High-adaptability pneumatic high-speed sorting mechanism

Abstract

The utility model discloses a high-adaptability pneumatic high-speed sorting mechanism, and relates to the technical field of sorting equipment. The air gun assemblies comprise connecting plates, the connecting plates are fixedly connected with the connecting blocks through bolts, lifting plates are fixedly connected to the sides, away from the connecting blocks, of the connecting plates, high-frequency electromagnetic valves are rotatably connected to the lower portions of the lifting plates, and air spraying heads are fixedly connected to the sides, close to the connecting blocks, of the high-frequency electromagnetic valves. A plurality of material collecting boxes are slidably connected to an inner cavity of the supporting frame. Through cooperation of the connecting block and the multiple air gun assemblies, the positions of the air gun assemblies can be adjusted according to different workpieces, the connecting plate is fixedly connected with the lifting plate through the bolts, so that the position height of the lifting plate can be adjusted according to the workpieces of different heights, the lifting plate is rotationally connected with the high-frequency electromagnetic valve, and the high-frequency electromagnetic valve is arranged on the lifting plate. Therefore, the mounting angle of the high-frequency electromagnetic valve can be adjusted according to requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of sorting equipment, in particular to a highly adaptable pneumatic high-speed sorting mechanism. Background Art

[0002] With the rapid progress of the manufacturing industry, the sorting system is an indispensable part of the entire production process. Its performance and expression directly affect the company's operational efficiency and market competitiveness. In particular, how to quickly and accurately classify and summarize the workpieces according to various complex requirements after the workpieces have completed strict inspection has become a key challenge that the industry needs to solve urgently.

[0003] However, the traditional sorting method relies too much on manual sorting, and the disadvantages of this method are gradually emerging. First, manual sorting is inefficient and cannot meet the high efficiency and high speed requirements of modern manufacturing and logistics industries. When the order volume surges and the product variety increases, manual sorting is often difficult to cope with, resulting in a lag in sorting speed and affecting the overall production progress. Secondly, manual sorting also increases the labor intensity of workers. Long-term repetitive labor not only makes workers feel tired, but also may lead to a decline in work quality and efficiency. At the same time, for some heavy or irregularly shaped workpieces, manual sorting also has certain safety hazards, increasing the risk of work-related accidents. Therefore, it is particularly important to develop a highly adaptable and efficient automatic sorting mechanism. Utility Model Content

[0004] The purpose of the utility model is to provide a highly adaptable pneumatic high-speed sorting mechanism to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A highly adaptable pneumatic high-speed sorting mechanism comprises a base plate; a support frame is fixedly connected to the upper end of the base plate, a main air intake valve is fixedly connected to the upper part of the support frame, a pressure regulating valve with a gauge is fixedly connected to the upper part of the support frame, a fixed block is fixedly connected to the side of the support frame away from the main air intake valve, a connecting block is fixedly connected to the lower end of the fixed block, a plurality of air gun assemblies are fixedly connected to the connecting block in an annular array, the air gun assembly comprises a connecting plate, the connecting plate and the connecting block are fixedly connected by bolts, a lifting plate is fixedly connected to the side of the connecting plate away from the connecting block, a high-frequency solenoid valve is rotatably connected to the lower part of the lifting plate, a jet head is fixedly connected to the side of the high-frequency solenoid valve close to the connecting block, a plurality of material receiving boxes are slidably connected to the inner cavity of the support frame, a rubber plate 2 is fixedly connected to the inner cavity of the material receiving box, a baffle assembly is arranged on the upper part of the inner cavity of the material receiving box, and the baffle assembly is used to slow down the speed at which workpieces enter.

[0007] A further improvement of the technical solution of the utility model is that the second rubber plate is arranged obliquely and is made of rubber material.

[0008] The above technical solution is adopted, in which the rubber plate 2 is arranged at an angle, so that the workpiece falling on the surface of the rubber plate 2 can quickly slide to the bottom wall of the inner cavity of the material receiving box, thereby reducing the residence time of the workpiece on the surface of the rubber plate 2. The rubber plate 2 is made of rubber material. Since rubber has elasticity and flexibility, the rubber plate 2 can be used to absorb the impact force of the workpiece when it falls, thereby reducing the damage to the surface of the workpiece.

[0009] A further improvement of the technical solution of the utility model is that a plurality of screw holes are provided in an annular array on one side of the connecting block away from the main air intake valve.

[0010] The above technical solution is adopted, in which a plurality of screw holes are opened on the side of the connecting block away from the main air intake valve, so that the positions of a plurality of air gun components can be adjusted as needed through the cooperation of bolts and nuts, thereby improving the flexibility of the device during sorting.

[0011] A further improvement of the technical solution of the utility model is that: the baffle assembly includes an outer shell, the upper end of the outer shell is fixedly connected to the top wall of the inner cavity of the material receiving box, the middle part of the outer shell is rotatably connected with a threaded rod, the upper end of the threaded rod penetrates the inner cavity of the material receiving box and extends to the outer surface of the material receiving box, and the threaded rod is rotatably connected to the material receiving box, the lower end of the threaded rod is threadedly connected to a rubber plate, and the rubber plate is slidably connected to the outer shell.

[0012] The above technical solution is adopted, in which the threaded rod is threadedly connected to the rubber plate 1, so that the threaded rod can be rotated to drive the rubber plate 1 to slide in the inner cavity of the shell, so that the position height of the rubber plate 1 can be adjusted according to workpieces of different heights.

[0013] A further improvement of the technical solution of the utility model is that a T-shaped block is symmetrically fixedly connected to the upper part of the rubber plate 1, and the rubber plate 1 is made of rubber material.

[0014] By adopting the above technical solution, the position of the rubber plate 1 can be limited by the T-block to prevent the rubber plate 1 from deviating from the track when moving. The rubber plate 1 is made of rubber material, so when the rubber plate 1 is used to block the workpiece, the impact force when the workpiece collides with the rubber plate 1 can be reduced, and damage to the surface of the workpiece can be reduced or even avoided.

[0015] A further improvement of the technical solution of the utility model is that a second slide groove is provided at the lower part of the lifting plate, and the second slide groove is arc-shaped.

[0016] The above technical solution is adopted, in which the second slide groove is set to an arc shape, so that the high-frequency solenoid valve can be rotated according to different needs, and the angle and various directions can be adjusted.

[0017] A further improvement of the technical solution of the utility model is that: a plurality of slide grooves 1 are provided on the upper end of the bottom plate, and the slide grooves 1 are slidably connected with the material receiving box.

[0018] The above technical solution is adopted, in which a slide groove 1 is provided to facilitate the sliding of the material receiving box in the inner cavity of the support frame, so that the moving position of the material receiving box can be guided and limited.

[0019] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0020] 1. The utility model provides a highly adaptable pneumatic high-speed sorting mechanism. Through the cooperation of a connecting block and a plurality of air gun assemblies, the position of the air gun assembly can be adjusted according to different workpieces. The connecting plate and the lifting plate are fixedly connected by bolts, so that the position height of the lifting plate can be adjusted according to workpieces of different heights. The lifting plate is rotatably connected to the high-frequency solenoid valve, so that the high-frequency solenoid valve can adjust its own installation angle according to needs. Then, with the cooperation of the high-frequency solenoid valve and the nozzle, high-efficiency action can be achieved, which can improve the sorting efficiency of the device. The baffle assembly can block the workpieces sorted and transported to the inner cavity of the receiving box by the air gun assembly, thereby slowing down the speed and impact force of the workpieces entering the inner cavity of the receiving box. At the same time, with the cooperation of the baffle assembly and the rubber plate 2, the damage to the surface of the workpiece during the workpiece sorting can be reduced, thereby improving the practicability and universality of the device.

[0021] 2. The utility model provides a highly adaptable pneumatic high-speed sorting mechanism, which is threadedly connected to the rubber plate one through a threaded rod, so that the rubber plate one can be driven to slide in the inner cavity of the shell by rotating the threaded rod, so that the position height of the rubber plate one can be adjusted according to workpieces of different heights, so that the rubber plate one can block workpieces of different sizes. Since the rubber plate two and the rubber plate one are made of rubber material, the impact force when the workpiece collides with the rubber plate two and the rubber plate one can be reduced when sorting the workpiece, and the damage to the surface of the workpiece can be reduced or even avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model will be further described below in conjunction with the accompanying drawings.

[0023] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0024] Figure 2 It is a front view of the overall structure of the utility model;

[0025] Figure 3 This is a rear view of the overall structure of the utility model;

[0026] Figure 4 It is a schematic diagram of the air gun assembly of the utility model;

[0027] Figure 5 This is a schematic diagram of a material receiving box of the utility model;

[0028] Figure 6 It is a schematic diagram of the connection block of the utility model;

[0029] Figure 7 This is a schematic diagram of a baffle assembly of the utility model;

[0030] Figure 8 This is a schematic diagram of a rubber sheet of the utility model;

[0031] Fig. 9 It is a schematic diagram of the bottom plate of the utility model;

[0032] In the figure: 1. bottom plate; 11. slideway 1; 2. support frame; 3. main air inlet valve; 4. pressure regulating valve with gauge; 5. fixing block; 6. connecting block; 61. screw hole; 7. air gun assembly; 71. connecting plate; 72. lifting plate; 721. slideway 2; 73. high-frequency solenoid valve; 74. nozzle; 8. collecting box; 81. rubber sheet 2; 82. baffle assembly; 821. shell; 822. threaded rod; 823. rubber sheet 1. DETAILED DESCRIPTION

[0033] The present invention is further described in detail below in conjunction with the embodiments:

[0034] Example 1

[0035] like Figure 1-9 As shown, the utility model provides a highly adaptable pneumatic high-speed sorting mechanism, including a base plate 1; a support frame 2 is fixedly connected to the upper end of the base plate 1, a main air intake valve 3 is fixedly connected to the upper part of the support frame 2, a pressure regulating valve 4 with a meter is fixedly connected to the upper part of the support frame 2, a fixed block 5 is fixedly connected to the side of the support frame 2 away from the main air intake valve 3, a connecting block 6 is fixedly connected to the lower end of the fixed block 5, a plurality of air gun assemblies 7 are fixedly connected to the connecting block 6 in a ring array, the air gun assembly 7 includes a connecting plate 71, the connecting plate 71 is fixedly connected to the connecting block 6 by bolts, a lifting plate 72 is fixedly connected to the side of the connecting plate 71 away from the connecting block 6, a high-frequency solenoid valve 73 is rotatably connected to the lower part of the lifting plate 72, a jet head 74 is fixedly connected to the side of the high-frequency solenoid valve 73 close to the connecting block 6, a plurality of material receiving boxes 8 are slidably connected to the inner cavity of the support frame 2, a rubber plate 81 is fixedly connected to the inner cavity of the material receiving box 8, a baffle assembly 82 is arranged on the upper part of the inner cavity of the material receiving box 8, and the baffle assembly 82 is used to slow down the speed at which the workpiece enters.

[0036] In this embodiment, the entire mechanism can be supported and connected by the base plate 1, the main air intake valve 3 and the pressure regulating valve with meter 4 can be supported by the support frame 2, the gas entry can be controlled by the main air intake valve 3, the gas flow of each air pipe can be adjusted as needed by the pressure regulating valve with meter 4, the connecting block 6 can be connected by the fixing block 5, and a plurality of air gun assemblies 7 can be connected by the connecting block 6, and the position height of the lifting plate 72 can be adjusted according to workpieces of different heights through the cooperation of the connecting plate 71 and the lifting plate 72, and the jet head 74 can be controlled to quickly sort the workpieces and blow the workpieces into the inner cavity of the receiving box 8 through the cooperation of the high-frequency solenoid valve 73 and the jet head 74, so as to control the jet head 74 to quickly sort the workpieces and blow the workpieces into the inner cavity of the receiving box 8, and the sorted workpieces can be collected by the receiving box 8, and the speed and impact force of the workpieces entering the inner cavity of the receiving box 8 can be slowed down through the cooperation of the rubber plate 81 and the baffle assembly 82.

[0037] Example 2

[0038] like Figure 5 , Figure 7 , Figure 8 , Fig. 9 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the rubber plate 81 is inclined and made of rubber material, the baffle assembly 82 includes an outer shell 821, the upper end of the outer shell 821 is fixedly connected to the top wall of the inner cavity of the material receiving box 8, the middle part of the outer shell 821 is rotatably connected with a threaded rod 822, the upper end of the threaded rod 822 penetrates the inner cavity of the material receiving box 8 and extends to the outer surface of the material receiving box 8, and the threaded rod 822 is rotatably connected to the material receiving box 8, the lower end of the threaded rod 822 is threadedly connected with a rubber plate 823, the rubber plate 823 is slidably connected to the outer shell 821, the upper part of the rubber plate 823 is symmetrically fixedly connected with a T-block, the rubber plate 823 is made of rubber material, and a plurality of slide grooves 11 are opened at the upper end of the bottom plate 1, and the slide grooves 11 are slidably connected to the material receiving box 8.

[0039] In this embodiment, when the workpieces need to be sorted, the position of the rubber plate 823 in the inner cavity of the shell 821 needs to be adjusted first according to the size and weight of the workpieces. By rotating the threaded rod 822, the rubber plate 823 can be driven to slide in the inner cavity of the shell 821. The moving position of the rubber plate 823 can be limited by the T-shaped slider. Then, when the position height of the rubber plate 823 in the inner cavity of the shell 821 is determined, a sufficient number of material receiving boxes 8 are placed in the inner cavity of the support frame 2 according to the sorting category requirements. When the material receiving box 8 is pushed into the inner cavity of the support frame 2, a plurality of slide grooves 11 can be used for guidance, so as to quickly push the material receiving box 8 into the inner cavity of the support frame 2.

[0040] Example 3

[0041] like Figure 3 , Figure 4 , Figure 6 As shown, based on Example 2, the utility model provides a technical solution: preferably, a plurality of screw holes 61 are provided in a circular array on the side of the connecting block 6 away from the main intake valve 3, and a second slide groove 721 is provided at the lower part of the lifting plate 72, and the second slide groove 721 is arc-shaped.

[0042] In this embodiment, the installation angle, quantity, height and flow rate of the high-frequency electromagnetic valve 73 need to be adjusted according to the size and volume of the workpiece, and the positions of the air gun assemblies 7 on the connecting block 6 are adjusted according to the positions of the plurality of material receiving boxes 8. The positions of the air gun assemblies 7 can be limited by the cooperation of the bolts and the plurality of screw holes 61, so that the positions of the plurality of lifting plates 72 and the plurality of material receiving boxes 8 correspond one to one. The positions of the plurality of lifting plates 72 are respectively located in front of the openings of the plurality of material receiving boxes 8. After the positions of the plurality of air gun assemblies 7 are determined, The position height of the lifting plate 72 needs to be adjusted according to the size of the workpiece. By adjusting the position height of the lifting plate 72, the position height of the high-frequency solenoid valve 73 and the nozzle 74 can be adjusted. Then, by rotating the high-frequency solenoid valve 73, the nozzle 74 can be driven to adjust the injection angle. After the position adjustment of the air gun assembly 7 is completed, the main air intake valve 3 and the pressure regulating valve 4 with a gauge can cooperate to regulate the air flow rate delivered to the inner cavity of the nozzle 74 according to the weight of the workpiece, so that the nozzle 74 can blow the workpiece into the inner cavity of the receiving box 8.

[0043] The following is a detailed description of the working principle of the highly adaptable pneumatic high-speed sorting mechanism.

[0044] like Figure 1-9 As shown, when the workpieces need to be sorted, the position of the rubber plate 823 in the inner cavity of the shell 821 needs to be adjusted first according to the size and weight of the workpieces. By rotating the threaded rod 822, the rubber plate 823 can be driven to slide in the inner cavity of the shell 821. The moving position of the rubber plate 823 can be limited by the T-shaped slider. Then, when the height of the position of the rubber plate 823 in the inner cavity of the shell 821 is determined, a sufficient number of material receiving boxes 8 are placed in the inner cavity of the support frame 2 according to the needs of the sorting category. When the material receiving box 8 is pushed into the inner cavity of the support frame 2, a plurality of slide grooves 11 can be used for guidance, so as to quickly push the material receiving box 8 into the inner cavity of the support frame 2.

[0045] Then, it is necessary to adjust the installation angle, quantity, height and flow rate of the high-frequency electromagnetic valve 73 according to the size and volume of the workpiece, and adjust the positions of the air gun assemblies 7 on the connecting block 6 according to the positions of the plurality of material receiving boxes 8. By cooperating with the plurality of screw holes 61, the positions of the plurality of air gun assemblies 7 can be limited, so that the positions of the plurality of lifting plates 72 and the plurality of material receiving boxes 8 correspond one to one, and the positions of the plurality of lifting plates 72 are respectively located in front of the openings of the plurality of material receiving boxes 8. After the positions of the plurality of air gun assemblies 7 are determined, it is then necessary to The height of the lifting plate 72 is adjusted according to the size of the workpiece. By adjusting the height of the lifting plate 72, the height of the high-frequency electromagnetic valve 73 and the jet head 74 can be adjusted. Then, by rotating the high-frequency electromagnetic valve 73, the jet head 74 is driven to adjust the injection angle. After the position adjustment of the air gun assembly 7 is completed, the total air intake valve 3 and the pressure regulating valve 4 with a meter can be used to adjust the air flow rate delivered to the inner cavity of the jet head 74 according to the weight of the workpiece, so that the jet head 74 can blow the workpiece into the inner cavity of the receiving box 8.

[0046] After the debugging of the preparatory work is completed, the turntable is then operated to drive the workpieces transported to the turntable to rotate. The workpieces on the turntable can be inspected by the detection device, and the detection data is then transmitted to the controller. The controller then controls the operation of several high-frequency solenoid valves 73, and different workpieces are blown into different inner cavities of receiving boxes 8 according to the detection results. The detected workpieces are collected by the receiving boxes 8, thereby completing the sorting of the workpieces.

[0047] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A highly adaptable pneumatic high-speed sorting mechanism, comprising a bottom plate (1); characterized in that: The upper end of the bottom plate (1) is fixedly connected to a support frame (2), the upper part of the support frame (2) is fixedly connected to a main air intake valve (3), the upper part of the support frame (2) is fixedly connected to a pressure regulating valve (4) with a meter, the side of the support frame (2) away from the main air intake valve (3) is fixedly connected to a fixing block (5), the lower end of the fixing block (5) is fixedly connected to a connecting block (6), the connecting block (6) is fixedly connected to a plurality of air gun assemblies (7) in an annular array, the air gun assemblies (7) include a connecting plate (71), the connecting plate (71) and the connecting block (6) are fixed by bolts. The connecting plate (71) is fixedly connected to a lifting plate (72) on one side away from the connecting block (6); a high-frequency electromagnetic valve (73) is rotatably connected to the lower part of the lifting plate (72); a nozzle (74) is fixedly connected to the side of the high-frequency electromagnetic valve (73) close to the connecting block (6); a plurality of material receiving boxes (8) are slidably connected to the inner cavity of the supporting frame (2); a rubber plate 2 (81) is fixedly connected to the inner cavity of the material receiving box (8); a baffle assembly (82) is arranged on the upper part of the inner cavity of the material receiving box (8); and the baffle assembly (82) is used to slow down the speed at which the workpiece enters.

2. A highly adaptable pneumatic high-speed sorting mechanism according to claim 1, characterized in that: The second rubber plate (81) is arranged in an inclined manner, and the second rubber plate (81) is made of rubber material.

3. A highly adaptable pneumatic high-speed sorting mechanism according to claim 1, characterized in that: A plurality of screw holes (61) are provided in a circular array on one side of the connection block (6) away from the main air intake valve (3).

4. A highly adaptable pneumatic high-speed sorting mechanism according to claim 1, characterized in that: The baffle assembly (82) comprises an outer shell (821), the upper end of the outer shell (821) is fixedly connected to the top wall of the inner cavity of the material receiving box (8), the middle part of the outer shell (821) is rotatably connected to a threaded rod (822), the upper end of the threaded rod (822) passes through the inner cavity of the material receiving box (8) and extends to the outer surface of the material receiving box (8), and the threaded rod (822) is rotatably connected to the material receiving box (8), and the lower end of the threaded rod (822) is threadedly connected to a rubber plate 1 (823), and the rubber plate 1 (823) is slidably connected to the outer shell (821).

5. A highly adaptable pneumatic high-speed sorting mechanism according to claim 4, characterized in that: The upper part of the rubber plate 1 (823) is symmetrically fixedly connected with a T-shaped block, and the rubber plate 1 (823) is made of rubber material.

6. A highly adaptable pneumatic high-speed sorting mechanism according to claim 1, characterized in that: A second slide groove (721) is provided at the lower part of the lifting plate (72), and the second slide groove (721) is arc-shaped.

7. A highly adaptable pneumatic high-speed sorting mechanism according to claim 1, characterized in that: The upper end of the bottom plate (1) is provided with a plurality of slide grooves (11), and the slide grooves (11) are slidably connected to the material receiving box (8).

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