Fly cutter assembly of mixing machine stock bin
By designing the flying knife assembly of the mixer silo, the existing agitator device is solved inconvenient operation and shutdown cleaning, and rapid loading and efficient mixing are achieved, and equipment utilization and material mixing efficiency are improved.
Patent Information
- Application Number
- CN202422190467.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The mixing device of existing mixers is inconvenient to operate, cleaning and maintenance require shutdown, and the equipment utilization rate and material mixing efficiency are low.
A flying knife assembly of a mixer silo is designed, including a stirring shaft, agitating blade, a sealing plate and an outer pipe body. It is quickly installed at the feed port of the silo through the sealing plate and the outer pipe body, and is quickly connected and separated from the output end of the drive motor through the joint at the top of the agitating shaft.
It realizes rapid loading and cleaning and maintenance of the mixer in working state, avoids shutdown operations, and improves equipment utilization and material mixing efficiency.
Smart Images

Figure CN222816629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material shearing device, in particular to a flying knife component of a mixer bin. Background Art
[0002] A mixer is a mechanical device for mixing materials inside a silo. A Chinese patent with publication number "CN212283873U" and titled "A silo for a mixer" discloses a silo for a mixer, which includes a main silo, a discharge silo located below the main silo, and an inlet silo located at the top of the main silo. A sealing valve is provided at the discharge port of the discharge silo. When working, the silo is fixed to the silo rotating frame by a clamping device such as an oil cylinder or an air cylinder, and then rotates with the silo rotating frame under the drive of the driving device in the main body of the mixer, thereby achieving the mixing operation of the materials.
[0003] In order to mix viscous or agglomerated materials, the mixer needs to shear the materials inside the main bin through a stirring device so as to stir and mix the materials. Existing stirring devices mostly use stirring blades to stir the materials, and the main shaft of the stirring blades is generally directly connected to the output end of the drive motor on the frame. For a stirring device with this structure, since the main shaft is directly connected to the motor output shaft, the operator needs to extend the stirring blades into the silo online each time stirring, and seal the stirring device and the silo before stirring, which is inconvenient to operate. At the same time, when the stirring device needs to be cleaned, the operator needs to remove the stirring blades from the output end of the drive motor and then clean it. The installation and disassembly of the stirring blades is relatively cumbersome, and the mixer needs to be stopped for cleaning. In addition, when the silo model is changed or the stirring blades are damaged, the operator also needs to stop the machine to replace the corresponding parts, thereby reducing the mixing efficiency of the materials. Summary of the invention
[0004] In order to solve the above technical problems, the utility model provides a flying knife assembly of a mixer silo which can be preset on a mixer to improve material mixing efficiency and can be cleaned, replaced, maintained, etc. without stopping the mixer.
[0005] The utility model discloses a flying knife assembly of a mixer silo, comprising a stirring shaft, on which a plurality of stirring blades are arranged. The flying knife assembly of the mixer silo also comprises a sealing plate, in the middle of which an outer tube body is arranged, the outer tube body is fixedly connected to the sealing plate, the top end of the stirring shaft passes through the outer tube body and is connected to a docking joint, the middle part of the docking joint is fixedly arranged at the top end of the stirring shaft, and a plurality of bearings are arranged between the stirring shaft and the outer tube body.
[0006] The advantage of the flying knife assembly of the mixer silo is that it can be quickly installed at the feed port of the mixer silo through the sealing plate and the outer tube body, and can be quickly connected and separated with the output end of the drive motor through the docking joint at the top of the stirring shaft. Compared with the existing shear stirring device in which the stirring shaft is fixed to the output end of the drive motor, it can be pre-installed on the mixer silo when the mixer is working, so that the operator can quickly load the silo through multiple sets of flying knife assemblies. At the same time, when the stirring blades need to be cleaned or maintained, the operator does not need to stop the mixer and can clean and maintain the flying knife assembly alone without affecting the normal operation of the mixer. When the flying knife assembly is damaged, the operator can directly update the corresponding parts without stopping the machine, thereby improving the equipment utilization rate of the mixer, as well as the material loading and mixing efficiency.
[0007] Furthermore, in the utility model, the flying knife assembly of the mixer silo is provided with a limiting block on the butt joint.
[0008] The setting of the limit block realizes the docking of the docking head and the docking seat at the output end of the drive motor.
[0009] Furthermore, in the flying knife assembly of the mixer silo of the utility model, an inner tube body is arranged on the top of the outer tube body, bearings are respectively arranged at both ends of the inner tube body, a top cover connected to the outer tube body is also arranged on the top of the inner tube body, a connecting sleeve connected to the stirring shaft is arranged above the top cover, a fine-tuning screw is arranged on the connecting sleeve, and the end of the fine-tuning screw passes through the connecting sleeve and contacts with the stirring shaft.
[0010] The inner tube body realizes the positioning and installation of the bearings at both ends thereof, and the arrangement of the top cover realizes the purpose of fastening the bearings and the inner tube body in the outer tube body.
[0011] The connection sleeve and the fine-adjustment screw thereon realize the fine-adjustment function of the stirring shaft so that it can be concentric with the bearing and other components.
[0012] Furthermore, the flying knife assembly of the mixer silo of the utility model has a positioning sleeve fixedly connected to the outer tube body at the bottom of the outer tube body, and a bearing is also provided below the positioning sleeve. The top end of the stirring shaft passes through the bottom bearing of the outer tube body, the positioning sleeve, the bottom bearing of the inner tube body, the inner tube body, the top bearing of the inner tube body, the top cover and the connecting sleeve in sequence and is fixedly connected to the docking joint.
[0013] The positioning sleeve at the bottom of the outer tube body realizes the positioning and installation of the stirring shaft to improve its concentricity with the inner tube body, the outer tube body and other components.
[0014] Furthermore, in the utility model, the flying knife assembly of the mixer silo, the sealing plate is an iron circular sealing plate, and the surface of the sealing plate is provided with blowing holes penetrating the sealing plate.
[0015] The setting of the circular sealing plate realizes the adaptation of the sealing plate to the circular feeding port of the silo, and the setting of the blowing hole enables the flying knife assembly of the mixer silo to input a high-pressure air source into the silo through the blowing hole to improve the material crushing efficiency and effect.
[0016] Furthermore, in the flying knife assembly of the mixer silo of the utility model, the sealing plate is fastened to the feed port of the silo by a clamp.
[0017] The setting of the clamp enables the operator to conveniently fasten the sealing plate to the feed port of the silo to prevent it from falling off from the feed port of the silo during transportation and mixing, and to prevent material leakage from the feed port.
[0018] Furthermore, in the flying knife assembly of the mixer silo of the utility model, the stirring blades are flying knife blades.
[0019] The mixing blades made of flying blades greatly improve the shearing effect of the mixing blades on the materials, thereby improving the mixing efficiency and effect of the materials.
[0020] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it in accordance with the contents of the specification, the following embodiments of the utility model are described in detail. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a top view of the flying knife assembly.
[0022] Figure 2 It is a half-section view of the flying knife assembly.
[0023] Figure 3 This is the coordination diagram between the flying cutter assembly and the silo.
[0024] Figure 4 This is a diagram showing the status of the flying knife assembly, silo and mixer in use.
[0025] Figure 5 This is the coordination diagram between the flying cutter assembly and the drive motor.
[0026] Figure 6 yes Figure 5 A partial enlarged view of part A in the middle.
[0027] In the figure, a stirring shaft 1, a stirring blade 2, a sealing plate 3, an outer tube body 4, a docking joint 5, a bearing 6, a silo 7, a feed port 8, a silo rotating frame 9, a clamping cylinder 10, an inner tube body 11, a top cover 12, a connecting sleeve 13, a fine-tuning screw 14, a positioning sleeve 15, a driving motor 16, a motor base 17, a docking seat 18, a blocking column 19, a limit block 20, and an air hole 21. DETAILED DESCRIPTION
[0028] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0029] Example 1: See Figures 1 to 6 The flying knife assembly of the mixer silo of this embodiment includes a stirring shaft 1, on which a plurality of stirring blades 2 are arranged. The flying knife assembly of the mixer silo also includes a sealing plate 3, in the middle of which an outer tube body 4 is arranged, the outer tube body is fixedly connected to the sealing plate, the top end of the stirring shaft passes through the outer tube body and is connected to a docking joint 5, the middle part of the docking joint is fixedly arranged at the top end of the stirring shaft, and a plurality of bearings 6 are also arranged between the stirring shaft and the outer tube body.
[0030] The advantage of the flying knife assembly of the mixer silo is that it can be quickly installed at the feed port of the mixer silo through the sealing plate and the outer tube body, and can be quickly connected and separated with the output end of the drive motor through the docking joint at the top of the stirring shaft. Compared with the existing shear stirring device in which the stirring shaft is fixed to the output end of the drive motor, it can be pre-installed on the mixer silo when the mixer is working, so that the operator can quickly load the silo through multiple sets of flying knife assemblies. At the same time, when the stirring blades need to be cleaned or maintained, the operator does not need to stop the mixer to clean and maintain the flying knife assembly alone, and it will not affect the normal operation of the mixer. When the flying knife assembly is damaged, the operator can directly replace the corresponding parts without stopping the machine, thereby improving the equipment utilization rate of the mixer, as well as the material loading and mixing efficiency.
[0031] Among them, the stirring blade is used to realize the cutting and stirring operation of the material. In order to improve the cutting effect, in this embodiment, the stirring blade is a flying blade, and a plurality of flying blades are cross-arranged on the stirring shaft in sequence.
[0032] The sealing plate is used to seal the silo 7 to prevent the material from leaking through the feed port 8 during mixing. At the same time, the sealing plate is also used to install components such as the outer tube body and the stirring shaft.
[0033] In order to fit the circular feed opening of the silo, in this embodiment, the sealing plate is a circular sealing plate, which can be made of iron material. During installation, the operator extends the bottom end of the stirring shaft and the stirring blades thereon into the silo through the feed opening at the top of the silo until the top surface of the feed opening is tightly fitted with the bottom surface of the sealing plate.
[0034] The operator can directly place the sealing plate on the feed port of the silo, and press it against the feed port through the pressing cylinder 10 on the silo rotating frame 9 to prevent material leakage. The sealing plate can also be fastened to the feed port of the silo through a clamp to further improve the reliability and sealing of its connection. In addition, the silo can also suck the sealing plate to the feed port through a magnetic suction device. For example, a magnet or electromagnet can be set on the silo to tightly adsorb the iron sealing plate to the silo. In addition, the silo can also generate a certain negative pressure in its silo body through a negative pressure device to adsorb the sealing plate to the silo, or directly hook it on the ring buckle on the sealing plate through the connecting hooks on both sides. Its specific structure will not be repeated.
[0035] The outer tube body is used to install components such as bearings and agitator shafts, and an inner tube body 11 is arranged on the top thereof. Bearings are arranged at both ends of the inner tube body respectively. A top cover 12 connected to the outer tube body or the inner tube body is also arranged on the top of the inner tube body, and a connecting sleeve 13 connected to the agitator shaft is arranged above the top cover. A fine-tuning screw 14 is arranged on the connecting sleeve, and the end of the fine-tuning screw passes through the connecting sleeve and contacts with the agitator shaft.
[0036] The bottom end of the outer tube body is provided with a positioning sleeve 15 fixedly connected to the outer tube body, and a bearing is also provided below the positioning sleeve. The top end of the stirring shaft passes through the bottom bearing of the outer tube body, the positioning sleeve, the bottom bearing of the inner tube body, the inner tube body, the top bearing of the inner tube body, the top cover and the connecting sleeve in sequence and is fixedly connected to the docking joint.
[0037] The inner tube body realizes the positioning and installation of the bearings at both ends thereof, and the provision of the top cover realizes the purpose of fastening the bearings and the inner tube body in the outer tube body.
[0038] The connection sleeve and the fine-adjustment screw thereon realize the fine-adjustment function of the stirring shaft so that it can be concentric with the bearing and other components.
[0039] The positioning sleeve at the bottom of the outer tube body realizes the positioning and installation of the stirring shaft to improve its concentricity with the inner tube body, the outer tube body and other components.
[0040] The docking joint at the top of the stirring shaft realizes a detachable connection between the stirring shaft and the output end of the driving motor. In a specific implementation, the body of the driving motor 16 is arranged on the motor base 17, and the motor base is arranged on the frame, such as the top of the silo rotating frame of the mixer. The output end of the driving motor is connected to a docking seat 18 corresponding to the docking joint, and a slot adapted to the docking joint can be provided on the docking seat to achieve the adaptive docking of the docking joint and the docking seat. During docking, the silo rises under the drive of a lifting device, such as a clamping cylinder on the silo rotating frame, until the docking joint and the docking seat are matched and docked.
[0041] In addition, in order to achieve the docking of the butt joint and the docking seat, a plurality of stop posts 19 can also be provided on the docking seat, and a limit block 20 can be correspondingly provided on the butt joint. Each stop post is respectively located between adjacent limit blocks of the butt joint. There can be a certain distance between the stop post and the limit block to facilitate the docking between the butt joint and the docking seat.
[0042] During docking, the silo and the flying knife assembly on it rise under the drive of the lifting device until the limit block is stuck between adjacent stop columns. After that, the stop column rotates under the drive of the drive motor, and drives the limit block, docking joint and stirring shaft to rotate, thereby realizing shearing and stirring of the material.
[0043] In order to improve the mixing efficiency and mixing effect of the material, the surface of the sealing plate is provided with a blowing hole 21 penetrating the sealing plate, and the blowing hole can be connected to an external air source through an air inlet connector and a pipeline. The setting of the blowing hole enables the external high-pressure air source to enter the silo through the pipeline, the air inlet connector, and the blowing hole when the stirring blade cuts the stirring material, and blows the sheared material in the silo, so that the material can be stirred into powder as quickly as possible, thereby improving the efficiency and effect of mixing.
[0044] Preferably, a limit block is provided on the butt joint.
[0045] The setting of the limit block realizes the docking of the docking head and the docking seat at the output end of the drive motor.
[0046] Preferably, an inner tube body is arranged on the top of the outer tube body, bearings are arranged at both ends of the inner tube body respectively, a top cover connected to the outer tube body is also arranged on the top of the inner tube body, a connecting sleeve connected to the stirring shaft is arranged above the top cover, a fine-tuning screw is arranged on the connecting sleeve, and the end of the fine-tuning screw passes through the connecting sleeve and contacts with the stirring shaft.
[0047] The inner tube body realizes the positioning and installation of the bearings at both ends thereof, and the arrangement of the top cover realizes the purpose of fastening the bearings and the inner tube body in the outer tube body.
[0048] The connection sleeve and the fine-adjustment screw thereon realize the fine-adjustment function of the stirring shaft so that it can be concentric with the bearing and other components.
[0049] Preferably, a positioning sleeve fixedly connected to the outer tube body is provided at the bottom end of the outer tube body, and a bearing is also provided below the positioning sleeve. The top end of the stirring shaft passes through the bottom bearing of the outer tube body, the positioning sleeve, the bottom bearing of the inner tube body, the inner tube body, the top bearing of the inner tube body, the top cover and the connecting sleeve in sequence and is fixedly connected to the docking joint.
[0050] The positioning sleeve at the bottom of the outer tube body realizes the positioning and installation of the stirring shaft to improve its concentricity with the inner tube body, the outer tube body and other components.
[0051] Preferably, the sealing plate is an iron circular sealing plate, and a surface of the sealing plate is provided with blowing holes penetrating the sealing plate.
[0052] The setting of the circular sealing plate realizes the adaptation of the sealing plate to the circular feeding port of the silo, and the setting of the blowing hole enables the flying knife assembly of the mixer silo to input a high-pressure air source into the silo through the blowing hole to improve the material crushing efficiency and effect.
[0053] Preferably, the sealing plate is fastened to the feed inlet of the silo by a clamp.
[0054] The setting of the clamp enables the operator to conveniently fasten the sealing plate to the feed port of the silo to prevent it from falling off from the feed port of the silo during transportation and mixing, and to prevent material leakage from the feed port.
[0055] Preferably, the stirring blade is a flying blade.
[0056] The mixing blades made of flying blades greatly improve the shearing effect of the mixing blades on the materials, thereby improving the mixing efficiency and effect of the materials.
[0057] The above is only a preferred implementation of the utility model, which is used to assist those skilled in the art to implement the corresponding technical solution, and is not used to limit the scope of protection of the utility model. The scope of protection of the utility model is defined by the attached claims. It should be pointed out that for ordinary technicians in this field, on the basis of the technical solution of the utility model, several equivalent improvements and variations can be made, and these improvements and variations should also be regarded as the scope of protection of the utility model. At the same time, it should be understood that although this specification is described in accordance with the above-mentioned implementation mode, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions of each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A knife assembly for a mixer silo, comprising a stirring shaft (1) on which a plurality of stirring blades (2) are arranged, characterized in that: The flying knife assembly of the mixer silo also includes a sealing plate (3), an outer tube body (4) is provided in the middle of the sealing plate, the outer tube body is fixedly connected to the sealing plate, the top end of the stirring shaft passes through the outer tube body and is connected to a docking joint (5), the middle part of the docking joint is fixedly arranged on the top end of the stirring shaft, and a plurality of bearings (6) are also provided between the stirring shaft and the outer tube body.
2. The flying knife assembly of the mixer silo according to claim 1 is characterized in that: A limit block is arranged on the butt joint.
3. The flying knife assembly of the mixer silo according to claim 1 is characterized in that: An inner tube body is arranged on the top of the outer tube body, bearings are arranged at both ends of the inner tube body respectively, a top cover connected to the outer tube body is also arranged on the top of the inner tube body, a connecting sleeve connected to the stirring shaft is arranged above the top cover, a fine-tuning screw is arranged on the connecting sleeve, and an end of the fine-tuning screw passes through the connecting sleeve and contacts with the stirring shaft.
4. The flying knife assembly of the mixer silo according to claim 3 is characterized in that: The bottom end of the outer tube body is provided with a positioning sleeve fixedly connected to the outer tube body, and a bearing is also provided below the positioning sleeve. The top end of the stirring shaft passes through the bottom bearing of the outer tube body, the positioning sleeve, the bottom bearing of the inner tube body, the inner tube body, the top bearing of the inner tube body, the top cover and the connecting sleeve in sequence and is fixedly connected to the docking joint.
5. The flying knife assembly of the mixer silo according to claim 1 is characterized in that: The sealing plate is an iron circular sealing plate, and a blowing hole penetrating the sealing plate is arranged on the surface of the sealing plate.
6. The flying knife assembly of the mixer silo according to claim 5, characterized in that: The sealing plate is fastened to the feed inlet of the silo by a clamp.
7. The flying knife assembly of the mixer silo according to claim 1, characterized in that: The stirring blade is a flying blade.