Screw structure for monitoring inner circle electrolytic grinding signal
By designing a screw structure for inner circle electrolytic grinding signal monitoring, the connection between sensors and signal line memory blocks is used to achieve stable monitoring of tool status, solving the problem of difficult to accurately judge the wear status of the grinding wheel, and improving the processing efficiency and the service life of the equipment.
Patent Information
- Application Number
- CN202421644468.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The prior art cannot accurately determine the wear status of the grinding wheel, which leads to excessive wear of the grinding wheel and affects processing efficiency.
A screw structure for inner circle electrolytic grinding signal monitoring is designed. The tool state is indirectly monitored through sensors, and the connection between the signal line memory block and the inner cylinder of the conductive slip ring is achieved to achieve stable monitoring of the tool state and data collection.
By stably monitoring the signal, this structure reduces wear of the internal components of the equipment, extends the service life of the signal monitoring equipment, and improves processing efficiency and stability of signal monitoring.
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Figure CN222818092U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of signal monitoring, in particular to a screw structure for monitoring internal electrolytic grinding signals. Background Art
[0002] Internal electrolytic grinding is a special electrochemical machining method, which is usually used to process inner circular holes and metal workpieces with complex shapes. Internal electrolytic grinding mainly uses the combined action of electrochemical dissolution and mechanical grinding to efficiently and accurately process inner circular holes and metal workpieces with complex shapes.
[0003] At present, in traditional processing, the wear state of the grinding wheel is usually judged based on the subjective experience of the machine tool operator. This method cannot qualitatively evaluate the grinding process, and it is difficult to make an accurate judgment on the wear state of the grinding wheel, and cannot ensure high-quality and efficient grinding processing. As a result, in actual production and processing, machine tool operators often dress the grinding wheel in advance or frequently based on their own processing experience, so as to reduce the impact of grinding wheel wear on grinding quality. However, this grinding wheel dressing method will inevitably lead to excessive wear of the grinding wheel, thereby affecting processing efficiency. Utility Model Content
[0004] The utility model aims to solve the problem that the wear state of the grinding wheel cannot be accurately judged in the prior art, resulting in early or frequent dressing of the grinding wheel, which causes excessive wear of the grinding wheel, and proposes a screw structure for monitoring the signal of internal electrolytic grinding.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A screw structure for monitoring internal electrolytic grinding signals comprises a three-jaw chuck, a connecting tool is movably connected to the right side of the three-jaw chuck, a main shaft sleeve is fixedly connected to the middle part of the connecting tool, a bearing boss is movably connected to the inner side of the right end of the main shaft sleeve, a signal line storage block is movably connected to the outer surface of the bearing boss, a conductive slip ring outer cylinder is provided on the side of the signal line storage block away from the main shaft sleeve, a connecting outer cylinder is fixedly connected to the outer surface of the conductive slip ring outer cylinder, a signal wireless collection module and a power supply are connected to the outside of the connecting outer cylinder, a long screw is provided on the inner side of the main shaft sleeve, and since both the workpiece and the tool are rotating, the equipment mainly reflects the tool status through indirect monitoring by sensors, and the sensor is placed on the workpiece fixed by the three-jaw chuck, and is connected to the conductive slip ring inner cylinder through a line to realize the monitoring of the tool status.
[0007] Preferably, the inner side of the main shaft sleeve has an end away from the signal line storage block and is movably clamped with a cylindrical bushing of the outer ring of the bearing, and a clamping groove is provided near the middle of the side of the cylindrical bushing of the outer ring of the bearing away from the bearing boss, and the clamping groove has an end close to the bearing boss and is movably clamped with a first nut, and the first nut is threadedly connected to the long screw.
[0008] Preferably, the inner bearing of the conductive slip ring outer cylinder is connected to a conductive slip ring inner cylinder, the conductive slip ring inner cylinder is movably clamped with the bearing boss, a second nut is provided on the side of the conductive slip ring inner cylinder away from the cylindrical bushing of the bearing outer ring, and the second nut is threadedly connected to the long screw.
[0009] Preferably, a silicone plug is provided on the inner side of the snap-in groove away from the signal line storage block, and a first wire passing hole is provided on the cylindrical bushing of the outer ring of the bearing.
[0010] Preferably, a second wire hole is formed on the bearing boss, power lines are provided inside the first wire hole and the second wire hole, and a side of the power line away from the silicone plug is connected to the signal line storage block.
[0011] Preferably, a clamping block is fixedly connected to a side of the connecting fixture away from the bearing boss, and the connecting fixture is movably clamped with the three-jaw chuck via the clamping block.
[0012] Compared with the prior art, the utility model provides a screw structure for monitoring the signal of internal electrolytic grinding, which has the following beneficial effects:
[0013] 1. The screw structure of the internal electrolytic grinding signal monitoring is provided with a power line and a signal line storage block. In actual use, the long screw, the power line and the signal line storage block rotate together with the workpiece, thereby ensuring the stability of the monitoring signal. At the same time, the connection between the signal line storage block and the inner cylinder of the conductive slip ring ensures the stable operation of the signal acquisition module connected to the outer cylinder of the conductive slip ring, thereby realizing the stable collection of monitoring data.
[0014] 2. The screw structure of the internal electrolytic grinding signal monitoring is equipped with a spindle sleeve and a cylindrical bushing on the outer ring of the bearing. The whole adopts a card-connected method. While rotating synchronously, it reduces the wear of the internal components of the equipment, which is conducive to ensuring the overall stable operation of the equipment. There is no need for frequent replacement, which ensures the stability of signal monitoring and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a screw structure for monitoring internal electrolytic grinding signals proposed by the utility model;
[0016] Figure 2This is an exploded schematic diagram of the peripheral structure of the cylindrical bushing of the outer ring of a bearing of a screw structure for monitoring the signal of internal electrolytic grinding proposed by the utility model;
[0017] Figure 3 A cross-sectional schematic diagram of a cylindrical bushing of a bearing outer ring of a screw structure for monitoring internal electrolytic grinding signals proposed by the utility model;
[0018] Figure 4 This is a schematic diagram of a bearing boss of a screw structure for internal electrolytic grinding signal monitoring proposed by the utility model.
[0019] In the figure: 1. three-jaw chuck; 2. connecting tooling; 3. spindle sleeve; 4. bearing boss; 5. long screw; 6. power cord; 7. signal line storage block; 8. conductive slip ring outer cylinder; 9. connecting outer cylinder; 10. bearing outer ring cylindrical bushing; 11. silicone plug; 12. first nut; 13. first wire hole; 14. clamping block; 15. clamping groove; 16. second nut; 17. second wire hole; 18. conductive slip ring inner cylinder. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Reference Figure 1-4A screw structure for monitoring internal electrolytic grinding signals comprises a three-jaw chuck 1, a connecting tool 2 is movably connected to the right side of the three-jaw chuck 1, a connecting tool 2 is fixedly connected to a clamping block 14 on the side of the connecting tool 2 away from the bearing boss 4, the connecting tool 2 is movably connected to the three-jaw chuck 1 through the clamping block 14, a spindle sleeve 3 is fixedly connected to the middle part of the connecting tool 2, a bearing boss 4 is movably connected to the inner side of the right end of the spindle sleeve 3, a signal line storage block 7 is movably connected to the outer surface of the bearing boss 4, and a variety of signal lines are arranged inside the signal line storage block 7, mainly including It includes acoustic emission signal lines, temperature signal lines and stress signal lines. A conductive slip ring outer cylinder 8 is provided on the side of the signal line storage block 7 away from the main shaft sleeve 3. The inner bearing of the conductive slip ring outer cylinder 8 is connected with a conductive slip ring inner cylinder 18. The conductive slip ring inner cylinder 18 is movably connected with the bearing boss 4. A second nut 16 is provided on the side of the conductive slip ring inner cylinder 18 away from the bearing outer ring cylindrical bushing 10. The second nut 16 is threadedly connected with the long screw 5. The outer surface of the conductive slip ring outer cylinder 8 is fixedly connected with a connecting outer cylinder 9. A long screw 5 is provided on the inner side of the main shaft sleeve 3.
[0023] Reference Figure 1-4 Described, the inner side of the main shaft sleeve 3 is movably connected with the bearing outer ring cylindrical bushing 10 at one end away from the signal line storage block 7, and a clamping groove 15 is provided near the middle of the side of the bearing outer ring cylindrical bushing 10 away from the bearing boss 4, and a silicone plug 11 is provided on the inner side of the clamping groove 15 away from the signal line storage block 7. The silicone plug 11 is provided for sealing the clamping groove 15 to prevent the electrolyte from entering the interior of the equipment and corroding the long screw 5 and other main components. A first wire hole 13 is provided on the bearing outer ring cylindrical bushing 10, and a second wire hole 17 is provided on the bearing boss 4. A power cord 6 is provided on the inner side of the first wire hole 13 and the second wire hole 17. The power cord 6 is connected to the copper rod arranged in the three-jaw chuck 1 as the positive power supply of the electrolysis, and the power cord 6 is connected to the signal line storage block 7 on the side away from the silicone plug 11. The end of the clamping groove 15 close to the bearing boss 4 is movably connected with a first nut 12, and the first nut 12 is threadedly connected to the long screw 5.
[0024] In the utility model, when in use, except for the conductive slip ring outer cylinder 8 and the connecting outer cylinder 9, other components are synchronously operated with the machine tool, the spindle sleeve 3 drives the three-jaw chuck 1 to rotate through the connecting tooling 2 and the clamping block 14, and the first nut 12 is matched with the clamping connection between the bearing outer ring cylindrical bushing 10 and the conductive slip ring outer cylinder 8 to drive the spindle sleeve 3, the bearing boss 4, the signal line storage block 7, the power line 6 and the bearing outer ring cylindrical bushing 10 to rotate, the signal line storage block 7 is used to seal the clamping groove 15 to prevent the electrolyte from entering and corroding the internal workpiece, and at the same time, the power line 6 and the signal line storage block 7 connected to the power line 6 also rotate synchronously to avoid the entanglement of the wires, and the conductive slip ring outer cylinder 8 is connected to the positive pole of the electrolytic power supply and fixed outside the spindle box. The conductive slip ring outer cylinder 8 is fixed to the signal wireless collection module and the power supply and fixed to the connecting outer cylinder 9. The connecting outer cylinder 9 is fixed to the outer wall of the spindle box. The conductive slip ring inner cylinder 18 is connected to the signal line storage block 7 and the power line 6. The power line 6 is connected to the copper rod set in the three-jaw chuck 1 as the positive power supply for electrolysis. At this time, the equipment body rotates synchronously with the workpiece. Since both the workpiece and the tool are rotating, the whole equipment adopts indirect monitoring by sensors to reflect the tool status, and the sensor is placed on the workpiece fixed by the three-jaw chuck 1. It is connected to the conductive slip ring inner cylinder 18 through a line to realize the monitoring of the tool status, and then the signal wireless collection module connected to the outside of the connecting outer cylinder 9 is used to collect data to achieve the monitoring effect.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A screw structure for monitoring internal electrolytic grinding signals, comprising a three-jaw chuck (1), characterized in that: The right side of the three-jaw chuck (1) is movably connected to a connecting tool (2), the middle part of the connecting tool (2) is fixedly connected to a spindle sleeve (3), the inner side of the right end of the spindle sleeve (3) is movably connected to a bearing boss (4), the outer surface of the bearing boss (4) is movably connected to a signal line storage block (7), a conductive slip ring outer cylinder (8) is provided on the side of the signal line storage block (7) away from the spindle sleeve (3), the outer surface of the conductive slip ring outer cylinder (8) is fixedly connected to a connecting outer cylinder (9), and a long screw (5) is provided on the inner side of the spindle sleeve (3).
2. A screw structure for monitoring internal electrolytic grinding signals according to claim 1, characterized in that: The inner side of the main shaft sleeve (3) is movably connected to the end of the signal line storage block (7) with a bearing outer ring cylindrical bushing (10), and the bearing outer ring cylindrical bushing (10) is provided with a clamping groove (15) near the middle of the side away from the bearing boss (4). The clamping groove (15) is movably connected to the end of the bearing boss (4) with a first nut (12), and the first nut (12) is threadedly connected to the long screw (5).
3. The screw structure for monitoring the internal electrolytic grinding signal according to claim 1, characterized in that: The inner bearing of the conductive slip ring outer cylinder (8) is connected to a conductive slip ring inner cylinder (18), and the conductive slip ring inner cylinder (18) is movably clamped with the bearing boss (4). A second nut (16) is provided on the side of the conductive slip ring inner cylinder (18) away from the bearing outer ring cylindrical bushing (10), and the second nut (16) is threadedly connected to the long screw (5).
4. The screw structure for monitoring the internal electrolytic grinding signal according to claim 2, characterized in that: A silicone plug (11) is provided on the inner side of the clamping groove (15) away from the signal line storage block (7), and a first wire hole (13) is provided on the outer ring cylindrical bushing (10) of the bearing.
5. The screw structure for monitoring the internal electrolytic grinding signal according to claim 4, characterized in that: A second wire hole (17) is provided on the bearing boss (4), a power line (6) is provided inside the first wire hole (13) and the second wire hole (17), and a side of the power line (6) away from the silicone plug (11) is connected to a signal line storage block (7).
6. The screw structure for monitoring the internal electrolytic grinding signal according to claim 1, characterized in that: A clamping block (14) is fixedly connected to the side of the connecting tool (2) away from the bearing boss (4), and the connecting tool (2) is movably clamped to the three-jaw chuck (1) via the clamping block (14).