CCS acquisition assembly and battery pack

By setting hollow grooves and clamping parts on the plastic bracket, the temperature sensor and flexible circuit board are stably installed on the busbar, the problem of time spent on the acquisition of temperature signals of the existing battery pack and unstable sensor fixation is solved, and higher connection stability and production efficiency are achieved.

CN222826464UActive Publication Date: 2025-05-02DONGGUAN GUI XIANG INSULATION MATERIAL CO LTD
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Patent Information

Application Number
CN202421460877.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-02
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing battery packs have problems such as long time spent in temperature signal acquisition, unstable temperature sensors, and easy to fall off, resulting in abnormal temperature acquisition.

Method used

A CCS acquisition component is designed. By setting a hollow groove on the plastic bracket, the flexible circuit board and the temperature sensor are arranged in the hollow groove, and by setting a first clamping joint and the second clamping joint, the temperature sensor and the flexible circuit board are stably installed on the busbar to achieve the acquisition of the busbar temperature.

Benefits of technology

It improves the connection stability between the temperature sensor and the plastic bracket, avoids the temperature sensor falling off, simplifies the installation process, improves production efficiency, and enhances the stability and reliability of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a CCS acquisition assembly and a battery pack. A CCS acquisition assembly comprises a plastic support, a flexible circuit board, a temperature sensor and a busbar, the plastic support comprises a support body, a first clamping portion and a second clamping portion, a hollow groove is formed in the middle of the support body, the first clamping portion is arranged on the upper portion of the side wall of the support body, and the second clamping portion is arranged on the lower end face of the support body. A clamping groove for clamping the busbar is formed between the first clamping part and the second clamping part, the flexible circuit board and the temperature sensor are arranged in the hollow groove, and the temperature sensor is arranged on the upper end face of the flexible circuit board and electrically connected with the flexible circuit board. According to the CCS acquisition assembly provided by the utility model, the hollow groove is arranged on the plastic support, the flexible circuit board and the temperature sensor are arranged in the hollow groove, the first clamping part and the second clamping part are arranged on the plastic support, and the temperature sensor and the flexible circuit board are stably arranged on the busbar, so that the acquisition of the temperature of the busbar is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of power batteries, and in particular to a CCS acquisition component and a battery pack. Background Art

[0002] With the rapid development of new energy modules, power batteries are widely used in multiple industries. In order to ensure that the power battery can work within the specified voltage and temperature range, it is necessary to collect the voltage signal and temperature signal of each battery cell in the battery module.

[0003] The temperature of the traditional battery pack is measured through the aluminum bar and the nickel sheet, and the heat is transferred between the two and transferred to the temperature sensor to collect the temperature signal. This process is very time-consuming. The battery pack in the prior art separates the temperature sensor and fixes the temperature sensor to the surface or cover of the battery cell with quick-drying glue or double-sided tape. The method of fixing with quick-drying glue delays working hours and production capacity. The method of fixing with double-sided tape is prone to the temperature sensor falling off after long-term use, resulting in abnormal temperature collection and inability to use it normally. Utility Model Content

[0004] In view of this, the purpose of the utility model is to overcome the problems existing in the prior art and provide a CCS collection component. The collection component is provided by arranging a hollow groove on a plastic bracket, and a flexible circuit board and a temperature sensor are arranged in the hollow groove. By arranging a first clamping part and a second clamping part on the plastic bracket, the temperature sensor and the flexible circuit board are stably installed on the bus, thereby realizing the collection of the bus temperature.

[0005] By arranging the first clamping portion and the second clamping portion on the plastic bracket, the temperature sensor can be stably mounted on the bus to collect the bus temperature.

[0006] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0007] A CCS acquisition component includes a plastic bracket, a flexible circuit board, a temperature sensor and a bus bar. The plastic bracket includes a bracket body, a first clamping portion and a second clamping portion. A hollow groove is provided in the middle of the bracket body. The first clamping portion is provided on the upper part of the side wall of the bracket body, and the second clamping portion is provided on the lower end surface of the bracket body. A clamping groove for the bus bar to be clamped is formed between the first clamping portion and the second clamping portion. The flexible circuit board and the temperature sensor are provided in the hollow groove. The temperature sensor is provided on the upper end surface of the flexible circuit board and is electrically connected to the flexible circuit board.

[0008] Furthermore, the busbar is provided with a limiting hole matched with the first clamping portion.

[0009] Furthermore, a guide slope facing the bus is provided on the lower end surface of the first clamping portion, and the guide slope is used to guide the first clamping portion to be clamped in the limiting hole.

[0010] Furthermore, the CCS acquisition component also includes a first connector and a second connector, wherein the first connector is used to connect the flexible circuit board and the temperature sensor to the plastic bracket, and the second connector is used to connect the CCS acquisition component to an external component.

[0011] Furthermore, a limiting groove is provided on a side of the second clamping portion facing away from the bus bar, and the limiting groove is used to limit the position of the second connecting member.

[0012] Furthermore, the first connecting member is UV glue, and the second connecting member is silicone foam.

[0013] Furthermore, the busbar is an aluminum busbar.

[0014] A battery pack comprises a battery cell and the above-mentioned CCS collection component, wherein the CCS collection component is arranged on the top of the battery cell and is electrically connected to the battery cell, and the CCS collection component is used to collect the surface temperature of the battery cell.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The CCS acquisition component of the utility model is provided with a hollow groove on the plastic bracket, and the flexible circuit board and the temperature sensor are arranged in the hollow groove, thereby improving the connection stability between the temperature sensor and the plastic bracket, and preventing the temperature sensor from falling off from the plastic bracket;

[0017] 2. The CCS acquisition component of the utility model is provided with a first clamping part and a second clamping part on the plastic bracket, so that the temperature sensor and the flexible circuit board are stably mounted on the bus, thereby realizing the acquisition of the bus temperature;

[0018] 3. The CCS collection component of the utility model has a simple structure, which simplifies the installation process and improves the production efficiency of the CCS collection component;

[0019] 4. The battery pack of the present invention utilizes the characteristics of the CCS acquisition component to collect the surface temperature of the battery cell, thereby improving the stability and reliability of the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an exploded schematic diagram of the CCS acquisition component of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the CCS acquisition component of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the plastic bracket of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the plastic bracket of the utility model from another perspective;

[0024] Figure 5 It is a structural schematic diagram of the battery pack of the utility model.

[0025] The accompanying drawings are marked as: 1-plastic bracket, 11-bracket body, 12-first clamping part, 13-second clamping part, 14-hollow groove, 15-clamping groove, 16-guide slope, 17-limiting groove, 2-flexible circuit board, 3-temperature sensor, 4-bus, 41-limiting hole, 5-first connecting piece, 6-second connecting piece and 7-battery cell. DETAILED DESCRIPTION

[0026] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.

[0027] Example

[0028] like Figure 1-4 As shown, this embodiment discloses a CCS acquisition component, including a plastic bracket 1, a flexible circuit board 2, a temperature sensor 3 and a bus 4, the plastic bracket 1 includes a bracket body 11, a first clamping portion 12 and a second clamping portion 13, a hollow groove 14 is provided in the middle of the bracket body 11, the first clamping portion 12 is provided on the upper part of the side wall of the bracket body 11, the second clamping portion 14 is provided on the lower end surface of the bracket body 11, a clamping groove 15 for clamping the bus 4 is formed between the first clamping portion 12 and the second clamping portion 13, the flexible circuit board 2 and the temperature sensor 3 are provided in the hollow groove 14, the temperature sensor 3 is provided on the upper end surface of the flexible circuit board 2 and is electrically connected to the flexible circuit board 2. By setting the hollow groove 14, the flexible circuit board 2 and the temperature sensor 3 are installed in the hollow groove 14, which improves the connection stability between the temperature sensor 3 and the plastic bracket 1, and can prevent the temperature sensor 3 from falling off the plastic bracket 1; by setting the first clamping portion 12 and the second clamping portion 13, the flexible circuit board 2 and the temperature sensor 3 are stably installed on the bus 4 through the plastic bracket 1, so that the temperature sensor 3 can collect the temperature of the bus 4.

[0029] Furthermore, the busbar 4 is provided with a limiting hole 41 adapted to the first clamping portion 12. By providing the limiting hole 41, the first clamping portion 12 is limited. When the busbar 4 is clamped in the clamping groove 15, the first clamping portion 12 is clamped in the limiting hole 41, and the busbar 4 is not easy to fall off from the plastic bracket 1, thereby improving the stability of the installation of the CCS collection component.

[0030] Further, the lower end surface of the first clamping portion 12 is provided with a guiding inclined surface 16 facing the busbar 4, and the guiding inclined surface 16 is inclined upward along the direction of the limiting groove 17, and the guiding inclined surface 16 is used to guide the first clamping portion 12 to be clamped in the limiting hole 41. By providing the guiding inclined surface 16, during the installation of the busbar 4, the busbar 4 can follow the guiding inclined surface 16, so that the first clamping portion 12 can be clamped in the limiting hole 41.

[0031] Furthermore, the CCS acquisition component also includes a first connector 5 and a second connector 6, wherein the first connector 5 is used to connect the flexible circuit board 2 and the temperature sensor 3 to the plastic bracket 1, and the second connector 6 is used to connect the CCS acquisition component to an external component.

[0032] Furthermore, a limiting groove 17 is provided on the side of the second clamping portion 13 facing away from the busbar 4, and the limiting groove 17 is used to limit the position of the second connector 6. By providing the limiting groove 17, during the installation process of the CCS collection component, a positioning function is played, and the second connector 6 can be inserted into the limiting groove 17 before assembly, which can avoid the second connector 6 from being pasted and skewed, thereby improving the reliability and assembly efficiency of the CCS collection component.

[0033] Furthermore, the number of the first clamping parts 12 is two, the number of the second clamping parts 13 is at least two, the two first clamping parts 12 are respectively arranged on the upper parts of the two opposite side walls of the bracket body 11, at least one second clamping part 13 is arranged on one side of the lower end surface of the bracket body 11, and at least one second clamping part 13 is arranged on the other side of the lower end surface of the bracket body 11, and a clamping groove 15 for clamping with the bus 4 is formed between the first clamping part 12 and the second clamping part 13 located on the same side of the first clamping part 12.

[0034] Furthermore, the number of the first clamping parts 12 is two, and the number of the second clamping parts 13 is four. The two first clamping parts 12 are respectively arranged on the upper parts of the two opposite side walls of the bracket body 11, and the four second clamping parts 13 are all arranged on the lower end surface of the bracket body 11 and are surrounded to form a limiting groove 17 with one end open. The two second clamping parts 13 are arranged on one side of the lower end surface of the bracket body 11, and the two second clamping parts 13 are arranged on the other side of the lower end surface of the bracket body 11. A clamping groove 15 for clamping with the bus 4 is formed between the first clamping part 12 and the corresponding second clamping part 13.

[0035] Furthermore, the first connecting member 5 is UV glue, and the second connecting member 6 is silicone foam. UV glue has good surface drying, impact resistance and vibration resistance, which can not only protect the temperature sensor 3, but also fix the plastic bracket 1 to prevent the plastic bracket 1 from moving. The silicone foam can not only connect the CCS acquisition component with the external component, but also support the temperature sensor 3 to avoid damage to the temperature sensor 3 due to rigid contact, play a buffering and shock absorbing role, and avoid failure of the temperature sensor.

[0036] Furthermore, the busbar 4 is an aluminum busbar.

[0037] like Figure 1-5 As shown, this embodiment also discloses a battery pack, including a battery cell 7 and the above-mentioned CCS collection component, wherein the CCS collection component is arranged on the top of the battery cell 7 and is electrically connected to the battery cell 7, and the CCS collection component is used to collect the surface temperature of the battery cell 7.

[0038] The assembly process of the battery pack in this embodiment is as follows: first, the temperature sensor 3 is installed on the upper end surface of the flexible circuit board 2 by welding; then, the flexible circuit board 2 and the temperature sensor 3 are installed in the hollow groove 14 by the first connecting member 5, so that the flexible circuit board 2 and the temperature sensor 3 are fixedly connected to the plastic bracket 1; then, the bus bar 4 is clamped in the clamping groove 15, so that the bus bar 4 is fixedly connected to the plastic bracket 1, and then, the CCS collection component is installed on the top of the battery cell 7 by the second connecting member 6, so that the surface temperature of the battery cell 7 can be collected. The assembly process is simple and fast, and meets the demand for temperature collection of the battery cell 7.

[0039] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there will be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A CCS acquisition component, characterized in that: It includes a plastic bracket, a flexible circuit board, a temperature sensor and a bus. The plastic bracket includes a bracket body, a first clamping part and a second clamping part. A hollow groove is provided in the middle of the bracket body. The first clamping part is provided on the upper part of the side wall of the bracket body, and the second clamping part is provided on the lower end surface of the bracket body. A clamping groove for the bus to be clamped is formed between the first clamping part and the second clamping part. The flexible circuit board and the temperature sensor are provided in the hollow groove. The temperature sensor is provided on the upper end surface of the flexible circuit board and is electrically connected to the flexible circuit board.

2. A CCS acquisition component according to claim 1, characterized in that: The busbar is provided with a limiting hole matched with the first clamping portion.

3. A CCS acquisition component according to claim 2, characterized in that: The lower end surface of the first clamping portion is provided with a guiding inclined surface facing the bus bar, and the guiding inclined surface is used to guide the first clamping portion to be clamped in the limiting hole.

4. A CCS acquisition component according to claim 1, characterized in that: The CCS acquisition component also includes a first connector and a second connector. The first connector is used to connect the flexible circuit board and the temperature sensor to the plastic bracket, and the second connector is used to connect the CCS acquisition component to an external component.

5. A CCS acquisition component according to claim 4, characterized in that: A limiting groove is provided on a side of the second clamping portion facing away from the bus bar, and the limiting groove is used to limit the position of the second connecting member.

6. A CCS acquisition component according to claim 4, characterized in that: The first connecting member is UV glue, and the second connecting member is silicone foam.

7. A CCS acquisition component according to claim 1, characterized in that: The busbar is an aluminum busbar.

8. A battery pack, characterized in that: It comprises a battery cell and a CCS collection component as claimed in any one of claims 1 to 7, wherein the CCS collection component is arranged on the top of the battery cell and is electrically connected to the battery cell, and the CCS collection component is used to collect the surface temperature of the battery cell.