Demoulding device of friction plate hot press
By designing an automated friction plate hot press release device, the synergistic effect of material extraction mechanism and mold structure is used to solve the problems of safety hazards and low efficiency in the traditional mold release process, and automatic mold release and efficient production are achieved.
Patent Information
- Application Number
- CN202421308277.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The release of the traditional friction plate hot press requires manual operation, which poses safety risks and is low efficiency.
A friction plate hot press release device including a material removal mechanism and a mold structure is designed. The friction plate is automatically removed by an electric push rod and a motor-driven grab clip, and the disc is moved upward by a spring-driven drive to eject the friction plate.
Automatic mold release is achieved, which improves workers' safety and friction sheet demolding efficiency, and avoids manual direct contact with high-temperature friction sheets.
Smart Images

Figure CN222819631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of friction plate processing, in particular to a demoulding device for a friction plate hot press. Background Art
[0002] Friction plates are components consisting of metal cores and friction linings or friction material layers, and are widely used in mechanical engineering, mechanical parts and clutch fields. During the processing of friction plates, a hot press is required to heat-press the metal cores and friction linings of the friction plates together in a mold.
[0003] Traditionally, the friction plate is demoulded by manually taking the friction plate out of the hot pressing mold after the friction plate is hot pressed. However, the temperature of the friction plate after hot pressing is high, and it is inconvenient and dangerous to take it out manually. Utility Model Content
[0004] The utility model aims to provide a demoulding device for a friction plate hot press capable of automatically unloading materials, which can solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a demolding device of a friction plate hot press machine, comprising a material picking mechanism for moving the friction plate, the material picking mechanism comprising a guide rail, a support column is installed at the upper end of the guide rail, an electric push rod is installed on the outer side of the support column, the electric push rod is movably connected to the outer side of the support column through a sleeve, and the connection between the electric push rod and the guide rail is a fixed connection; a mold structure, used for hot pressing positioning of the friction plate, the mold structure is installed on the left side of the material picking mechanism, the mold structure comprises a hot pressing mold, a disc that can move up and down is movably installed inside the hot pressing mold; a steel cable, which pulls the disc, and the steel cable is installed between the support column and the disc.
[0006] Preferably, the lower end of the support column is located inside the guide rail and is fixedly connected with a slider, and the slider is slidably connected to the guide rail via a limiting straight groove, and the cross-sectional shape of the slider is circular.
[0007] Preferably, a motor is installed at the lower end of the slider, and two symmetrically distributed limit pins are fixedly embedded at the upper end of the motor, and the limit pins are slidably connected to the guide rail through limit straight grooves, and the limit pins can prevent the motor from rotating.
[0008] Preferably, a cantilever is fixedly mounted on the upper end of the support column, a gripping clamp is mounted on one end of the cantilever away from the support column, the gripping clamp can grip the friction plate, and an electric push rod 2 for driving the gripping clamp to grip and release is mounted inside the cantilever.
[0009] Preferably, a plurality of push rods equidistantly distributed around the circumference are fixedly embedded in the upper end of the disc, and the connection between the push rods and the hot pressing mold is a plug-in connection, the lower end of the disc is movably abutted against a spring, the spring can drive the disc to move upward, the lower end of the spring is movably abutted against a retaining ring, and the connection between the retaining ring and the hot pressing mold is a fixed connection.
[0010] Preferably, guide pillars are installed on the outer side of the steel cable corresponding to the two bending parts thereof, and the guide pillars can reduce the wear of the steel cable. The two guide pillars are fixedly connected to the guide rail and the hot pressing mold respectively.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model installs a material taking structure, and the gripper in the material taking mechanism can translate and rotate under the drive of the electric push rod and the motor, so as to automatically take the friction plate out of the mold, avoid direct manual contact with the friction plate after hot pressing, and effectively improve the safety of workers.
[0013] 2. The utility model installs the mold structure and the steel cable. When the gripper moves toward the mold, the spring can drive the disc and the ejector rod in the mold structure to move upward, so that the processed friction plate can be ejected from the mold, thereby facilitating the gripper to directly grab the friction plate, and effectively improving the demoulding efficiency of the friction plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an overall schematic diagram of the utility model;
[0015] Figure 2 It is a side sectional schematic diagram of the material taking mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the disassembly of the material taking mechanism of the utility model;
[0017] Figure 4 It is a side sectional schematic diagram of the mold structure of the utility model.
[0018] In the figure: 1. material taking mechanism; 101. guide rail; 102. support column; 103. electric push rod 1; 104. slider; 105. motor; 106. cantilever; 107. gripper; 108. electric push rod 2; 109. limit pin; 2. mold structure; 201. hot pressing mold; 202. disc; 203. ejector rod; 204. spring; 205. retaining ring; 3. steel cable; 4. guide column. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Embodiment 1
[0021] See also Figure 1 , Figure 2 The figure shows a demoulding device for a friction plate hot press, comprising a material taking mechanism 1 for moving the friction plate, the material taking mechanism 1 comprising a guide rail 101, a support column 102 being installed at the upper end of the guide rail 101, an electric push rod 103 being installed on the outer side of the support column 102, the electric push rod 103 being movably sleeved with the outer side of the support column 102 through a sleeve, and the connection between the electric push rod 103 and the guide rail 101 is a fixed connection; a mold structure 2 for hot pressing positioning of the friction plate, the mold structure 2 being installed on the left side of the material taking mechanism 1, the mold structure 2 comprising a hot pressing mold 201, a disc 202 which can move up and down being movably installed inside the hot pressing mold 201; a steel cable 3 for pulling the disc 202, the steel cable 3 being installed between the support column 102 and the disc 202.
[0022] See also Figure 2 The lower end of the support column 102 is located inside the guide rail 101 and is fixedly connected with a slider 104, and the slider 104 is slidably connected to the guide rail 101 through a limiting straight groove, and the cross-sectional shape of the slider 104 is circular.
[0023] See also Figure 3 A motor 105 is installed at the lower end of the slider 104, and two symmetrically distributed limit pins 109 are fixedly embedded at the upper end of the motor 105. The limit pins 109 are slidably connected to the guide rail 101 through limit straight grooves. The limit pins 109 can prevent the motor 105 from rotating.
[0024] See also Figure 2 A cantilever 106 is fixedly mounted on the upper end of the support column 102, and a gripper 107 is mounted on one end of the cantilever 106 away from the support column 102. The gripper 107 can grab the friction plate, and an electric push rod 108 is mounted inside the cantilever 106 for driving the gripper 107 to grab and release.
[0025] The working principle of automatic unloading: after the hot press machine hot-presses the friction plate in the mold, the electric push rod 103 drives the support column 102 and the gripper 107 to move to the left, and then the electric push rod 108 drives the gripper 107 to clamp the upper and lower sides of the friction plate, and the electric push rod 103 drives the support column 102 to move to the right, the motor 105 drives the support column 102 to rotate, and the gripper 107 places the friction plate on the upper side of the conveyor belt, and finally the electric push rod 108 drives the gripper 107 to open, and the conveyor belt transfers the friction plate to the next processing station, which is conducive to automatically removing the friction plate from the hot pressing mold 201, avoiding direct manual contact with the friction plate after hot pressing, and effectively improving the safety of workers.
[0026] Embodiment 2
[0027] See also Figure 4 This embodiment further explains the first embodiment. A plurality of push rods 203 equidistantly distributed around the circumference are fixedly embedded on the upper end of the disk 202, and the connection between the push rods 203 and the hot pressing mold 201 is a plug-in connection. The lower end of the disk 202 is movably abutted against a spring 204, and the spring 204 can drive the disk 202 to move upward. The lower end of the spring 204 is movably abutted against a retaining ring 205, and the connection between the retaining ring 205 and the hot pressing mold 201 is a fixed connection.
[0028] In this embodiment: when the electric push rod 103 drives the support column 102 to move to the left, the steel cable 3 is in a relaxed state. At this time, driven by the compression force of the spring 204, the disc 202 and the push rod 203 will move up inside the hot pressing mold 201, and the push rod 203 will push the friction plate in the hot pressing mold 201 to the same horizontal line as the gripping clamp 107, thereby facilitating the demoulding of the friction plate and facilitating the gripping clamp 107 to grasp the friction plate. When the support column 102 moves to the right, the steel cable 3 will pull the disc 202 to move down inside the hot pressing mold 201, facilitating the hot pressing process of the next friction plate.
[0029] Embodiment 3
[0030] See also Figure 4 This embodiment further explains Example 2. Preferably, guide pillars 4 are installed on the outer side of the steel cable 3 corresponding to the two bending parts thereof. The guide pillars 4 can reduce the wear of the steel cable 3. The two guide pillars 4 are fixedly connected to the guide rail 101 and the hot pressing mold 201 respectively.
[0031] In this embodiment, the bending part of the steel cable 3 contacts with two cylindrical guide pillars 4, which can effectively reduce the wear of the steel cable 3 and extend the service life of the steel cable 3.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A demoulding device for a friction plate hot press, characterized in that: include: A material taking mechanism (1) for moving a friction plate, the material taking mechanism (1) comprising a guide rail (101), a support column (102) being mounted on the upper end of the guide rail (101), an electric push rod (103) being mounted on the outer side of the support column (102), the electric push rod (103) being movably sleeved with the outer side of the support column (102) via a sleeve ring, and the connection between the electric push rod (103) and the guide rail (101) is a fixed connection; A mold structure (2) is used for hot pressing and positioning the friction plate. The mold structure (2) is installed on the left side of the material taking mechanism (1). The mold structure (2) comprises a hot pressing mold (201). A disc (202) that can move up and down is movably installed inside the hot pressing mold (201); The steel cable (3) plays a pulling role on the disc (202), and the steel cable (3) is installed between the support column (102) and the disc (202).
2. A friction plate hot press demoulding device according to claim 1, characterized in that: The lower end of the support column (102) is located inside the guide rail (101) and is fixedly connected with a slider (104), and the slider (104) is slidably connected to the guide rail (101) via a limiting straight groove.
3. A friction plate hot press demoulding device according to claim 2, characterized in that: A motor (105) is installed at the lower end of the slider (104), and two symmetrically distributed limiting pins (109) are fixedly embedded at the upper end of the motor (105), and the limiting pins (109) are slidably connected to the guide rail (101) via limiting straight grooves.
4. A friction plate hot press demoulding device according to claim 3, characterized in that: A cantilever (106) is fixedly mounted on the upper end of the support column (102), a gripping clamp (107) is mounted on one end of the cantilever (106) away from the support column (102), and an electric push rod (108) for driving the gripping clamp (107) to grip and release is mounted inside the cantilever (106).
5. The demoulding device of a friction plate hot press according to claim 1, characterized in that: A plurality of push rods (203) equidistantly distributed in a circumference are fixedly embedded in the upper end of the circular disc (202), and the push rods (203) are connected to the hot pressing mold (201) in a plug-in connection manner; a spring (204) is movably abutted against the lower end of the circular disc (202), and a retaining ring (205) is movably abutted against the lower end of the spring (204), and the retaining ring (205) is connected to the hot pressing mold (201) in a fixed connection manner.
6. The demoulding device of a friction plate hot press according to claim 1, characterized in that: Guide pillars (4) are installed on the outer side of the steel cable (3) at two bending positions thereof, and the two guide pillars (4) are fixedly connected to the guide rail (101) and the hot pressing mold (201) respectively.