Vacuum drying equipment
By moving the placement position of the workpiece to the front of the vacuum drying area in the vacuum drying equipment and setting up a positioning sensor in the equipment, the problems of inconvenience of equipment operation and safety hazards are solved, and safer and more convenient operation and automated feeding and conveying workpieces are achieved.
Patent Information
- Application Number
- CN202420367661.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing vacuum drying equipment has problems such as inconvenience in operation, inconvenient material pickup by robots or workers, and safety hazards.
A vacuum drying equipment is designed. By moving the placement position of the workpiece to the front of the vacuum drying area, setting the vacuum drying area and the feeding area separately, and setting a positioning sensor on the moving plate to ensure the accurate position of the moving plate and avoid affecting the cover of the sealing chamber.
This design solves the problems of inconvenient operation and safety hazards of equipment, making the operation of the equipment more convenient and safe, and realizes automatic feeding and conveying of workpieces, which facilitates manual or robotic clamping of workpieces in the later stage.
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Figure CN222824686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum drying, in particular to vacuum drying equipment. Background Art
[0002] After the processing is completed, the engine casing needs to be cleaned. After cleaning, it needs to be dried. The drying methods of engine casings on the market mostly use wind knife water cutting or fixed-point compressed air water cutting, which can remove most of the liquid on the surface of the cylinder and in the cylinder. However, since the moisture cannot be blown dry quickly, there is still moisture remaining on the surface of the cylinder, and the problem of residual water stains on the surface of the cylinder cannot be solved. Therefore, there is a patent number: 202021517785.7, and the patent name is a vacuum drying equipment. The structure includes a box body and a box cover, a workpiece placement table is provided in the box body, and the box cover is slidably arranged on one side of the box body. After the box cover is closed on the box body, a sealed space is formed in the box body, and a plurality of heating tubes are provided on the inner wall of the box cover. A vent is provided on the body, and a vacuum pump is connected to the vent. The vacuum pump performs vacuum treatment on the sealed space formed by the box cover and the box body. However, this structure still has the following problems during use: 1. The engine casing needs to be manually and accurately inserted into the workpiece placement table. Since a box cover is provided on the side of the workpiece placement table and a guide rail is provided on the top, the placement of the workpiece is restricted, which may easily lead to the workpiece being placed inappropriately, affecting the closing of the box cover in the later stage. Therefore, the position needs to be adjusted multiple times for each placement; resulting in inconvenient operation and inconvenience for the robot or workers to take materials; 2. Moreover, the position where the workpiece is placed happens to be on the vacuum station. Once the user is placing the workpiece, if the equipment is accidentally started, it is easy to press the hand, which poses a safety hazard. Utility Model Content
[0003] The utility model aims to provide a vacuum drying device to solve the problems of inconvenient operation, inconvenience for manipulators or workers to take materials, and potential safety hazards in the existing vacuum drying device mentioned in the background art.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vacuum drying equipment, including a cabinet, an upper cover and an upper cover lifting module, the front end of the cabinet is an opening, a front cabinet is connected to the front end of the cabinet, an upper table top 1 is arranged on the front cabinet, an upper table top 2 arranged flush with the upper table top 1 is arranged in the cabinet, the upper table top 1 and the upper table top 2 cooperate to form a processing table, an annular frame is arranged on the upper table top 2, an annular heating wire is arranged in the annular frame, a vacuum plate located on the upper table top 2 is arranged in the annular frame, two positioning frames are arranged on the vacuum plate, a positioning sensor is arranged on the positioning frame, a vacuum hole and an air inlet pipe are arranged on the vacuum plate, the vacuum hole is connected to the vacuum generating device on the side of the cabinet through the vacuum pipe, the air inlet pipe is connected to the air inlet device, and the left and right sides of the processing table are provided with a vacuum generating device. Guide rails are provided, a left slider is slidably connected to the guide rail on the left, and a right slider is slidably connected to the guide rail on the right, a left cylinder is fixed on the left slider, and a right cylinder is fixed on the right slider, a left chuck is connected to the piston rod of the left cylinder, and a right chuck is connected to the piston rod of the right cylinder, a movable plate is clamped between the right chuck and the left chuck, the size of the movable plate is smaller than the size of the vacuum plate, and two first cylinders that drive the movable plate to move to the top of the vacuum plate are also provided behind the processing table, the left slider is connected to the piston rod of one of the first cylinders, and the right slider is connected to the piston rod of the other first cylinder, the upper cover body cooperates with the vacuum plate to form a sealed chamber, the upper cover lifting module is located above the cabinet, and the upper cover lifting module is connected to the upper cover body for driving the upper cover body to move up and down.
[0005] Preferably, in order to improve the clamping effect, a triangular clamp groove is provided on both the left and right sides of the movable plate, and the left clamp and the right clamp are both triangular clamps that cooperate with the triangular clamp groove.
[0006] Preferably, in order to facilitate fixation, an L-shaped positioning rod is provided on the side of the right slider and the left slider, and the piston rod of the first cylinder is connected to the L-shaped positioning rod on the corresponding side.
[0007] Preferably, in order to ensure the stability of movement, two of the guide rails are arranged on the left and right sides of the processing table, and four sliding blocks 1 distributed front, back, left and right are arranged below the left slider, and the sliding block 1 is slidably connected to the guide rail on the left, and four sliding blocks 2 distributed front, back, left and right are arranged below the right slider, and the sliding block 2 is slidably connected to the guide rail on the right.
[0008] Preferably, in order to facilitate movement, two guide roller brackets 1 are arranged at intervals in the annular frame, and one or more guide rollers 1 are rotatably connected in each guide roller bracket 1. Two guide roller brackets 2 are arranged at intervals in the upper table 1, and one or more guide rollers 2 are rotatably connected in each guide roller bracket 2. The guide roller bracket 1 is aligned front and back with the guide roller bracket 2 on the same side, and the movable plate is placed directly between the two guide roller brackets 2.
[0009] Preferably, the upper cover lifting module includes a second cylinder, an upper cylinder plate, a lower cylinder plate and four lifting rods, four guide sleeves are arranged on the lower cylinder plate, the second cylinder is fixed to the lower cylinder plate, the upper cylinder plate is connected to the piston rod of the second cylinder, the upper ends of the four lifting rods are fixed to the upper cylinder plate, the four lifting rods are movably connected to the corresponding guide sleeves, and the lower ends of the four lifting rods are fixed to the top of the upper cover body.
[0010] Compared with the prior art, the utility model has the following beneficial effects: since the placement position of the workpiece is moved to the front position of the vacuum drying area, the vacuum drying area is separated from the loading area, which can avoid the safety hazard when the equipment is working when the workpiece is placed, and since the size of the movable plate is smaller than that of the vacuum plate, and the vacuum plate and the upper cover body cooperate to form a sealed chamber, the movable plate can be movably placed in the sealed chamber, and the moving position of the movable plate is limited by adding a positioning sensor to avoid the movable plate moving out of position and affecting the covering problem of the vacuum plate and the upper cover body, which ultimately facilitates the operation of the equipment, makes the operation of the entire equipment more convenient, and is safer to use, and realizes automatic feeding and conveying of workpieces, which is convenient for manual or robotic clamping of workpieces in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the front structure of a vacuum drying device in this embodiment 1;
[0012] Figure 2 This is a schematic diagram of the back structure of a vacuum drying device in this embodiment 1;
[0013] Figure 3 This is a schematic diagram of the structure of a vacuum drying device in Example 1 when no display screen is installed;
[0014] Figure 4 for Figure 3 There is no structural diagram when the mobile plate is installed;
[0015] Figure 5 is a schematic diagram of the connection structure between the left first cylinder and the left sliding block;
[0016] Figure 6 for Figure 5 Schematic diagram of the structure when the bottom is facing up;
[0017] Figure 7 Schematic diagram of the connection structure between the processing table and other components.
[0018] In the figure: cabinet 1, upper table 2 101, display screen 102, control cabinet 103, upper cover 2, upper cover lifting module 3, second cylinder 301, upper cylinder plate 302, lower cylinder plate 303, lifting rod 304, guide sleeve 305, front cabinet 4, upper table 1 401, forward button 402, backward button 403, annular frame 5, annular heating wire 6, vacuum plate 7, positioning frame 8, positioning sensor 9, vacuum Hole 10, air intake pipe 11, vacuum generating device 13, air intake device 14, guide rail 15, left slider 16, right slider 17, left cylinder 18, right cylinder 19, left chuck 20, right chuck 21, movable plate 22, first cylinder 23, triangular clamp groove 24, guide roller bracket 1 25, L-shaped positioning rod 26, sliding block 1 27, sliding block 2 28, guide roller 1 29, guide roller bracket 2 30, guide roller 2 31, movable frame 32. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Example 1
[0021] See also Figure 1-Figure 7As shown, a vacuum drying device provided in this embodiment includes a cabinet 1, an upper cover 2 and an upper cover lifting module 3. The front end of the cabinet 1 is open, and a front cabinet 4 is connected to the front end of the cabinet 1. The front cabinet 4 is provided with an upper table 1 401, and an upper table 2 101 arranged flush with the upper table 1 401 is arranged in the cabinet 1. The upper table 1 401 and the upper table 2 101 cooperate to form a processing table, and an annular frame 5 is provided on the upper table 2 101, and an annular heating wire 6 is arranged in the annular frame 5. The annular frame 5 is provided with a heating wire 6 located on the upper table 2 101. 01, the vacuum plate 7 is provided with two positioning frames 8, the positioning frame 8 is provided with a positioning sensor 9, the vacuum plate 7 is provided with a vacuum hole 10 and an air inlet pipe 11, the vacuum hole 10 is connected to the vacuum generating device 13 on the side of the cabinet 1 through the vacuum pipe 12, and the air inlet pipe 11 is connected to the air inlet device 14; the upper cover body 2 cooperates with the vacuum plate 7 to form a sealed chamber to form a vacuum drying area, the upper cover lifting module 3 is located above the cabinet 1, and the upper cover lifting module 3 is connected to the upper cover body 2 to drive the upper cover body 2 to move up and down;
[0022] like Figure 7 As shown, guide rails 15 are provided on the left and right sides of the processing table, a left slider 16 is slidably connected to the left guide rail 15, and a right slider 17 is slidably connected to the right guide rail 15, a left cylinder 18 is fixed to the left slider 16, and a right cylinder 19 is fixed to the right slider 17, a left chuck 20 is connected to the piston rod of the left cylinder 18, and a right chuck 21 is connected to the piston rod of the right cylinder 19, a moving plate 22 is clamped between the right chuck 21 and the left chuck 20, and the size of the moving plate 22 is smaller than the size of the vacuum plate 7, and two first cylinders 23 for driving the moving plate 22 to move to the top of the vacuum plate 7 are also provided at the rear of the processing table, the left slider 16 is connected to the piston rod of one of the first cylinders 23, and the right slider 17 is connected to the piston rod of the other first cylinder 23;
[0023] The vacuum generating device 13 and the air intake device 14 described in this embodiment are both fixed on a movable frame 32, and a display screen 102 is also arranged above the front end opening of the cabinet 1, and a control cabinet 103 electrically connected to various electronic devices on the cabinet 1 and controlling the operation of the entire device is also arranged in the cabinet 1, and a forward button 402 electrically connected to the control cabinet 103 for moving the movable plate 22 toward the vacuum plate 7 and a backward button 403 for moving the movable plate 22 away from the vacuum plate 7 and returning to the position of the upper table 401 are also arranged above the upper table 401.
[0024] Preferably, in order to improve the clamping effect, a triangular clamp groove 24 is provided on both sides of the movable plate 22, and the left chuck 20 and the right chuck 21 are both triangular chucks that cooperate with the triangular clamp groove 24. In this embodiment, a triangular clamp groove 24 is provided on both sides of the movable plate 22, and the left chuck 20 and the right chuck 21 are set to a triangular shape, which is convenient for cooperating with the triangular clamp groove 24 to clamp the movable plate 22, thereby preventing the movable plate 22 from slipping out of the clamping mouth when the movable plate 22 is moved, affecting the conveying effect.
[0025] Preferably, in order to facilitate fixation, an L-shaped positioning rod 26 is provided on the side of the right slider 17 and the left slider 16, and the piston rod of the first cylinder 23 is connected to the L-shaped positioning rod 26 on the corresponding side. By fixing an L-shaped positioning rod 26 on each of the right slider 17 and the left slider 16, and connecting the piston rod of the first cylinder 23 to the corresponding L-shaped positioning rod 26, when the control cabinet 103 drives the first cylinder 23 to work, the piston rod of the first cylinder 23 moves horizontally, and synchronously drives the right slider 17 and the left slider 16 on the left and right sides to move forward and backward.
[0026] like Figure 5 , Figure 6 As shown, preferably, in order to ensure the stability of movement, two guide rails 15 are provided on the left and right sides of the processing table, and four sliding blocks 27 distributed front, back, left and right are provided below the left slider 16. The sliding block 27 is slidably connected to the guide rail 15 on the left side, and four sliding blocks 28 distributed front, back, left and right are provided below the right slider 17. The sliding block 28 is slidably connected to the guide rail 15 on the right side. It should be noted that since the connection between the two guide rails 15 on the right side and the right slider 17 on the right side is actually the same as that on the left side, only the position is different. Therefore, the connection structure of the right slider 17 and the four sliding blocks 28, the first cylinder 23 and the right chuck 21 on the right side can refer to Figure 5 and Figure 6 When working, taking the movement on the left side as a reference, when the first cylinder 23 on the left side works, the piston rod of the first cylinder 23 moves horizontally, and finally drives the left slider 16 to move forward and backward along the guide rail 15, and cooperates with the movement of the right slider 17 on the right side to drive the moving plate 22 to move forward and backward.
[0027] Preferably, in order to facilitate movement, two guide roller brackets 25 are arranged at intervals in the annular frame 5, and one or more guide rollers 29 are rotatably connected in each guide roller bracket 25. Two guide roller brackets 30 are arranged at intervals in the upper table 401, and one or more guide rollers 31 are rotatably connected in each guide roller bracket 20. The guide roller bracket 25 is aligned with the guide roller bracket 20 on the same side, and the movable plate 22 is placed between the two guide roller brackets 20 and 21. Next, in the present embodiment, a group of guide roller brackets 1 25 and a group of guide roller brackets 2 30 are provided, and a plurality of guide rollers 2 31 are provided on each guide roller bracket 2 30, and a plurality of guide rollers 1 29 are provided on each guide roller bracket 1 25, and then the movable plate 22 is first placed on a group of guide roller brackets 1 25, and then the left chuck 20 and the right chuck 21 on the left and right sides clamp the movable plate 22, and then the first cylinder 23 drives the left chuck 20 and the right chuck 21 to move backward, and the movable plate 22 is moved to the vacuum plate 7.
[0028] Preferably, the upper cover lifting module 3 comprises a second cylinder 301, an upper cylinder plate 302, a lower cylinder plate 303 and four lifting rods 304, four guide sleeves 305 are arranged on the lower cylinder plate 303, the second cylinder 301 is fixed to the lower cylinder plate 303, the piston rod of the second cylinder 301 is connected to the upper cylinder plate 302, the upper ends of the four lifting rods 304 are fixed to the upper cylinder plate 302, and the four lifting rods 304 are respectively movably plugged into the corresponding guide sleeves 305. 5, the lower ends of the four lifting rods 304 are fixed on the top of the upper cover body 2. In this embodiment, the specific working principle of the upper cover lifting module 3 is as follows: the control cabinet 103 drives the second cylinder 301 to work, and the piston rod of the second cylinder 301 rises and falls, driving the upper cylinder plate 302 to rise and fall, and at the same time driving the four lifting rods 304 to rise and fall. The lifting rods 304 synchronously drive the upper cover body 2 below to rise and fall, so as to form a sealed chamber when the upper cover body 2 is lowered to fully contact the surface of the vacuum plate 7.
[0029] The overall working principle of this structure is as follows: first, place the workpiece to be vacuum dried on the movable plate 22 (in the initial state, the movable plate 22 is located on the upper table 401, and the left slider 16 and the right slider 17 are located on the left and right sides of the movable plate 22), first drive the left cylinder 18 and the right cylinder 19 on both sides to advance, and at the same time drive the left chuck 20 and the right chuck 21 to extend at the same time to clamp the movable plate 22, then drive the first cylinder 23 on both sides to work to drive the piston rod of the first cylinder 23 to move horizontally, and finally drive the left slider 16 and the right slider 17 to move the clamped movable plate 22 backwards close to the vacuum plate 7 until the movable plate 22 moves into place (that is, the two positioning sensors 9 detect the signal The movable plate 22 is in place after the number is reached), at which point the movable plate 22 is just above the vacuum plate 7, and then the left cylinder 18 and the right cylinder 19 on both sides are driven to retreat, ensuring that the left chuck 20 and the right chuck 21 are separated from the movable plate 22, and then the upper cover lifting module 3 is driven to work, and the upper cover body 2 is moved down until it is completely in contact with the upper surface of the vacuum plate 7 to form a sealed chamber. At this time, the annular frame 5, the annular heating wire 6, the movable plate 22 and the workpiece are all located in the sealed chamber, and then the annular heating wire 6 is driven to work, and the vacuum generating device 13 is driven to work synchronously, the internal sealed chamber is vacuumed, the sealed chamber is vacuum heated, the workpiece is vacuumed, sealed, heated and surface dried, and after completion , the vacuum generating device 13 and the annular heating wire 6 stop working, first drive the air intake device 14 to work for air intake, then drive the upper cover lifting module 3 to lift the upper cover body 2, and then drive the left cylinder 18 and the right cylinder 19 on both sides to advance, and at the same time drive the left chuck 20 and the right chuck 21 to extend at the same time to clamp the movable plate 22, drive the first cylinder 23 to work, and finally drive the left slider 16 and the right slider 17 to move the clamped movable plate 22 forward away from the vacuum plate 7, that is, transport it to the upper table 401. After the user removes the processed workpiece, he puts a new workpiece on it, and realizes the automatic drying of the workpiece by this reciprocating operation. This structure moves the placement position of the workpiece to the vacuum drying area In the front position, the vacuum drying area is separated from the loading area, which can avoid the safety hazard when the equipment is working when the workpiece is placed. Moreover, since the size of the movable plate 22 is smaller than the size of the vacuum plate 7, and the vacuum plate 7 cooperates with the upper cover body 2 to form a sealed chamber, the movable plate 22 can be moved to the sealed chamber, and the moving position of the movable plate 22 is limited by adding a positioning sensor 9 to avoid the movable plate 22 not moving into place and affecting the covering problem of the vacuum plate 7 and the upper cover body 2, which ultimately facilitates the operation of the equipment, makes the operation of the entire equipment more convenient, and is safer to use. It also realizes automatic feeding and conveying of workpieces, which is convenient for manual or robotic clamping of workpieces in the later stage.
[0030] It should be noted that the annular heating wire 6 may not be used, and the drying may be performed directly by vacuuming, and the annular heating wire 6 may be added to increase the drying time and efficiency.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A vacuum drying device, comprising a cabinet (1), an upper cover (2) and an upper cover lifting module (3), characterized in that: The front end of the cabinet (1) is open, and a front cabinet (4) is connected to the front end of the cabinet (1). An upper table top (1) (401) is arranged on the front cabinet (4). An upper table top (101) flush with the upper table top (401) is arranged inside the cabinet (1). The upper table top (401) and the upper table top (101) cooperate to form a processing table. An annular frame (5) is arranged on the upper table top (101). An annular heating wire (6) is arranged inside the annular frame (5). A heating wire (6) located on the upper table top (2) is arranged inside the annular frame (5). A vacuum plate (7) on the cabinet (101) is provided, two positioning frames (8) are provided on the vacuum plate (7), a positioning sensor (9) is provided on the positioning frame (8), a vacuum hole (10) and an air inlet pipe (11) are provided on the vacuum plate (7), the vacuum hole (10) is connected to a vacuum generating device (13) on the side of the cabinet (1) through a vacuum pipe (12), the air inlet pipe (11) is connected to an air inlet device (14), guide rails (15) are provided on the left and right sides of the processing table, and a guide rail (15) is slidably connected to the left guide rail (15) A left slider (16) is slidably connected to a right slider (17) on the right guide rail (15); a left cylinder (18) is fixed to the left slider (16); a right cylinder (19) is fixed to the right slider (17); a left chuck (20) is connected to the piston rod of the left cylinder (18); a right chuck (21) is connected to the piston rod of the right cylinder (19); a movable plate (22) is clamped between the right chuck (21) and the left chuck (20); the size of the movable plate (22) is smaller than the size of the vacuum plate (7); Two first cylinders (23) are also arranged at the rear of the processing table to drive the moving plate (22) to move to the top of the vacuum plate (7); the left slider (16) is connected to the piston rod of one of the first cylinders (23); the right slider (17) is connected to the piston rod of the other first cylinder (23); the upper cover body (2) cooperates with the vacuum plate (7) to form a sealed chamber; the upper cover lifting module (3) is located above the cabinet (1); and the upper cover lifting module (3) is connected to the upper cover body (2) to drive the upper cover body (2) to move up and down.
2. A vacuum drying device according to claim 1, characterized in that: A triangular clamp groove (24) is provided on both the left and right sides of the movable plate (22), and the left clamp (20) and the right clamp (21) are both triangular clamps that match the triangular clamp groove (24).
3. A vacuum drying device according to claim 2, characterized in that: An L-shaped positioning rod (26) is provided on the side of the right slider (17) and the left slider (16), and the piston rod of the first cylinder (23) is connected to the L-shaped positioning rod (26) on the corresponding side.
4. A vacuum drying device according to claim 1, 2 or 3, characterized in that: Two guide rails (15) are arranged on the left and right sides of the processing table, and four sliding blocks (27) are arranged below the left sliding block (16) and are distributed front, back, left, and right. The sliding block (27) is slidably connected to the guide rail (15) on the left side, and four sliding blocks (28) are arranged below the right sliding block (17) and are distributed front, back, left, and right. The sliding block (28) is slidably connected to the guide rail (15) on the right side.
5. A vacuum drying device according to claim 4, characterized in that: Two guide roller brackets (25) are arranged at intervals in the annular frame (5), and one or more guide rollers (29) are rotatably connected in each guide roller bracket (25). Two guide roller brackets (30) are arranged at intervals in the upper table (401), and one or more guide rollers (31) are rotatably connected in each guide roller bracket (30). The guide roller bracket (25) is aligned with the guide roller bracket (30) on the same side in front and back, and the movable plate (22) is placed directly between the two guide roller brackets (30).
6. A vacuum drying device according to claim 5, characterized in that: The upper cover lifting module (3) comprises a second cylinder (301), an upper cylinder plate (302), a lower cylinder plate (303) and four lifting rods (304), four guide sleeves (305) are arranged on the lower cylinder plate (303), the second cylinder (301) is fixed to the lower cylinder plate (303), the piston rod of the second cylinder (301) is connected to the upper cylinder plate (302), the upper ends of the four lifting rods (304) are fixed to the upper cylinder plate (302), the four lifting rods (304) are movably plugged into the corresponding guide sleeves (305), and the lower ends of the four lifting rods (304) are fixed to the top of the upper cover body (2).
Citation Information
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