Automatic slicing device for waste plastic bottle regeneration processing
By designing an automatic slice device including a compression mechanism and a slice mechanism, the problem of low slice efficiency of waste plastic bottles in the prior art is solved, and efficient and accurate slice processing is achieved to adapt to plastic bottles of different sizes.
Patent Information
- Application Number
- CN202421835016.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, the slice efficiency of waste plastic bottles is low, and it is impossible to ensure that each plastic bottle is fed at a uniform speed, and it is unable to adapt to plastic bottles of different sizes, resulting in low processing efficiency.
An automatic slicing device including a compression mechanism and a slicing mechanism is designed. The compression mechanism realizes batch compression and loading of waste plastic bottles through hydraulic cylinders and hydraulic push rods to ensure uniform size; the slicer controls the rotation of the slicer blade by driving the motor to achieve continuous slice.
It improves the slice efficiency of waste plastic bottles, ensures slice quality and accuracy, adapts to plastic bottles of different sizes, reduces manual operation, and improves operation safety and material utilization.
Smart Images

Figure CN222844506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic recycling and processing, in particular to an automatic slicing device for recycling and processing waste plastic bottles. Background Art
[0002] Plastic products are everywhere in daily life and agricultural production. When the lifespan or purpose of use of these products is reached, they will be discarded and become waste plastics. The properties of the plastic material itself have not changed much, so it can be recycled and reprocessed into plastic products with appropriate methods and then reused. In daily life, a large number of waste plastic bottles are generated. Slicing equipment is needed to recycle and reuse these waste plastic bottles; slicing equipment is a kind of equipment for slicing waste plastic bottles.
[0003] As disclosed in Chinese Patent Publication No. (CN217047124U), an automatic slicing device for recycling waste plastics is provided. The automatic slicing device for recycling waste plastics comprises: a base; a shell, the bottom of the shell is arranged on the top of the base, a box body is arranged at the bottom of the inner wall of the shell, a threaded rod is arranged between the two sides of the inner wall of the box body, a threaded block is arranged on the outer surface of the threaded rod, the top of the threaded block passes through the box body and extends to the top of the box body, and a first transmission wheel is arranged on the outer surface of the threaded rod. The automatic slicing device for recycling waste plastics provided by the utility model can realize the automatic feeding function, and fix the supply amount each time, so that the size of each slice is fixed, thereby ensuring the slicing quality, and at the same time can adjust the supply amount of plastic bottles each time, so as to cut bottle slices of different specifications.
[0004] However, the prior art such as the above-mentioned patent publication still has the problem of low efficiency in slicing waste plastic bottles. For example, in the prior art, a feeding structure driven by a threaded gear is provided to push the waste plastic bottles forward for slicing during a rotation process. However, this method can only push sorted waste plastic bottles, resulting in low processing efficiency. The sizes of waste plastic bottles are different, and the prior art cannot ensure that each one is fed at a uniform speed during pushing. Therefore, this method is not convenient for use in large-scale recycling processing. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic slicing device for recycling waste plastic bottles, which has the advantages of high slicing efficiency for waste plastic bottles, and solves the problem of low slicing efficiency for waste plastic bottles in the prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic slicing device for recycling and processing waste plastic bottles, comprising a chassis, the inner top wall of the chassis is provided with a compression mechanism for batch compression and feeding of waste plastic bottles, and the right inner wall of the chassis is provided with a slicing mechanism for slicing the waste plastic bottles compressed by the compression mechanism;
[0007] The compression mechanism includes a connecting box fixed to the inner top wall of the chassis, a compression frame is fixed between the upper and lower inner walls of the connecting box, a compression plate is horizontally fixed between the four inner walls of the compression frame, a hydraulic cylinder is fixed to the upper surface of the chassis, and the outer side of the hydraulic cylinder output shaft is fixed to the upper surface of the compression plate, a hydraulic push rod is fixed to the left side of the connecting box, the outer side of the hydraulic push rod output shaft passes through and extends to the left inner wall of the compression frame and is fixed with a loading push plate, a discharge port corresponding to the position of the loading push plate is opened on the right inner wall of the compression frame, and a guide cover is fixed to the inner wall of the discharge port, and a discharge pipe is connected to the right side of the guide cover.
[0008] Furthermore, a controller is fixed to the lower surface of the connection box, and the length of the hydraulic push rod is greater than the length of the connection box.
[0009] Furthermore, a feed port is provided on one side opposite to the connection box and the machine box, and a feed hopper is fixed on the inner wall of the feed port.
[0010] Furthermore, a compression inlet is provided on the back of the compression frame, and a drainage pipe is fixed on the inner wall of the compression inlet, and the top of the drainage pipe is fixed to the bottom of the feed hopper.
[0011] Furthermore, the slicing mechanism includes a support frame fixed to the right inner wall of the chassis, the right inner wall of the support frame is rotatably connected to a rotating shaft through a bearing, a slicing knife is fixed to the left end of the rotating shaft, a driving motor is fixed to the right side of the chassis, the outer side of the driving motor output shaft is fixed to the right end of the rotating shaft, a stabilizing frame is fixed to the inner wall of the support frame, and the outer side of the rotating shaft is rotatably connected to the inside of the stabilizing frame through a bearing.
[0012] Furthermore, the slicing knife is composed of a central axis and a plurality of blades distributed in a ring shape outside the central axis, and a baffle is fixed on the inner wall of the chassis and outside the slicing knife.
[0013] Furthermore, a cleaning port is provided on the right inner wall of the chassis and below the driving motor, and a collecting frame is slidably connected to the inner wall of the cleaning port.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] 1. The automatic slicing device for recycling waste plastic bottles is provided with a compression mechanism. Through the design of the compression mechanism, batch compression and feeding of waste plastic bottles can be realized to improve processing efficiency. The compression plate limits the size of the waste plastic bottles after compression to make it close to the aperture of the discharge pipe, thereby ensuring the uniformity and accuracy of subsequent slicing processing. The automatic control of the hydraulic cylinder and the hydraulic push rod reduces manual operation, reduces labor intensity, and improves operational safety. Through the cooperation of the feeding push plate and the guide cover, efficient transportation of waste plastic bottles is realized, providing guarantee for continuous slicing processing. The compression mechanism can adapt to waste plastic bottles of different sizes and has certain flexibility and adaptability.
[0016] 2. The automatic slicing device for recycling waste plastic bottles is equipped with a slicing mechanism, which can achieve continuous slicing of waste plastic bottles and improve production efficiency. The rotation of the rotating shaft is controlled by a driving motor, so the slicing speed and quality can be accurately controlled. The use of a stabilizing frame ensures the stability of the rotating shaft during high-speed rotation, reduces vibration, and improves slicing accuracy. The slicing knife consists of a central axis and annularly distributed blades, which can achieve uniform and high-quality slicing. The sliced plastic sheets enter the collection frame through an automated collection system, reducing the need for manual collection. Accurate slicing control reduces material waste and improves material utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the compression mechanism of the utility model;
[0019] Figure 3 This is a side view of the connection box of the utility model;
[0020] Figure 4 It is a partial schematic diagram of the compression mechanism of the utility model;
[0021] Figure 5 It is a schematic diagram of the slicing mechanism of the utility model.
[0022] In the figure: 1 chassis, 2 compression mechanism, 21 connection box, 22 compression frame, 23 compression plate, 24 hydraulic cylinder, 25 hydraulic push rod, 26 loading push plate, 27 guide cover, 28 discharge pipe, 29 feed hopper, 210 drainage pipe, 3 slicing mechanism, 31 support frame, 32 rotating shaft, 33 slicing knife, 34 driving motor, 35 stabilizing frame, 36 collecting frame. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 In this embodiment, an automatic slicing device for recycling and processing waste plastic bottles includes a chassis 1, the inner top wall of the chassis 1 is provided with a compression mechanism 2 for batch compression and feeding of waste plastic bottles, and the right inner wall of the chassis 1 is provided with a slicing mechanism 3 for slicing the waste plastic bottles compressed by the compression mechanism 2.
[0025] See also Figures 2 to 4 In order to compress the waste plastic bottles before slicing, the compression mechanism 2 in this embodiment includes a connection box 21 fixed to the top wall of the chassis 1, a compression frame 22 is fixed between the upper and lower inner walls of the connection box 21, the waste plastic bottles are positioned in the compression frame 22, ready to be compressed by the compression plate 23, and the compression plate 23 is horizontally fixed between the four inner walls of the compression frame 22. A hydraulic cylinder 24 is fixed to the upper surface of the chassis 1, and the outer side of the output shaft of the hydraulic cylinder 24 is fixed to the upper surface of the compression plate 23. When the hydraulic cylinder 24 is started, the compression plate 23 moves downward to compress the waste plastic bottles to a size close to the aperture of the discharge pipe 28. The compression plate 23 has a distance limit to ensure that the size of the compressed waste plastic bottles is suitable. For the subsequent slicing process, a hydraulic push rod 25 is fixed on the left side of the connecting box 21, and the outer side of the output shaft of the hydraulic push rod 25 passes through and extends to the left inner wall of the compression frame 22 and is fixed with a loading push plate 26. A discharge port corresponding to the position of the loading push plate 26 is opened on the right inner wall of the compression frame 22, and a guide cover 27 is fixed on the inner wall of the discharge port. A discharge pipe 28 is connected to the right side of the guide cover 27. After the compression is completed, the hydraulic push rod 25 is started, and the loading push plate 26 pushes the compressed waste plastic bottles along the guide cover 27 into the discharge pipe 28. The compressed and pushed waste plastic bottles are waiting for slicing in the discharge pipe 28. The entire compression and pushing process is automatically controlled by the controller to ensure accurate compression and pushing.
[0026] In this embodiment, a controller is fixed to the lower surface of the connecting box 21, the length of the hydraulic push rod 25 is greater than the length of the connecting box 21, a feed port is opened on the opposite side of the connecting box 21 and the chassis 1, and a feed hopper 29 is fixed on the inner wall of the feed port, and the waste plastic bottles are put into the compression frame 22 through the feed port of the chassis 1 and the feed hopper 29. A compression inlet is opened on the back of the compression frame 22, and a drainage pipe 210 is fixed on the inner wall of the compression inlet, and the top of the drainage pipe 210 is fixed to the bottom of the feed hopper 29, and the waste plastic bottles slide into the compression frame 22 along the drainage pipe 210 at the bottom of the feed hopper 29.
[0027] See also Figure 5 In order to slice the compressed waste plastic bottles for use, the slicing mechanism 3 in this embodiment includes a support frame 31 fixed to the right inner wall of the chassis 1, and the right inner wall of the support frame 31 is rotatably connected with a rotating shaft 32 through a bearing, and a slicing knife 33 is fixed to the left end of the rotating shaft 32. A driving motor 34 is fixed to the right side of the chassis 1, and the outer side of the output shaft of the driving motor 34 is fixed to the right end of the rotating shaft 32. The compressed waste plastic bottles are positioned in the discharge pipe 28 and are ready for slicing. The driving motor 34 is started, and the rotating shaft 32 drives the slicing knife 33 to rotate. A stabilizing frame 35 is fixed to the inner wall of the support frame 31, and the outer side of the rotating shaft 32 is rotatably connected to the inside of the stabilizing frame 35 through a bearing.
[0028] In this embodiment, the slicing knife 33 is composed of a central axis and a plurality of blades distributed in a ring shape on the outside of the central axis. The slicing knife 33 slices part of the waste plastic bottles extending out of the discharge pipe 28. As the drive motor 34 continues to operate, the slicing knife 33 realizes continuous slicing. A baffle is fixed on the inner wall of the chassis 1 and located on the outside of the slicing knife 33. A cleaning port is provided on the right inner wall of the chassis 1 and located below the drive motor 34. A collection frame 36 is slidably connected to the inner wall of the cleaning port. The cut plastic sheets are discharged from the output end of the slicing mechanism 3 into the collection frame 36 for collection. After slicing is completed, the drive motor 34 is turned off, the rotation of the slicing knife 33 is stopped, and the equipment is cleaned and maintained.
[0029] The working principle of the above embodiment is:
[0030] (1) When the waste plastic bottles are compressed before slicing, the waste plastic bottles are put into the machine through the feed port of the chassis 1 through the feed hopper 29. The waste plastic bottles slide into the compression frame 22 along the drainage pipe 210 at the bottom of the feed hopper 29. The waste plastic bottles are positioned in the compression frame 22 and are ready to be compressed by the compression plate 23. The hydraulic cylinder 24 is started, and the compression plate 23 moves downward to compress the waste plastic bottles to a size close to the aperture of the discharge pipe 28. The compression plate 23 has a distance limit to ensure that the size of the compressed waste plastic bottles is suitable for subsequent slicing processing. After the compression is completed, the hydraulic push rod 25 is started, and the feeding push plate 26 pushes the compressed waste plastic bottles along the guide cover 27 into the discharge pipe 28. The waste plastic bottles that are compressed and pushed into place wait for slicing in the discharge pipe 28. The entire compression and pushing process is automatically controlled by the controller to ensure accurate compression and pushing.
[0031] (2) When the compressed waste plastic bottles are sliced for use, the compressed waste plastic bottles are positioned in the discharge pipe 28 and are ready for slicing. The drive motor 34 is started, and the rotating shaft 32 drives the slicing knife 33 to rotate. The slicing knife 33 slices the portion of the waste plastic bottles extending out of the discharge pipe 28. As the drive motor 34 continues to operate, the slicing knife 33 achieves continuous slicing. The cut plastic sheets are discharged from the output end of the slicing mechanism 3 into the collection frame 36 for collection. After slicing is completed, the drive motor 34 is turned off, the rotation of the slicing knife 33 is stopped, and the equipment is cleaned and maintained.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] The standard parts used in this application document can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in this field. Therefore, this application document will no longer explain the control method and circuit connection in detail.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. An automatic slicing device for recycling waste plastic bottles, comprising a housing (1), characterized in that: The inner top wall of the case (1) is provided with a compression mechanism (2) for batch compression and feeding of waste plastic bottles, and the right inner wall of the case (1) is provided with a slicing mechanism (3) for slicing the waste plastic bottles compressed by the compression mechanism (2); The compression mechanism (2) comprises a connection box (21) fixed to the inner top wall of the case (1); a compression frame (22) is fixed between the upper and lower inner walls of the connection box (21); a compression plate (23) is horizontally fixed between the four inner walls of the compression frame (22); a hydraulic cylinder (24) is fixed to the upper surface of the case (1), and the outer side of the output shaft of the hydraulic cylinder (24) is fixed to the upper surface of the compression plate (23); a hydraulic push rod (25) is fixed to the left side of the connection box (21); the outer side of the output shaft of the hydraulic push rod (25) penetrates and extends to the left inner wall of the compression frame (22) and is fixed with a loading push plate (26); a discharge port corresponding to the position of the loading push plate (26) is opened on the right inner wall of the compression frame (22), and a flow guide cover (27) is fixed to the inner wall of the discharge port; and a discharge pipe (28) is connected to the right side of the flow guide cover (27).
2. The automatic slicing device for recycling waste plastic bottles according to claim 1 is characterized by: A controller is fixed on the lower surface of the connection box (21), and the length of the hydraulic push rod (25) is greater than the length of the connection box (21).
3. The automatic slicing device for recycling waste plastic bottles according to claim 1 is characterized in that: A feed port is provided on one side of the connection box (21) and the machine box (1) opposite to each other, and a feed hopper (29) is fixed on the inner wall of the feed port.
4. The automatic slicing device for recycling waste plastic bottles according to claim 3 is characterized by: A compression inlet is provided on the back of the compression frame (22), and a drainage pipe (210) is fixed to the inner wall of the compression inlet, and the top of the drainage pipe (210) is fixed to the bottom of the feed hopper (29).
5. The automatic slicing device for recycling waste plastic bottles according to claim 1 is characterized by: The slicing mechanism (3) comprises a support frame (31) fixed to the right inner wall of the chassis (1); the right inner wall of the support frame (31) is rotatably connected to a rotating shaft (32) via a bearing; a slicing knife (33) is fixed to the left end of the rotating shaft (32); a driving motor (34) is fixed to the right side of the chassis (1); the outer side of the output shaft of the driving motor (34) is fixed to the right end of the rotating shaft (32); a stabilizing frame (35) is fixed to the inner wall of the support frame (31); and the outer side of the rotating shaft (32) is rotatably connected to the inside of the stabilizing frame (35) via a bearing.
6. The automatic slicing device for recycling waste plastic bottles according to claim 5, characterized in that: The slicing knife (33) is composed of a central axis and a plurality of blades distributed in a ring shape outside the central axis. A baffle is fixed on the inner wall of the chassis (1) and outside the slicing knife (33).
7. The automatic slicing device for recycling waste plastic bottles according to claim 5, characterized in that: A cleaning port is provided on the right inner wall of the chassis (1) and is located below the drive motor (34), and a collecting frame (36) is slidably connected to the inner wall of the cleaning port.
Citation Information
Patent Citations
Automatic slicing device for waste plastic regeneration processing
CN217047124U