Adjustable process supporting rod
By designing an adjustable process strut including a rotating cylinder, screw and end fixing head, the problem of welding deformation of aluminum alloy body is solved, and rapid adjustment of the length of the strut and high-precision fine adjustment are achieved to ensure effective control of deformation during welding.
Patent Information
- Application Number
- CN202421790858.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The prior art lacks a convenient disassembly and adjustable strut to solve the deformation problem in the assembly welding of large-scale aluminum alloy body bodies.
An adjustable process strut including a rotating barrel, a screw and an end fixing head is designed. The length adjustment of the strut is achieved through threaded connections, and fine-tuning and fixing is used with adjustment holes and visual holes to ensure a stable reverse deformation force is provided during the welding process.
It realizes rapid adjustment of the length of the strut and high-precision fine adjustment, ensuring the effective control of the deformation of the aluminum alloy body during welding, making it easy to use and meets the support needs of different scenarios.
Smart Images

Figure CN222818190U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical engineering, and particularly relates to an adjustable process support rod. Background Art
[0002] Aluminum alloy subway car bodies have the advantages of light weight, corrosion resistance, high appearance flatness, and easy to manufacture complex and beautiful curved car bodies, so they are welcomed by urban transportation and railway transportation departments around the world. Aluminum alloy car bodies have occupied a major position in the aluminum alloy urban rail and railway transportation vehicles that have been put into operation. Some developing countries are also vigorously developing aluminum alloy car bodies and have the ability to mass produce them. Since aluminum alloy car bodies will produce certain welding deformation after assembly welding, the welding direction is mainly the lateral shrinkage of the weld. How to use the weld shrinkage stress to offset each other is the basis for formulating the welding sequence. At the same time, increasing the anti-deformation force in the deformation direction to solve the deformation is an effective way to control the deformation of aluminum alloy. There are many places in the subway production that involve the assembly and welding of wide and large profiles. Before welding many wide and large profiles, convenient and easy-to-disassemble anti-deformation struts are required to control the deformation. Utility Model Content
[0003] The technical problem to be solved by the utility model is: what kind of support rod that is convenient to use and disassemble is used in the prior art to solve the deformation problem in the assembly and welding of wide aluminum alloy body profiles.
[0004] In order to solve the above technical problems, a technical solution provided by the utility model is:
[0005] An adjustable process support rod comprises a support rod, wherein the support rod comprises a rotating cylinder, a left screw is arranged at one end of the rotating cylinder, and a right screw is arranged at the other end, end fixing heads are arranged on the ends of the left screw and the right screw away from the rotating cylinder, and the rotating cylinder is also provided with an adjustment hole and a visual hole.
[0006] Furthermore, a left internal thread and a right internal thread with opposite thread directions are provided at the left and right ends inside the rotating cylinder. The left internal thread is provided on the left side inside the rotating cylinder, and the left internal thread matches the external thread on the left screw rod, and is threadedly connected to the left screw rod using the external thread thereon; the right internal thread is provided on the right side inside the rotating cylinder, and the right internal thread matches the external thread on the right screw rod, and is threadedly connected to the right screw rod using the external thread thereon. The threaded connection between the internal thread and the external thread facilitates the extension or shortening of the strut.
[0007] Furthermore, the rotating cylinder is evenly distributed with adjustment holes for facilitating the rotation of the rotating cylinder, and a matching lever is inserted into the adjustment hole to rotate the rotating cylinder, thereby performing fine adjustment for easy adjustment; two viewing holes are provided, respectively provided at the left and right ends of the rotating cylinder, and when the inner end of the left screw or the right screw is rotated to the viewing hole, it can be conveniently observed from the viewing hole, thereby preventing the left screw or the right screw from being screwed out of the rotating cylinder.
[0008] Furthermore, anti-loosening nuts are arranged on both the left screw rod and the right screw rod.
[0009] Furthermore, the end fixing head includes a connecting plate and a first connecting tube with an internal thread, one end of the first connecting tube is connected to the left screw or the right screw by the internal thread, and the other end is connected to the connecting plate, and a first screw hole is provided on the connecting plate, which is connected to the connection point on the workpiece by the first screw hole, so as to fix the support rod between the wide and large profiles of the aluminum alloy body, and increase the anti-deformation force in the deformation direction to solve the deformation of the aluminum alloy.
[0010] Furthermore, the end fixing head includes a U-shaped fixing plate and a second connecting tube with an internal thread, one end of the second connecting tube is connected to the left screw or the right screw by an internal thread, and the other end is connected to the U-shaped fixing plate. The U-shaped fixing plate can fix the strut on the support rod of the machine tool. The internal dimension of the U-shaped fixing plate matches the height dimension of the support rod on the machine tool, so that the strut can be fixed on the machine tool, and then the strut can be fixed between the wide and large profiles of the aluminum alloy body, thereby increasing the anti-deformation force in the deformation direction to solve the deformation of the aluminum alloy.
[0011] Furthermore, the end fixing head includes a π-shaped fixing plate and a third connecting tube with an internal thread, one end of the third connecting tube is connected to the left screw or the right screw by means of an internal thread, and the other end is connected to the π-shaped fixing plate, and a second screw hole is provided on the π-shaped fixing plate. The π-shaped fixing plate can also fix the strut on the support rod of the machine tool, and the internal dimension of the π-shaped fixing plate matches the height dimension of the support rod on the machine tool, so that the strut can be fixed on the machine tool, and then the strut is fixed between the wide and large profiles of the aluminum alloy body, and the anti-deformation force is increased in the deformation direction to solve the deformation of the aluminum alloy; and a second screw hole is provided on the π-shaped fixing plate, and the second screw hole is used to connect with the connection point on the workpiece, so that the strut is fixed between the wide and large profiles of the aluminum alloy body, and the anti-deformation force is increased in the deformation direction to solve the deformation of the aluminum alloy.
[0012] The beneficial effects of the utility model are:
[0013] 1. The support rod utilizes the threaded connection between the screw rod and the rotating cylinder to quickly adjust the length of the support rod. The lever is used to rotate the rotating cylinder through the adjustment hole for fine adjustment, which can ensure high adjustment accuracy. It is stable during use and easy to disassemble and use, so as to solve the problem of deformation control in the assembly and welding of wide aluminum alloy body profiles.
[0014] 2. There are three end fixing heads in this support pole, which can be replaced according to the needs of the site to achieve fixation in different directions and positions to meet the support of different scenarios.
[0015] 3. The support rod has a simple structure and is easy to use and disassemble. Through the support force and tension of the support rod itself, the welding size of the wide and large profiles after assembly is guaranteed to meet the design size requirements, improve the production efficiency and quality of the vehicle, and meet the needs of production and use.
[0016] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only two of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a structural schematic diagram of an adjustable process support rod in Example 1;
[0019] Figure 2 This is a schematic diagram of the structure of the end fixing head in the second embodiment;
[0020] Figure 3 This is a schematic diagram of the structure of the end fixing head in the third embodiment.
[0021] In the figure, 1-rotating cylinder, 2-left screw, 3-right screw, 4-locking nut, 5-adjusting hole, 6-visible hole, 7-connecting plate, 8-first connecting cylinder, 9-first screw hole, 10-U-shaped fixing plate, 11-second connecting cylinder, 12-π-shaped fixing plate, 13-third connecting cylinder, 14-second screw hole. DETAILED DESCRIPTION
[0022] The embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein. Instead, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.
[0023] In the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0024] The names of the messages or information exchanged between multiple devices in the implementation manner of the present utility model are only used for illustrative purposes, and are not used to limit the scope of these messages or information. Embodiment 1
[0025] like Figure 1 As shown, an adjustable process support rod includes a support rod, and the support rod includes a rotating cylinder 1. The left side of the rotating cylinder 1 is provided with a left internal thread, and the right side is provided with a right internal thread. The thread directions of the left internal thread and the right internal thread are opposite.
[0026] The left screw rod 2 is provided with an external thread, and the left screw rod 2 is installed inside the left side of the rotating cylinder 1. The right screw rod 3 is also provided with an external thread, and the right screw rod 3 is installed inside the right side of the rotating cylinder 1. The threaded connection between the internal thread and the external thread facilitates the extension or shortening of the strut. Anti-loosening nuts 4 are provided on both the left screw rod 2 and the right screw rod 3.
[0027] Four adjustment holes 5 are evenly distributed on the rotating drum 1 for facilitating the rotation of the rotating drum 1 . A matching lever is inserted into the adjustment hole 5 to rotate the rotating drum 1 , thereby performing fine adjustment for easy adjustment.
[0028] A viewing hole 6 is respectively provided at the left and right ends of the rotating cylinder 1. When the inner end of the left screw 2 or the right screw 3 rotates to the viewing hole 6, it is convenient to observe from the viewing hole 6, thereby preventing the left screw 2 or the right screw 3 from being screwed out of the rotating cylinder 1.
[0029] An end fixing head is provided on the end of the left screw 2 and the right screw 3 away from the rotating cylinder 1. The end fixing head includes a connecting plate 7 and a first connecting cylinder 8 with an internal thread. One end of the first connecting cylinder 8 is connected to the left screw 2 or the right screw 3 by an internal thread, and the other end is connected to the connecting plate 7. A first screw hole 9 is provided on the connecting plate 7. The first screw hole 9 is used to connect to the connection point on the workpiece, so as to fix the support rod between the wide and large profiles of the aluminum alloy body, and increase the anti-deformation force in the deformation direction to solve the deformation of the aluminum alloy.
[0030] During operation, according to the actual length on site, first rotate the left screw 2 and the right screw 3 to quickly adjust the entire strut to the basic length, use the first connecting tube 8 at the ends of the left screw 2 and the right screw 3 to fix the end fixing heads on the left screw 2 and the right screw 3, then tighten the anti-loosening nut 4, and use the first screw hole 9 on the connecting piece 7 to fix the two ends of the strut to the workpiece to be supported, and then use the adjustment hole 5 on the rotating tube 1 to fine-tune the length of the strut, and then adjust the length of the strut to the required precise size to control the welding deformation of the aluminum alloy profile.
[0031] Embodiment 2: Figure 1-2 As shown, the difference between this embodiment and the first embodiment is that the end fixing head includes a U-shaped fixing plate 10 and a second connecting tube 11 with an internal thread, one end of the second connecting tube 11 is connected to the left screw 2 or the right screw 3 by an internal thread, and the other end is connected to the U-shaped fixing plate 10, the U-shaped fixing plate 10 can fix the support rod on the support rod of the machine tool, and the internal size of the U-shaped fixing plate 10 matches the height size of the support rod on the machine tool, so that the support rod can be fixed on the machine tool, and then the support rod can be fixed between the wide and large profiles of the aluminum alloy body, and the anti-deformation force is increased in the deformation direction to solve the deformation of the aluminum alloy.
[0032] Embodiment 3: Figure 1 and Figure 3As shown, the difference between this embodiment and the first and second embodiments is that: the end fixing head includes a π-shaped fixing plate 12 and a third connecting tube 13 with an internal thread, one end of the third connecting tube 13 is connected to the left screw 2 or the right screw 3 by means of an internal thread, and the other end is connected to the π-shaped fixing plate 12, and a second screw hole 14 is provided on the π-shaped fixing plate 12. The π-shaped fixing plate 12 can also fix the support rod on the support rod of the machine tool. The internal size of the π-shaped fixing plate 12 matches the height size of the support rod on the machine tool, so that the support rod can be fixed on the machine tool, and then the support rod is fixed between the wide and large profiles of the aluminum alloy body, and the anti-deformation force is increased in the deformation direction to solve the deformation of the aluminum alloy; and the second screw hole 14 is provided on the π-shaped fixing plate 12, and the second screw hole 14 is connected to the connection point on the workpiece, so that the support rod is fixed between the wide and large profiles of the aluminum alloy body, and the anti-deformation force is increased in the deformation direction to solve the deformation of the aluminum alloy. Without replacing the end fixing head, the end fixing head in this embodiment can adapt to the usage conditions in the first and second embodiments at the same time.
[0033] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. An adjustable process support rod, comprising a support rod, characterized in that: The support rod includes a rotating cylinder, one end of which is provided with a left screw rod, and the other end of which is provided with a right screw rod. The ends of the left screw rod and the right screw rod away from the rotating cylinder are both provided with end fixing heads. The rotating cylinder is also provided with an adjustment hole and a visual hole.
2. The adjustable process support rod according to claim 1 is characterized in that: A left internal thread and a right internal thread with opposite thread directions are arranged at the left and right ends of the rotating cylinder. The left internal thread is arranged on the left side of the rotating cylinder and is threadedly connected to the left screw rod by using the external thread thereon; the right internal thread is arranged on the right side of the rotating cylinder and is threadedly connected to the right screw rod by using the external thread thereon.
3. The adjustable process support rod according to claim 2 is characterized in that: The rotating cylinder is evenly distributed with adjustment holes for facilitating the rotation of the rotating cylinder; two visible holes are provided, which are respectively arranged at the left and right ends of the rotating cylinder.
4. The adjustable process support rod according to claim 3 is characterized in that: The left screw rod and the right screw rod are both provided with anti-loosening nuts.
5. The adjustable process support rod according to claim 4 is characterized in that: The end fixing head includes a connecting piece and a first connecting tube with an internal thread, one end of the first connecting tube is connected to the left screw or the right screw by the internal thread, and the other end is connected to the connecting piece, and a first screw hole is arranged on the connecting piece.
6. The adjustable process support rod according to claim 4 is characterized in that: The end fixing head comprises a U-shaped fixing plate and a second connecting tube with an internal thread, one end of the second connecting tube is connected to the left screw or the right screw by the internal thread, and the other end is connected to the U-shaped fixing plate.
7. The adjustable process support rod according to claim 4 is characterized in that: The end fixing head includes a π-shaped fixing plate and a third connecting tube with an internal thread. One end of the third connecting tube is connected to the left screw or the right screw by the internal thread, and the other end is connected to the π-shaped fixing plate. The π-shaped fixing plate is provided with a second screw hole.