Novel storage type machine head for producing plastic products
By designing multi-layer shunt members and thickness adjustment components in the plastic forming head, the problem of difficulty in producing multi-layered plastic containers in the traditional head is solved, and versatile and long-life plastic container molding is achieved.
Patent Information
- Application Number
- CN202421752279.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Traditional hollow molding machines are difficult to produce plastic containers with multi-layer structures, and cannot meet the market's needs for multi-functional resistance such as ultraviolet rays, anti-aging, impact resistance, leakage resistance, and anti-static electricity.
A new type of storage machine head is designed, and multi-layered splitting members, mouth molds and core molds are provided in the cylinder, and the thickness of the material injection and thickness adjustment components are used to adjust the material blasting to achieve multi-layer plastic one-time molding.
It achieves the tight fit and uniform thickness of multi-layer plastic containers, and has multifunctional resistance to UV, anti-aging, impact, leakage, and anti-static, extending the service life of plastic containers.
Smart Images

Figure CN222832331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic molding, in particular to a novel material storage type machine head for producing plastic products. Background Art
[0002] As people's living and production requirements continue to improve, the volume of hollow plastic containers required by people is getting larger and larger, and the quality requirements for containers are getting higher and higher. For example, multi-layer plastic barrels and plastic automobile fuel tanks.
[0003] At present, people have higher and higher requirements for the function and durability of large plastic containers, which can be achieved by dividing the container wall into different layers. Plastic oil tanks manufactured by traditional methods have uneven thickness, unstable quality, and are easily corroded and leaky. In combination with the development needs of the domestic market and the requirements of practical applications, plastic oil tanks can be manufactured into three layers, with an inner anti-static layer, an outer anti-ultraviolet layer, and a middle layer of high-pressure polyethylene. However, traditional blow molding machines can generally only produce products with fewer layers, and cannot achieve the multifunctional requirements of anti-ultraviolet, anti-aging, adding secondary materials to reduce costs, impact resistance, single-layer barrier, double-layer barrier, anti-leakage, anti-static, cleanliness, etc., and are increasingly unable to meet market demand.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model aims to provide a new type of storage type machine head for producing plastic products.
[0006] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a new type of storage type machine head for producing plastic products, including a material cylinder, a material plug body is arranged in the material cylinder, and a multi-layer diversion component is arranged in the material plug body. A mouth mold is installed at the bottom end of the material cylinder, a core mold is installed in the mouth mold, and a core lifting rod is installed at the center of the core mold. The top of the core lifting rod passes through the material cylinder and is connected to a material injection thickness adjustment component. Four groups of plungers are installed on the material cylinder, and one end of the plunger is connected to a plunger driving cylinder. The material cylinder is respectively provided with a first layer plastic feed port, a second layer and a sixth layer plastic feed port, a third layer and a seventh layer plastic feed port, a fourth layer and an eighth layer plastic feed port, a fifth layer and a ninth layer plastic feed port, and a tenth layer plastic feed port.
[0007] Preferably, a cylinder flange is installed at the top of the cylinder, a guide plate is installed on the cylinder flange, a top plate is connected to the guide plate via a guide plate fixing rod, and the top plate is connected to the bottom of the thickness adjustment component.
[0008] Preferably, the multi-layer diversion component is composed of diverter fluid one, diverter fluid two, diverter fluid three, diverter fluid four, diverter fluid five, diverter fluid six, diverter fluid seven, diverter fluid eight, diverter fluid nine and diverter fluid ten, and diverter fluid one, diverter fluid two, diverter fluid three, diverter fluid four, diverter fluid five, diverter fluid six, diverter fluid seven, diverter fluid eight, diverter fluid nine and diverter fluid ten are all provided with mutually independent flow channels.
[0009] Preferably, the injection thickness adjustment component includes an injection cylinder and a thickness adjustment cylinder, a lower cylinder cover is installed at the bottom of the injection cylinder, a cylinder flange is connected to the bottom of the lower cylinder cover, and the cylinder flange is connected to the top plate.
[0010] Preferably, a middle cylinder cover is installed on the injection cylinder, the thickness adjusting cylinder is installed on the top of the middle cylinder cover, and the top of the thickness adjusting cylinder is connected to the upper cylinder cover.
[0011] Preferably, head seats are connected to both sides of the material cylinder, and a connecting rod is connected between the head seat and the cylinder flange.
[0012] The utility model provides a new type of storage type machine head for producing plastic products, and the beneficial effects are as follows:
[0013] By arranging a plug body in the material cylinder and arranging a multi-layer diversion component in the plug body, the effect of multi-layer diversion can be achieved. A mouth mold is installed at the bottom of the material cylinder, and a core mold is installed in the mouth mold. A core lifting rod is installed at the center of the core mold. The size of the gap between the core mold and the mouth mold can be changed by driving the core lifting rod through the injection thickness adjustment component, so as to achieve the effect of adjusting the thickness of the material blank. The plunger drives the oil cylinder to drive the plunger to open or close the entrance of the four layers of plastic, so as to achieve the purpose of producing six to ten layers of products. The first layer plastic feed port, the second and sixth layer plastic feed port, the third and seventh layer plastic feed port, the fourth and eighth layer plastic feed port, the fifth and ninth layer plastic feed port are respectively arranged on the material cylinder. The material port and the tenth layer plastic feed port, each of which is connected to the extruder to provide molten plastic fluid. The utility model can produce six, seven, eight, nine and ten layers of effects as needed, and the multi-layer plastic is formed at one time, and the layers of plastic are tightly fitted, firm and leak-proof, and the versatility of the plastic container is realized. During the injection process, the molding die can be adjusted by using the injection thickness adjustment component, and then the thickness of the molded plastic can be adjusted, so that the thickness of the multi-layer blank can be uniform. After extrusion molding, the multi-layer blank is tightly combined to achieve the functions of anti-ultraviolet, anti-aging, anti-impact, single-layer barrier, double-layer barrier, anti-leakage and anti-static, thereby extending the service life of the plastic container. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a front view of a new type of storage type die head for producing plastic products according to an embodiment of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a new type of storage type die head for producing plastic products in a full material state according to an embodiment of the utility model;
[0017] Figure 3 It is a structural schematic diagram of a new type of storage type die head for producing plastic products in a hollow material state according to an embodiment of the utility model;
[0018] Figure 4 It is an enlarged view of the M position in a new type storage type machine head for producing plastic products according to an embodiment of the utility model.
[0019] In the figure:
[0020] 1. Cylinder; 2. Plug body; 3. Mouth mold; 4. Core mold; 5. Core lifting rod; 6. Plunger; 7. Plunger driving cylinder; 8. First layer plastic feed port; 9. Second and sixth layer plastic feed ports; 10. Third and seventh layer plastic feed ports; 11. Fourth and eighth layer plastic feed ports; 12. Fifth and ninth layer plastic feed ports; 13. Tenth layer plastic feed port; 14. Cylinder flange; 15. Guide plate; 16. Guide plate Fixed rod; 17, top plate; 18, distributor fluid one; 19, distributor fluid two; 20, distributor fluid three; 21, distributor fluid four; 22, distributor fluid five; 23, distributor fluid six; 24, distributor fluid seven; 25, distributor fluid eight; 26, distributor fluid nine; 27, distributor fluid ten; 28, injection cylinder; 29, thickness adjustment cylinder; 30, lower cylinder cover; 31, cylinder flange; 32, middle cylinder cover; 33, upper cylinder cover; 34, head seat; 35, connecting rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 The utility model provides a new type of storage type machine head for producing plastic products, including a material cylinder 1, a material plug body 2 is arranged in the material cylinder 1, and a multi-layer diversion component is arranged in the material plug body 2. By arranging the material plug body 2 in the material cylinder 1 and arranging the multi-layer diversion component in the material plug body 2, the effect of multi-layer diversion can be achieved. A mouth die 3 is installed at the bottom end of the material cylinder 1, a core die 4 is installed in the mouth die 3, and a core lifting rod 5 is installed at the center of the core die 4. The top of the core lifting rod 5 passes through the material cylinder 1 and is connected with an injection thickness adjustment component. The mouth die 3 is installed at the bottom end of the material cylinder 1, and the core die 4 is installed in the mouth die 3, and the core lifting rod 5 is installed at the center of the core die 4. By driving the core lifting rod 5 by the injection thickness adjustment component, the size of the gap between the core die 4 and the mouth die 3 can be changed, thereby achieving the effect of adjusting the thickness of the material embryo. There are four groups of plungers 6, and one end of each of the plungers 6 is connected to a plunger driving cylinder 7. The material cylinder 1 is respectively provided with a first-layer plastic feed port 8, a second-layer and a sixth-layer plastic feed port 9, a third-layer and a seventh-layer plastic feed port 10, a fourth-layer and an eighth-layer plastic feed port 11, a fifth-layer and a ninth-layer plastic feed port 12, and a tenth-layer plastic feed port 13. The plunger driving cylinder 7 drives the plunger 6 to open or close the entrance of the four layers of plastic to achieve the purpose of producing six to ten layers of products. The material cylinder 1 is respectively provided with a first-layer plastic feed port 8, a second-layer and a sixth-layer plastic feed port 9, a third-layer and a seventh-layer plastic feed port 10, a fourth-layer and an eighth-layer plastic feed port 11, a fifth-layer and a ninth-layer plastic feed port 12, and a tenth-layer plastic feed port 13, and each feed port is connected to an extruder to provide a molten plastic fluid.
[0023] In one embodiment, please refer to the attached manual. Figure 1 As shown, a cylinder flange 14 is installed at the top of the cylinder 1, a guide plate 15 is installed on the cylinder flange 14, a top plate 17 is connected to the guide plate 15 via a guide plate fixing rod 16, and the top plate 17 is connected to the bottom of the thickness adjustment component. The guide plate 15 is installed by the cylinder flange 14, and the guide plate 15 and the top plate 17 are connected by the guide plate fixing rod 16, so that the guide plate 15 is connected to the thickness adjustment component.
[0024] In one embodiment, please refer to the attached manual. Figure 1 and Figure 3As shown, the multi-layer flow dividing component is composed of a flow dividing fluid 18, a flow dividing fluid 2 19, a flow dividing fluid 3 20, a flow dividing fluid 4 21, a flow dividing fluid 5 22, a flow dividing fluid 6 23, a flow dividing fluid 7 24, a flow dividing fluid 8 25, a flow dividing fluid 9 26 and a flow dividing fluid 10 27, and independent flow channels are arranged on the flow dividing fluid 1 18, the flow dividing fluid 2 19, the flow dividing fluid 3 20, the flow dividing fluid 4 21, the flow dividing fluid 5 22, the flow dividing fluid 6 23, the flow dividing fluid 7 24, the flow dividing fluid 8 25, the flow dividing fluid 9 26 and the flow dividing fluid 10 27. Independent flow channels are arranged on the flow dividing fluid 1 18, the flow dividing fluid 2 19, the flow dividing fluid 3 20, the flow dividing fluid 4 21, the flow dividing fluid 5 22, the flow dividing fluid 6 23, the flow dividing fluid 7 24, the flow dividing fluid 8 25, the flow dividing fluid 9 26 and the flow dividing fluid 10 27, so as to facilitate the independent flow of plastics in a molten state through the independent flow channels.
[0025] In one embodiment, please refer to the attached manual. Figure 1-2 As shown, the injection and thickness adjustment assembly includes an injection cylinder 28 and a thickness adjustment cylinder 29. A lower cylinder cover 30 is installed at the bottom of the injection cylinder 28. A cylinder flange 31 is connected to the bottom of the lower cylinder cover 30, and the cylinder flange 31 is connected to the top plate 17. A middle cylinder cover 32 is installed on the injection cylinder 28. The thickness adjustment cylinder 29 is installed on the top of the middle cylinder cover 32. The top of the thickness adjustment cylinder 29 is connected to the upper cylinder cover 33. The headstock 34 is connected to both sides of the cylinder 1. A connecting rod 35 is connected between the headstock 34 and the cylinder flange 31. The thickness adjustment cylinder 29 is set to act on the core lifting rod 5 and the core mold 4, so as to adjust the size of the gap between the die 3 and the core mold 4, so as to achieve the effect of adjusting the thickness of the blank.
[0026] In actual application, each feed port is connected to an extruder. The material plug is composed of a material cylinder and flow dividers 1, 2, 3, 4, 5, 6, 7, 8, 9, and 10. Each flow divider has a flow channel for each layer of plastic to flow. The flow channels are independent of each other. When the plastic is in the extruder screw, it is heated and becomes a molten state.
[0027] When the material is empty, the first layer of plastic enters from the first layer plastic feed port 8, reaches the flow channel between the plug body 2 and the flow divider 18 under the pressure of the extruder, flows downward along the flow channel to point A, and enters the storage chamber from here;
[0028] The second and sixth layers of plastic enter from the second and sixth layers of plastic feed ports 9. When the plunger 6 is in the open state, the plastic enters the flow channels of the second and sixth layers respectively, and flows downward to points B and F, and enters the storage chamber. When the plunger drive cylinder 7 drives the plunger 6 to be in the closed state, the plastic can only enter the flow channel of the second layer of plastic, and the plastic can only enter the storage chamber from point B.
[0029] The third and seventh layers of plastic enter from the third and seventh layers of plastic feed ports 10. When the plunger 6 is in the open state, the plastic enters the flow channels of the third and seventh layers respectively, and flows downward to points C and G, and enters the storage chamber. When the plunger drive cylinder 7 drives the plunger 6 to be in the closed state, the plastic can only enter the flow channel of the third layer of plastic, and the plastic can only enter the storage chamber from point C.
[0030] The fourth and eighth layers of plastic enter from the fourth and eighth layers of plastic feed ports 11. When the plunger 6 is in the open state, the plastic enters the flow channels of the fourth and eighth layers respectively, and flows downward to points D and H, and enters the storage chamber. When the plunger drive cylinder 7 drives the plunger 6 to be in the closed state, the plastic can only enter the flow channel of the fourth layer of plastic, and the plastic can only enter the storage chamber from point D.
[0031] The fifth and ninth layers of plastic enter from the fifth and ninth layers of plastic feed ports 12. When the plunger 6 is in the open state, the plastic enters the flow channels of the fifth and ninth layers respectively, and flows downward to points E and I, and enters the storage chamber. When the plunger drive cylinder 7 drives the plunger 6 to be in the closed state, the plastic can only enter the flow channel of the fifth layer of plastic, and the plastic can only enter the storage chamber from point E.
[0032] The tenth layer of plastic enters from the tenth layer plastic feed port 13, and under the pressure of the extruder, reaches the flow channel between the splitter fluid nine 26 and the splitter fluid ten 27 and flows downward along the flow channel to point J, from where it enters the storage chamber;
[0033] When all the extruders extrude materials at the same time, each layer of plastic enters the storage chamber at the same time. In this process, the frequency converter that controls the speed of each extruder can be adjusted to control the extrusion amount of each layer of plastic, thereby controlling the thickness of each layer of plastic; as the amount of plastic in the storage chamber increases, the plug body 2 will rise under the action of the plastic until it reaches the highest point, completing the storage process. The machine head can use the plunger to drive the oil cylinder 7 to drive the plunger 6 to open and close the entrance of the four layers of plastic; achieving the effect of producing six, seven, eight, nine and ten layers according to needs;
[0034] After the material storage process is completed, the injection cylinder 28 starts to inject material, and the injection piston acts on the injection piston rod, the push rod (multiple rods evenly distributed), and the material plug body 2 to inject material downward until the lowest end, completing the injection process; during the entire injection process, the thickness adjustment cylinder 29 adjusts the thickness of the blank by acting on the core lifting rod 5 and the core mold 4 to adjust the size of the gap between the mouth mold 3 and the core mold 4.
[0035] The utility model can produce six, seven, eight, nine and ten layers as needed, and realizes one-time molding of multi-layer plastics. The layers of plastics are tightly fitted to each other, firm and leak-proof, and the versatility of the plastic container is realized. During the injection process, the molding die can be adjusted by using an injection thickness adjustment component, thereby adjusting the thickness of the molded plastic, so that the thickness of the multi-layer blank can be made uniform. After extrusion molding, the multi-layer blank is tightly combined to realize the functions of UV resistance, aging resistance, impact resistance, single-layer barrier, double-layer barrier, leakage prevention and anti-static, thereby extending the service life of the plastic container.
[0036] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A new type of storage head for producing plastic products, characterized in that: The invention comprises a material cylinder (1), wherein a material plug body (2) is arranged in the material cylinder (1), wherein a multi-layer flow diversion component is arranged in the material plug body (2), wherein a mouth die (3) is installed at the bottom end of the material cylinder (1), wherein a core die (4) is installed in the mouth die (3), wherein a core lifting rod (5) is installed at the center of the core die (4), wherein the top of the core lifting rod (5) passes through the material cylinder (1) and is connected to a material injection thickness adjustment component, wherein four groups of plungers (6) are installed on the material cylinder (1), and one end of each of the plungers (6) is connected to a plunger driving oil cylinder (7), and wherein the material cylinder (1) is respectively provided with a first-layer plastic feed port (8), a second-layer and a sixth-layer plastic feed port (9), a third-layer and a seventh-layer plastic feed port (10), a fourth-layer and an eighth-layer plastic feed port (11), a fifth-layer and a ninth-layer plastic feed port (12), and a tenth-layer plastic feed port (13).
2. A novel storage type die head for producing plastic products according to claim 1, characterized in that: A cylinder flange (14) is installed at the top of the cylinder (1), a guide plate (15) is installed on the cylinder flange (14), a top plate (17) is connected to the guide plate (15) via a guide plate fixing rod (16), and the top plate (17) is connected to the bottom of the thickness adjustment component.
3. A new type of storage head for producing plastic products according to claim 2, characterized in that: The multi-layer flow dividing component is composed of flow dividing fluid one (18), flow dividing fluid two (19), flow dividing fluid three (20), flow dividing fluid four (21), flow dividing fluid five (22), flow dividing fluid six (23), flow dividing fluid seven (24), flow dividing fluid eight (25), flow dividing fluid nine (26) and flow dividing fluid ten (27), and each of the flow dividing fluid one (18), flow dividing fluid two (19), flow dividing fluid three (20), flow dividing fluid four (21), flow dividing fluid five (22), flow dividing fluid six (23), flow dividing fluid seven (24), flow dividing fluid eight (25), flow dividing fluid nine (26) and flow dividing fluid ten (27) is provided with mutually independent flow channels.
4. A new type of storage head for producing plastic products according to claim 3, characterized in that: The injection thickness adjustment component comprises an injection cylinder (28) and a thickness adjustment cylinder (29); a lower cylinder cover (30) is installed at the bottom of the injection cylinder (28); a cylinder flange (31) is connected to the bottom of the lower cylinder cover (30); and the cylinder flange (31) is connected to the top plate (17).
5. A new type of storage head for producing plastic products according to claim 4, characterized in that: The injection cylinder (28) is provided with a middle cylinder cover (32), the thickness adjustment cylinder (29) is installed on the top of the middle cylinder cover (32), and the top of the thickness adjustment cylinder (29) is connected to an upper cylinder cover (33).
6. A new type of storage head for producing plastic products according to claim 5, characterized in that: The two sides of the material cylinder (1) are connected with a headstock (34), and a connecting rod (35) is connected between the headstock (34) and the cylinder flange (31).