Detachable washing tower for factory
By designing parts such as rocker handles, screws and sliders in the washing tower, the spray head can be easily disassembled, which solves the problem of difficult replacement or maintenance of the existing washing tower spray head, and improves the convenience and safety of operation.
Patent Information
- Application Number
- CN202421785860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The spray heads of the existing scrubber are highly vulnerable after long-term work, which can easily cause blockage, and it is difficult to replace or maintain. Staff need to drill into the barrel to operate, which poses safety hazards.
A factory-based detachable scrubber is designed, using parts such as rocker handles, screws and sliders. When the spray head needs to be replaced or repaired, the slider slides in the slide groove of the fixed block by rotating the shaker, and the spray head is pulled out from the scrubber for easy replacement or repair.
It realizes the convenience of spray head replacement or repair, reduces the difficulty of operation, avoids the risk of staff entering the cylinder, and improves the practicality and safety of the equipment.
Smart Images
Figure CN222816555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washing towers, in particular to a detachable washing tower for factories. Background Art
[0002] A scrubber is a device used for gas purification and separation, and is often used to remove pollutants from the gas. A scrubber usually consists of a tower body, an air inlet, a packing layer, a spray system, and an exhaust port. After the gas enters the scrubber, it contacts the scrubbing liquid through the packing layer. During the contact process, the pollutants in the gas will be absorbed or dissolved by the scrubbing liquid and flow out of the tower body along with the scrubbing liquid.
[0003] After searching, the utility model patent with patent publication number CN213221574U discloses an industrial waste gas washing tower, which roughly includes a water outlet pipe, a washing tank, a filtering mechanism, a filter box, an air outlet pipe, a support frame, an air inlet pipe and a water storage tank. A fixing seat is welded on the upper side of the inner wall of the filter box, and second fixing bolts are symmetrically inserted on the left and right sides of the upper fixing seat. This makes it convenient to disassemble, clean or replace the activated carbon filter and the high-efficiency filter. However, the above-mentioned prior art solution has the following shortcomings: the spray head is highly vulnerable after working for a long time and is easily blocked. Usually, the staff needs to drill into the barrel for replacement operation, which is difficult and inconvenient to operate. In view of this, the utility model proposes a detachable washing tower for factory use to compensate for and improve the problem of difficulty in replacing or maintaining the spray head. Utility Model Content
[0004] In order to overcome the disadvantage of the prior art that the spray head is difficult to replace or maintain, the utility model aims to provide a detachable washing tower for factory use.
[0005] The technical solution is: a detachable washing tower for factory use, including a bracket, a collecting cylinder, an air washing cylinder, a drying cylinder, an air inlet pipe, an air outlet pipe, a packing layer, a fixed block, a slider, a straight pipe, a spray head, a side plate, a water pipe joint and a drying layer. The upper part of the bracket is fixedly connected to the collecting cylinder, the upper part of the collecting cylinder is rotatably connected to the air washing cylinder, the upper part of the air washing cylinder is rotatably connected to the drying cylinder, the left part of the collecting cylinder is fixedly connected to the air inlet pipe, the upper part of the drying cylinder is fixedly connected to the air outlet pipe, the upper part of the collecting cylinder is provided with a packing layer, the upper part of the air washing cylinder is fixedly connected to the fixing block, the upper part of the fixing block is provided with a slide groove, the slide groove is slidably connected to the slider, the lower part of the slider is fixedly connected to the straight pipe, the lower part of the straight pipe is fixedly installed with a spray head, the right part of the slider is fixedly connected to the side plate, the right part of the side plate is provided with a water pipe joint, the straight pipe is fixedly connected to the water pipe joint, and the bottom of the drying cylinder is provided with a drying layer.
[0006] Furthermore, the side wall of the side plate is provided with a trapezoidal groove.
[0007] Furthermore, it also includes a screw, a driven bevel gear, a driving bevel gear and a crank. A screw is provided between the fixed block and the slider, the screw is threadedly connected to the slider, the left part of the screw is rotatably connected to the fixed block, the right part of the screw is fixedly connected to the driven bevel gear, the right part of the air washer is rotatably connected to the crank, the rear part of the crank is fixedly connected to the driving bevel gear, and the driving bevel gear and the driven bevel gear are meshed with each other.
[0008] Furthermore, it also includes a purifier, a water pump and a hose. The purifier is fixedly installed on the right part of the collecting cylinder, the water pump is fixedly installed on the right part of the purifier, one end of the hose is fixedly connected to the upper part of the water pump, and the other end of the hose is fixedly connected to the water pipe joint.
[0009] Furthermore, a detector is included, and the detector is fixedly installed on the side wall of the air outlet pipe.
[0010] Furthermore, a demisting layer is included, and a demisting layer is arranged at the outlet of the air outlet pipe.
[0011] Furthermore, it also includes a sealing ring, which is fixedly installed at the joint between the collecting cylinder and the washing cylinder and the joint between the washing cylinder and the drying cylinder. The sealing ring forms a seal between the collecting cylinder and the washing cylinder and between the washing cylinder and the drying cylinder.
[0012] The beneficial effects are as follows: the utility model is provided with components such as a crank, a screw and a slider. When the spray head needs to be replaced or repaired, the crank is turned to make the slider slide in the slide groove of the fixed block, and then the spray head is pulled out of the air washer cylinder to replace or repair the spray head. The operation is simple and convenient, and the staff can avoid drilling into the cylinder for operation, which reduces the difficulty of operation and improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a cross-sectional view of the sealing ring, collecting cylinder, gas washing cylinder and other components of the utility model.
[0015] Figure 3 It is a cross-sectional view of the screw, crank handle, spray head and other components of the utility model.
[0016] Figure 4 It is a cross-sectional view of the air outlet pipe, detector, demisting layer and other components of the utility model.
[0017] The names and serial numbers of the parts in the figure are: 1_bracket, 2_collecting cylinder, 3_washing cylinder, 4_drying cylinder, 5_inlet pipe, 6_outlet pipe, 7_packing layer, 8_fixing block, 9_slider, 10_straight pipe, 11_spray head, 12_side plate, 1211_trapezoidal groove, 13_water pipe joint, 14_drying layer, 15_screw, 16_driven bevel gear, 17_driving bevel gear, 18_crank handle, 19_purifier, 20_water pump, 21_hose, 22_detector, 23_demist layer, 24_sealing ring. DETAILED DESCRIPTION
[0018] The technical solution of the utility model is further described below in conjunction with the accompanying drawings.
[0019] A removable scrubber for use in a factory, such as Figure 1-Figure 4As shown, it includes a bracket 1, a collecting cylinder 2, an air washing cylinder 3, a drying cylinder 4, an air inlet pipe 5, an air outlet pipe 6, a packing layer 7, a fixed block 8, a slider 9, a straight pipe 10, a spray head 11, a side plate 12, a water pipe joint 13, a drying layer 14, a screw 15, a driven helical gear 16, a driving helical gear 17, a crank 18, a detector 22, a demisting layer 23, and a sealing ring 24. The upper part of the bracket 1 is fixedly connected to the collecting cylinder 2, the upper part of the collecting cylinder 2 is rotatably connected to the air washing cylinder 3, the upper part of the air washing cylinder 3 is rotatably connected to the drying cylinder 4, and the joints of the collecting cylinder 2 and the air washing cylinder 3 and the joints of the air washing cylinder 3 and the drying cylinder 4 are fixedly installed with sealing rings 24. The sealing rings 24 form a seal between the collecting cylinder 2 and the air washing cylinder 3 and between the air washing cylinder 3 and the drying cylinder 4. The collecting cylinder 2 and the washing cylinder 3 and the washing cylinder 3 and the drying cylinder 4 are also fixedly connected with a lock buckle. The function of the lock buckle is no different from the actual one, so it will not be explained. The left part of the collecting cylinder 2 is fixedly connected with an air inlet pipe 5, and the upper part of the drying cylinder 4 is fixedly connected with an air outlet pipe 6. A detector 22 is fixedly installed on the side wall of the air outlet pipe 6. The detector 22 can detect the operating status of the washing tower in real time, including relevant parameters such as gas treatment efficiency and temperature. A demisting layer 23 is provided at the outlet of the air outlet pipe 6. The demisting layer 23 can prevent droplets or particles from being discharged into the external environment to prevent pollution to the surrounding environment. A packing layer 7 is provided on the upper part of the collecting cylinder 2. The packing layer 7 is composed of a material with good surface activity, which can effectively contact with the gas and promote mass transfer and reaction between substances. The upper part of the washing cylinder 3 is fixed A fixed block 8 is connected, a slide groove is provided on the upper part of the fixed block 8, a slider 9 is slidably connected in the slide groove, a screw 15 is provided between the fixed block 8 and the slider 9, the screw 15 is threadedly connected to the slider 9, the left part of the screw 15 is rotatably connected to the fixed block 8, the right part of the screw 15 is fixedly connected to a driven bevel gear 16, the right part of the gas washer 3 is rotatably connected to a crank 18, the rear of the crank 18 is fixedly connected to an active bevel gear 17, the active bevel gear 17 and the driven bevel gear 16 are meshed with each other, a straight pipe 10 is fixedly connected to the lower part of the slider 9, a spray head 11 is fixedly installed at the lower part of the straight pipe 10, a side plate 12 is fixedly connected to the right part of the slider 9, a trapezoidal groove 1211 is provided on the side wall of the side plate 12, the shape of the trapezoidal groove 1211 can effectively prevent gas leakage, and the right part of the side plate 12 is provided The water pipe joint 13 and the straight pipe 10 are fixedly connected to the water pipe joint 13. When the spray head 11 needs to be replaced or repaired, the crank 18 is turned, and the crank 18 drives the active bevel gear 17 to rotate. The active bevel gear 17 drives the driven bevel gear 16 to rotate through meshing transmission, thereby rotating the screw 15, thereby causing the slider 9 to slide in the slide groove of the fixed block 8, and the side plate 12 and the air washer 3 are separated from each other, and then the spray head 11 is pulled out from the air washer 3, so that the spray head 11 can be replaced or repaired. The operation is simple and convenient, and the staff can avoid drilling into the cylinder for operation, which reduces the difficulty of operation and improves practicality. A drying layer 14 is provided at the bottom of the drying cylinder 4. The drying layer 14 uses materials such as adsorbents or desiccants, which can absorb water or moisture in the gas.When the material of the packing layer 7 or the drying layer 14 needs to be replaced, it is only necessary to loosen the lock between the collecting cylinder 2 and the washing cylinder 3 or the washing cylinder 3 and the drying cylinder 4, and then rotate the washing cylinder 3 or the drying cylinder 4, remove the sealing ring 24, and then the packing layer 7 or the drying layer 14 material can be easily replaced. The operation is convenient, simple and practical.
[0020] like Figure 1 As shown, it also includes a purifier 19, a water pump 20 and a hose 21. The purifier 19 is fixedly installed on the right side of the collecting cylinder 2. The water pump 20 is fixedly installed on the right side of the purifier 19. The upper part of the water pump 20 is fixedly connected to one end of the hose 21, and the other end of the hose 21 is fixedly connected to the water pipe joint 13. The exhaust gas is transported to the collecting cylinder 2 through the air inlet pipe 5, and the washing liquid is transported to the straight pipe 10 through the hose 21 by the water pump 20. Then the straight pipe 10 transports the washing liquid to the spray head 11. The spray head 11 sprays the washing liquid to wash the exhaust gas entering the collecting cylinder 2. The washed exhaust gas passes through the drying layer 14 for drying and is then discharged from the exhaust pipe 6. The washed washing liquid falls to the bottom of the collecting cylinder 2 and is then transported to the purifier 19 for purification and then transported to the water pump 20 to form a water circulation loop to avoid waste of resources.
[0021] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A detachable scrubber for use in a factory, comprising a support (1), a collecting cylinder (2), a scrubber (3), a drying cylinder (4), an air inlet pipe (5), an air outlet pipe (6) and a packing layer (7), wherein the upper portion of the support (1) is fixedly connected to the collecting cylinder (2), the upper portion of the collecting cylinder (2) is rotatably connected to the scrubber (3), the upper portion of the scrubber (3) is rotatably connected to the drying cylinder (4), the left portion of the collecting cylinder (2) is fixedly connected to the air inlet pipe (5), the upper portion of the drying cylinder (4) is fixedly connected to the air outlet pipe (6), and the upper portion of the collecting cylinder (2) is provided with a packing layer (7), characterized in that: The invention also comprises a fixed block (8), a sliding block (9), a straight pipe (10), a spray head (11), a side plate (12), a water pipe joint (13) and a drying layer (14). The upper part of the air washer (3) is fixedly connected with the fixed block (8), the upper part of the fixed block (8) is provided with a slide groove, the sliding block (9) is slidably connected in the slide groove, the lower part of the sliding block (9) is fixedly connected with the straight pipe (10), the lower part of the straight pipe (10) is fixedly installed with the spray head (11), the right part of the sliding block (9) is fixedly connected with the side plate (12), the right part of the side plate (12) is provided with a water pipe joint (13), the straight pipe (10) is fixedly connected with the water pipe joint (13), and the bottom of the drying cylinder (4) is provided with a drying layer (14).
2. A detachable washing tower for factory use according to claim 1, characterized in that: A trapezoidal groove (1211) is provided on the side wall of the side plate (12).
3. A detachable washing tower for factory use according to claim 2, characterized in that: The invention also comprises a screw rod (15), a driven bevel gear (16), a driving bevel gear (17) and a crank (18); a screw rod (15) is arranged between the fixed block (8) and the slider (9); the screw rod (15) is threadedly connected to the slider (9); the left part of the screw rod (15) is rotatably connected to the fixed block (8); the right part of the screw rod (15) is fixedly connected to the driven bevel gear (16); the right part of the air washer (3) is rotatably connected to the crank (18); the rear part of the crank (18) is fixedly connected to the driving bevel gear (17); the driving bevel gear (17) and the driven bevel gear (16) are meshed with each other.
4. A detachable washing tower for factory use according to claim 3, characterized in that: The invention also comprises a purifier (19), a water pump (20) and a hose (21); the purifier (19) is fixedly mounted on the right part of the collecting cylinder (2); the water pump (20) is fixedly mounted on the right part of the purifier (19); the upper part of the water pump (20) is fixedly connected to one end of the hose (21); and the other end of the hose (21) is fixedly connected to the water pipe joint (13).
5. A detachable washing tower for factory use according to claim 4, characterized in that: It also includes a detector (22), which is fixedly mounted on the side wall of the air outlet pipe (6).
6. A detachable washing tower for factory use according to claim 5, characterized in that: It also includes a demisting layer (23), and the demisting layer (23) is arranged at the outlet of the air outlet pipe (6).
7. A detachable washing tower for factory use according to claim 6, characterized in that: The invention also comprises a sealing ring (24). The sealing ring (24) is fixedly mounted at the joint between the collecting cylinder (2) and the washing cylinder (3) and at the joint between the washing cylinder (3) and the drying cylinder (4). The sealing ring (24) forms a seal between the collecting cylinder (2) and the washing cylinder (3) and between the washing cylinder (3) and the drying cylinder (4).