHANGYU FEATHER PROD CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421696308.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-29
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing down processing and wool separation device cannot effectively remove dust and small particles from the material during the separation process, affecting the subsequent processing effect.

Method used

A down processing and wool splitting device including a driving assembly, a cylinder, a water screen barrel and a dryer is designed. By driving the cylinder to rotate, the wool hook on the inner wall of the screen water cylinder hangs the fine fluff, and then cleans and drys to remove dust and moisture.

Benefits of technology

Effectively remove impurities and particles inside the device, improve the cleanliness and quality of down, and ensure the smooth progress of subsequent processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222809606U_ABST
    Figure CN222809606U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of down feather processing, and discloses a down feather processing feather separating device which comprises a base, a driving assembly is fixedly connected to the top of the base and drives an externally connected main body shaft to rotate, and a driven gear is fixedly connected to the outside of the driving assembly and rotates under the rotating force of meshing connection of the driving gear. A gear protection cover is fixedly connected to the top of the base, a main body shaft is rotationally connected to the interior of the gear protection cover, a driving gear is fixedly connected to the exterior of the main body shaft and is driven by a driving assembly to rotate, and a barrel is fixedly connected to the exterior of the main body shaft. According to the water screening device, the driving system drives the barrel to rotate, in the rotating process, tiny fluff can be hung by the tiny fluff hanging hooks fixed to the inner wall of the water screening barrel, then the outlet cover is opened so that a worker can clean out large feather inside, and then the flushing mechanism is started to clean the interior of the device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of down processing, in particular to a down processing and hair separation device. Background Art

[0002] Down processing and feather sorting device is a kind of equipment used in the down processing process. Its main function is to clean, separate, remove impurities and grade the original feathers or down. Down is the long and soft hair extracted from the body feathers of birds. It is usually used to fill bedding, pillows, clothing and other products. It is favored for its lightness and warmth.

[0003] After searching: Chinese patent publication number: CN218507956U, it relates to the field of down processing technology, and discloses a down processing hair sorting device, including a hair sorting box, an air inlet mechanism and a lifting mechanism arranged at the bottom end of the hair sorting box, and a hair sorting mechanism arranged at the top of the hair sorting box; a feed hopper is embedded in the top of the left side wall of the hair sorting box, a manhole is opened on the right side wall of the hair sorting box, a sealing door is arranged on the surface of the manhole of the hair sorting box, and a discharge chute is arranged on the side wall of the hair sorting box corresponding to the manhole; the air inlet mechanism includes an air inlet ring cover fixedly arranged at the bottom end of the hair sorting box, and a ventilation net for communication is arranged between the bottom end of the hair sorting box and the air inlet ring cover. In the down processing and hair separation device, during the hair separation process, the servo motor drives the shaft rod to rotate, and the shovel plate is driven by the rotation of the shaft rod to move, so that the down raw materials can be scooped up, and the feathers and down are in a flying state, thereby facilitating the hair separation operation. The cleaning brush is used to clean the surface of the dust filter net and the down filter net, which can maintain the penetration of the down filter net and ensure the smooth hair separation operation.

[0004] The above patent embodiment records that "the down outlet tube 13 is installed with the external collection box, and the down outlet tube 13 is kept in a closed state, and the ion fan 8 is started, and the airflow enters the interior of the wool separation box 1 through the ventilation net 7 and blows up part of the down raw materials. The airflow blown by the ion fan 8 has the effect of eliminating static electricity to prevent feathers and down buds from sticking together. A small amount of dust on the surface of the down passes through the dust filter 14 and is discharged to the outside, thereby improving the cleanliness of the down. Then the down outlet tube 13 is kept in a connected state with the external collection box, and the down buds pass through the down filter 15 and are discharged from the wool separation box 1, while the feathers remain in the interior of the wool separation box 1", thereby achieving the purpose of separating the feathers from the down buds. However, the dust and small particles on the material cannot be effectively removed during the separation, which is likely to cause negative effects on subsequent processing. Therefore, in view of the above-mentioned deficiencies, a new down processing and wool separation device is now proposed. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a down processing and hair separation device, aiming to improve the problem that some devices in the prior art cannot effectively remove internal impurities and particles during the hair separation process.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a down processing and hair separation device, comprising a base, the top of the base is fixedly connected with a driving assembly, which drives an externally connected main shaft to rotate, the outside of the driving assembly is fixedly connected with a driven gear, and rotates when receiving the rotational force of the meshing connection of the driving gear, the top of the base is fixedly connected with a gear protection cover, the internal rotation of the gear protection cover is connected with the main shaft, the outside of the main shaft is fixedly connected with a driving gear, and is driven to rotate by the driving assembly, the outside of the main shaft is fixedly connected with a cylinder, which rotates during the startup process, driving the internal material to rotate, the inside of the cylinder is fixedly connected with a water screening cylinder, which throws out the internal water flow and retains the fluff during the rotation process, the inner wall of the water screening cylinder is fixedly connected with a plurality of hair hanging hooks, a water injection assembly is provided on one side of the top of the base, and the outside of the cylinder is detachably connected with a water outlet pipe.

[0007] As a further description of the above technical solution: the driving assembly includes a motor, which drives the output end fixedly connected to the outside to rotate, the bottom of the motor is fixedly connected to the top of the base, the output end of the motor is fixedly connected to a rotating shaft, and the inside of the driven gear is fixedly connected to the outside of the rotating shaft.

[0008] As a further description of the above technical solution: the outside of the driven gear and the outside of the driving gear are meshed and connected with each other, allowing the cylinder body fixedly connected to the outside to rotate.

[0009] As a further description of the above technical solution: the water injection assembly includes a butt joint pipe, the outside of which is fixedly connected to the inside of the cylinder, the inner wall of which is threadedly connected to a water inlet pipe, so that the sewage in the water screen cylinder that is detachably connected to the outside can be discharged, and a water pump is fixedly connected to one side of the outside of the water inlet pipe, and the bottom of the water pump is fixedly connected to the top of the base.

[0010] As a further description of the above technical solution: the top of the base is fixedly connected to two bottom fixed feet, the internal rotation connection of the bottom fixed feet is connected to two sliding shafts, allowing the cylinder with an external rotation connection to rotate, the external fixed connection of the sliding shaft is connected to a circular roller skate, which can make the sliding shaft with an external rotation connection rotate more flexibly, and the external fixed connection of the cylinder is connected to two rolling rings.

[0011] As a further description of the above technical solution: the outside of the rolling ring on the same side contacts the outsides of the two circular roller skates.

[0012] As a further description of the above technical solution: a plurality of fixing screws are threadedly connected to one side of the outer side of the cylinder to better fix the cylinder to which the external threads are connected; the external threads of the plurality of fixing screws are connected to an outlet cover; the outer side of the outlet cover is fixedly connected to a dryer; a transparent observation window is provided inside the outlet cover to facilitate observation of the processing conditions inside the cylinder.

[0013] As a further description of the above technical solution: the external thread of the main shaft is connected to a feed cover, and a handle is fixedly connected to the external side of the feed cover, so that the feed cover fixedly connected to the front side can be opened.

[0014] The utility model has the following beneficial effects:

[0015] In the utility model, the cylinder is driven to rotate by a driving system. During the rotation, fine fluff can be caught by a plurality of fine hair hooks fixed on the inner wall of the water screening cylinder. Then, the outlet cover is opened to allow a worker to clean out the larger feathers inside. Then, the flushing mechanism is started to clean the inside of the device. During the cleaning process, the fluff is separated from the hair hooks. Under the action of the water screening cylinder, the water can be thrown out, but the fluff remains inside the device. Clean fluff can be obtained by drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of a down processing and hair separation device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the driving gear of a down processing and hair separation device proposed by the utility model;

[0018] Figure 3 This is a structural schematic diagram of an observation window of a down processing and hair separation device proposed by the utility model;

[0019] Figure 4 This is a schematic structural diagram of a rolling ring of a down processing and hair separation device proposed by the utility model;

[0020] Figure 5 The utility model is a schematic diagram of the structure of a water screening cylinder of a down processing and hair separation device.

[0021] Legend:

[0022] 1. Base; 2. Motor; 3. Rotating shaft; 4. Gear protection cover; 5. Feed cover; 6. Handle; 7. Docking pipe; 8. Water inlet pipe; 9. Rolling ring; 10. Cylinder; 11. Bottom fixing feet; 12. Transparent observation window; 13. Outlet cover; 14. Fixing screws; 15. Dryer; 16. Water outlet pipe; 17. Water pump; 18. Water sieve cylinder; 19. Driving gear; 20. Hair hook; 21. Circular skate; 22. Sliding shaft; 23. Driven gear; 24. Main shaft. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 2 , Figure 3 , Figure 5 A down processing and hair separation device comprises a base 1, a driving assembly is fixedly connected to the top of the base 1 for providing power for the rotation of the device, a driven gear 23 is fixedly connected to the outside of the driving assembly, a gear protection cover 4 is fixedly connected to the top of the base 1 for maintaining the stability of the movement of the internal gear structure, a main shaft 24 is rotatably connected to the inside of the gear protection cover 4, a driving gear 19 is fixedly connected to the outside of the main shaft 24, a cylinder 10 is fixedly connected to the outside of the main shaft 24, materials are stored inside for hair separation, a water screening cylinder 18 is fixedly connected to the inside of the cylinder 10, water can be allowed to flow through but hair cannot flow out of it, a plurality of hair hanging hooks 20 are fixedly connected to the inner wall of the water screening cylinder 18, which are used to separate fine hair from larger hair in the material. Feathers are separated, a water injection component is provided on one side of the top of the base 1, and a water outlet pipe 16 is detachably connected to the outside of the cylinder 10, so that the sewage in the device can be discharged. The driving component includes a motor 2, which can provide power for the entire device to do work. The bottom of the motor 2 is fixedly connected to the top of the base 1, and the output end of the motor 2 is fixedly connected to the rotating shaft 3, so that the power of the driving source can be transmitted. The inside of the driven gear 23 is fixedly connected to the outside of the rotating shaft 3, and the outside of the driven gear 23 is meshed with the outside of the driving gear 19. The driving component includes a motor 2, and the bottom of the motor 2 is fixedly connected to the top of the base 1, and the output end of the motor 2 is fixedly connected to the rotating shaft 3, and the inside of the driven gear 23 is fixedly connected to the outside of the rotating shaft 3.

[0025] Reference Figure 1 - Figure 2A plurality of fixing screws 14 are threadedly connected to one side of the outer side of the cylinder 10, so that the cylinder 10 can be better fixed to achieve a stable effect. The outer side of the plurality of fixing screws 14 is threadedly connected to an outlet cover 13, so that the processed materials can be taken out of the device. The outer side of the outlet cover 13 is fixedly connected to a dryer 15 to clean the washed fluff. A transparent observation window 12 is arranged inside the outlet cover 13, so that the internal conditions can be observed from the outside of the device. The outer side of the rolling ring 9 on the same side contacts the outer sides of the two round roller skates 21. The top of the base 1 is fixedly connected to two bottom fixing feet 11, and the inner side of the bottom fixing feet 11 is rotatably connected to two sliding The moving shaft 22 and the sliding shaft 22 are fixedly connected to the outside with a round roller 21, and the cylinder 10 is fixedly connected to the outside with two rolling rings 9 to increase the rotational friction of the cylinder 10 and thus improve the rotation stability of the device. The external thread of the main shaft 24 is connected to the feed cover 5 to allow unprocessed materials to enter the interior of the device. The external side of the feed cover 5 is fixedly connected to a handle 6. The water injection assembly includes a docking pipe 7. The external side of the docking pipe 7 is fixedly connected to the interior of the cylinder 10. The inner wall of the docking pipe 7 is threadedly connected to a water inlet pipe 8 to inject water into the device. The external side of the water inlet pipe 8 is fixedly connected to a water pump 17, and the bottom of the water pump 17 is fixedly connected to the top of the base 1.

[0026] Reference Figure 4 The top of the base 1 is fixedly connected to two bottom fixed feet 11, the bottom fixed feet 11 are internally rotatably connected to two sliding shafts 22, the sliding shafts 22 are externally fixedly connected to round roller skates 21, and the outside of the cylinder 10 is fixedly connected to two rolling rings 9, so that the cylinder 10 can be more stable and flexible during rotation.

[0027] Compared with some devices in the prior art, the above content is that the driving assembly is used to transmit the driving gear 19 to guide the driven gear 23 to drive the rotation of the main shaft 24 to rotate the cylinder 10. The rotation of the cylinder 10 drives the rotation of the internal water screening cylinder 18 so that after the water inlet pipe 8 is injected with water, the down in the water screening cylinder 18 is cleaned. The addition of the dryer 15 can make the down in the entire cylinder 10 be cleaned while the multiple fine hair hooks 20 fixed on the inner wall of the water screening cylinder 18 can hang the fine hair, so that the down is directly dried in the device, thereby obtaining clean and dried feathers.

[0028] Working principle: first, water is injected into the device through the water inlet pipe 8, and then the water inlet pipe 8 and the water outlet pipe 16 are removed, and the untreated down is first introduced into the device through the feed cover 5, and the motor 2 is started to drive the rotation of the driving gear 19 and the driven gear 23 to rotate the entire device, and the rotation of the device causes the water screening cylinder 18 to rotate as well. The down of the device is cleaned and dehydrated under the action of the rotation of the water screening cylinder 18, and the dryer 15 at the rear of the device dehydrates and cleans the down and also dries the down, so that the untreated down reaches a clean and dry bottom, and finally the outlet cover 13 is opened to obtain the processed down.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A down processing and hair separation device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a driving assembly, the outside of the driving assembly is fixedly connected to a driven gear (23), the top of the base (1) is fixedly connected to a gear protection cover (4), the inside of the gear protection cover (4) is rotatably connected to a main shaft (24), the outside of the main shaft (24) is fixedly connected to a driving gear (19), the outside of the main shaft (24) is fixedly connected to a cylinder (10), the inside of the cylinder (10) is fixedly connected to a water screening cylinder (18), the inner wall of the water screening cylinder (18) is fixedly connected to a plurality of hair hanging hooks (20), a water injection assembly is arranged on one side of the top of the base (1), and the outside of the cylinder (10) is detachably connected to a water outlet pipe (16).

2. A down processing and hair separation device according to claim 1, characterized in that: The driving assembly comprises a motor (2), the bottom of the motor (2) is fixedly connected to the top of the base (1), the output end of the motor (2) is fixedly connected to a rotating shaft (3), and the inside of the driven gear (23) is fixedly connected to the outside of the rotating shaft (3).

3. A down processing and hair separation device according to claim 1, characterized in that: The exterior of the driven gear (23) and the exterior of the driving gear (19) are meshedly connected with each other.

4. A down processing and hair separation device according to claim 1, characterized in that: The water injection assembly comprises a butt joint pipe (7), the outside of the butt joint pipe (7) is fixedly connected to the inside of the cylinder (10), the inner wall of the butt joint pipe (7) is threadedly connected to a water inlet pipe (8), one side of the outside of the water inlet pipe (8) is fixedly connected to a water pump (17), and the bottom of the water pump (17) is fixedly connected to the top of the base (1).

5. A down processing and hair separation device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to two bottom fixed feet (11), the inside of the bottom fixed feet (11) is rotatably connected to two sliding shafts (22), the outside of the sliding shaft (22) is fixedly connected to a round roller (21), and the outside of the cylinder (10) is fixedly connected to two rolling rings (9).

6. A down processing and hair separation device according to claim 5, characterized in that: The outside of the rolling ring (9) on the same side contacts the outsides of the two circular roller skates (21).

7. A down processing and hair separation device according to claim 1, characterized in that: A plurality of fixing screws (14) are threadedly connected to one side of the outer portion of the cylinder (10); an outlet cover (13) is threadedly connected to the outer portion of the plurality of fixing screws (14); a dryer (15) is fixedly connected to the outer portion of the outlet cover (13); and a transparent observation window (12) is provided inside the outlet cover (13).

8. The down processing and hair separation device according to claim 1, characterized in that: The external thread of the main body shaft (24) is connected to a feed cover (5), and a handle (6) is fixedly connected to one side of the external portion of the feed cover (5).

Citation Information

Patent Citations

  • Down feather separating device for down feather processing

    CN218507956U