Circuit board gelling machine
By designing a small circuit board gel machine including a conveyor belt, UV light source board and a light shield, the existing large gel machine has solved the problem of large area and high investment, and the effect of fast gel and efficient production of circuit boards is achieved.
Patent Information
- Application Number
- CN202421578521.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing large gel machines cover a large area, have a long wiring time and are highly invested in the early stages, making it difficult to meet the production needs of circuit board gels on small workbenches.
A small circuit board gel machine is designed, including a conveyor belt, a UV light source plate and a light shield. The conveyor belt is composed of horizontally arranged conveyor rollers and motors. The UV light source plate is installed in the light shield. The width adjustment plate can be adjusted into two narrower gel production lines or a wider production line.
The circuit board gel machine is small in size and high in efficiency. The circuit board quickly gels through the irradiation area of the UV light source board, meeting the gel production needs set on the workbench.
Smart Images

Figure CN222852459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board processing, in particular to a circuit board gelling machine. Background Art
[0002] After PCBA, the circuit board will be sprayed with glue for protection. The protective glue is applied to the surface of the circuit board to form a thin film that is only 40-60 microns thick and is both light and flexible. It can protect the circuit from damage in conditions such as chemicals (such as fuel, coolant, etc.), vibration, moisture, salt spray, humidity and high temperature, thereby improving and extending the service life of the product and ensuring safety and reliability during use. After spraying, the circuit board can be irradiated with UV light through a gel machine to quickly coagulate the protective glue. However, large gel machines take a long time to arrange the wiring, occupy a large area and have a high initial investment. Therefore, a small gel machine is needed that can be arranged on a workbench as a gel production line to make up for the lack of production capacity. Utility Model Content
[0003] In view of the defects of the background technology, the utility model proposes a circuit board gelling machine, which can be placed on a workbench for use, and has high gelling efficiency and is easy to operate.
[0004] The utility model provides a circuit board gelling machine, comprising a conveyor belt, a UV light source board and a light shield, wherein the conveyor belt is placed on a workbench, the light shield is installed above the conveyor belt, the UV light source board is installed in the light shield, and the UV light source board faces the conveyor belt;
[0005] The conveyor belt includes a row of horizontally arranged conveyor rollers and a motor. The motor is used to drive the conveyor rollers to rotate. The row of conveyor rollers are connected by gear transmission.
[0006] Preferably, the conveyor belt further comprises a base, the conveyor roller and the motor are mounted on the base, and a width adjustment plate is also provided on the base;
[0007] The width adjustment plate extends along the length direction of the base and can slide along the width direction of the base. The width adjustment plate is provided with a row of through holes, and a row of conveying rollers are set in the row of through holes one by one.
[0008] Preferably, the base comprises a bottom plate and folded edges on both sides of the bottom plate in the width direction, wherein a row of first mounting holes and a row of transmission gear mounting holes are staggeredly provided on one side of the folded edge, and a row of second mounting holes are provided on the other side of the folded edge, and the first mounting holes and the second mounting holes are arranged in pairs one by one;
[0009] The conveying rollers are rotatably mounted in a pair of first mounting holes and a second mounting hole one by one, and a toothed disc is provided at one end of the conveying roller close to the first mounting hole;
[0010] A transmission gear is rotatably installed in each transmission gear installation hole, and each transmission gear is meshed and connected with the toothed discs of two adjacent conveying rollers;
[0011] The rotating shaft of the motor is connected to a transmission gear plate through a keyway.
[0012] Preferably, two UV light source boards that can be turned on separately are installed side by side in the light shield, and the two UV light source boards and the light shield extend along the long direction of the base.
[0013] Preferably, a feed port on one side of the conveyor belt in the long direction is provided with a feed plate, and a discharge port on the other side is provided with a discharge plate;
[0014] The feed port is provided with a support beam, and the feed plate extends horizontally, with a support leg on one side and the other side resting on the support beam;
[0015] The unloading plate is tilted, one side of which is rotatably mounted on the unloading port, and the other side is placed on the workbench.
[0016] Preferably, a heat exchange air duct is provided between the top of the UV light source plate and the light shield, an exhaust fan is provided on the top of the light shield, and the bottom of the exhaust fan is communicated with the heat exchange air duct.
[0017] Preferably, a plurality of telescopic columns extend upward from a folded edge on one side of the bottom plate, a hanging plate is provided on the top of the telescopic column, and the top of the sunshade is screwed and fixed to the hanging plate.
[0018] Preferably, the circuit board gelling machine further comprises an accessory ceramic plate, which is used for loading the circuit boards through the conveyor belt.
[0019] Preferably, a handle is also provided on the top of the sunshade.
[0020] The beneficial effects of the utility model include: the circuit board gelling machine has a small size and high efficiency, it is provided with a conveyor belt composed of conveyor rollers and a UV light source board with a light shield, the circuit boards pass through the irradiation area of the UV light source board in sequence to quickly gel; two UV light source boards that can be opened separately are installed side by side in the light shield, and can be adjusted to two narrower gel production lines or one wider production line in conjunction with a width adjustment plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is described in detail below with reference to the embodiments and drawings, wherein:
[0022] Figure 1 It is a three-dimensional diagram of the circuit board gel machine of the utility model.
[0023] Figure 2 It is a left side view of the circuit board gel machine of the utility model.
[0024] Figure 3 It is a rear view of the circuit board gel machine of the utility model.
[0025] Figure 4 It is a structural schematic diagram of the base of the utility model.
[0026] Reference numerals:
[0027] 1- conveyor belt, 11- feed port, 12- feed plate, 13- feed port, 14- feed plate, 15- support beam, 2- UV light source board, 3- light shield, 31- heat exchange air duct, 32- exhaust fan, 33- handle, 4- conveyor roller, 41- toothed disc, 5- motor, 6- base, 61- bottom plate, 62- folding edge, 63- first mounting hole, 64- transmission gear mounting hole, 65- second mounting hole, 66- telescopic column, 67- hanging plate, 7- width adjustment plate, 8- transmission gear, 9- ceramic plate. DETAILED DESCRIPTION
[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0029] Thus, a feature indicated in this specification will be used to illustrate one of the features of an embodiment of the utility model, rather than implying that each embodiment of the utility model must have the described feature. In addition, it should be noted that this specification describes many features. Although some features can be combined together to illustrate possible system designs, these features can also be used in other combinations that are not explicitly described. Thus, unless otherwise stated, the described combinations are not intended to be limiting.
[0030] The principle of the present utility model is described in detail below with reference to the accompanying drawings and embodiments.
[0031] The utility model proposes a circuit board gelling machine, as shown in 1-4, comprising a conveyor belt 1, a UV light source board 2 and a light shield 3, the conveyor belt 1 is placed on a workbench, the light shield 3 is installed above the conveyor belt 1, the UV light source board 2 is installed in the light shield 3, and the UV light source board 2 is directly opposite to the conveyor belt 1; the conveyor belt 1 comprises a row of horizontally arranged conveyor rollers 4 and a motor 5, the motor 5 is used to drive the conveyor rollers 4 to rotate, and the row of conveyor rollers 4 are connected by gear transmission. This embodiment has a small volume and high efficiency, and is provided with a conveyor belt 1 composed of conveyor rollers 4 and a UV light source board 2 with a light shield 3, and the circuit board passes through the irradiation area of the UV light source board 2 in sequence to quickly gel.
[0032] In this embodiment, the conveyor belt 1 further includes a base 6, on which the conveyor rollers 4 and the motor 5 are mounted, and a width adjustment plate 7 is also provided on the base 6. The width adjustment plate 7 extends along the length direction of the base 6 and can slide along the width direction of the base 6. The width adjustment plate 7 is provided with a row of perforations, and a row of conveyor rollers 4 are arranged one by one in the row of perforations. The circuit board is prone to deflection when moving on the transmission roller, and the width adjustment plate 7 is used to limit the deflection of the circuit board. When the area of the circuit board is small, a circuit board can be placed on each side of the width adjustment plate 7; when the area of the circuit board is large, the width adjustment plate 7 can be adjusted and moved to one side of the base 6.
[0033] In this embodiment, the base 6 includes a bottom plate 61 and folded edges 62 located on both sides of the bottom plate 61 in the width direction, wherein a row of first mounting holes 63 and a row of transmission gear mounting holes 64 are staggered on one side of the folded edge 62, and a row of second mounting holes 65 are arranged on the other side of the folded edge 62, and the first mounting holes 63 and the second mounting holes 65 are arranged in pairs. The conveying rollers 4 are rotatably mounted in a pair of first mounting holes 63 and second mounting holes 65 one by one, and a toothed disc 41 is provided at one end of the conveying roller 4 close to the first mounting hole 63. A transmission gear 8 is rotatably mounted in each transmission gear mounting hole 64, and each transmission gear 8 is meshed and connected with the toothed discs 41 of two adjacent conveying rollers 4; the rotating shaft of the motor 5 is connected with a transmission toothed disc 41 through a keyway. The conveying roller 4, the base 6 and the transmission gear 8 are all metal parts, which can avoid aging due to UV radiation.
[0034] In this embodiment, two UV light source boards 2 that can be opened separately are installed side by side in the light shield 3, and the two UV light source boards 2 and the light shield 3 extend along the long direction of the base 6. The two UV light source boards 2 that can be opened separately can be adjusted to two narrower gel production lines or one wider production line by cooperating with the width adjustment plate 7.
[0035] In this embodiment, a feed plate 12 is provided at a feed port 11 on one side of the long direction of the conveyor belt 1, and a discharge port 13 on the other side is provided with a discharge plate 14; a support beam 15 is provided at the feed port 11, and the feed plate 12 extends horizontally, with a support leg provided on one side and the other side mounted on the support beam; the discharge plate 14 is tilted, with one side rotatably mounted on the discharge port 13 and the other side placed on the workbench. The feed plate 12 can be selected as needed and can be placed on the feed port 11 for use when needed. The operator manually places the circuit board on the feed plate 12, pushes the circuit board horizontally to feed it into the conveyor belt 1, and after the circuit board comes out of the discharge port 13, it slides along the discharge plate 14 onto the workbench.
[0036] In this embodiment, a heat exchange air duct 31 is provided between the top of the UV light source board 2 and the light shield 3, an exhaust fan 32 is provided on the top of the light shield 3, and the bottom of the exhaust fan 32 is connected to the heat exchange air duct 31. The heat exchange air duct 31 and the exhaust fan 32 can help the UV light source board 2 to dissipate heat.
[0037] In this embodiment, a plurality of telescopic columns 66 are extended upward from a folded edge 62 on one side of the bottom plate 61, and a hanging plate 67 is provided at the top of the telescopic column 66. The top of the light shield 3 is screwed and fixed to the hanging plate 67. The telescopic column 66 can change the distance between the UV light source board 2 and the conveyor belt 1 to adapt to circuit boards of different heights.
[0038] In this embodiment, the circuit board gel machine further includes an accessory ceramic plate 9, which is used to load circuit boards through the conveyor belt 1. The ceramic plate 9 is used to load circuit boards with a smaller area to prevent the circuit boards from being unable to be conveyed through the conveyor roller 4 due to their small area.
[0039] In this embodiment, a handle 33 is further provided on the top of the light shield 3, so that the operator can carry the circuit board gelling machine to replace the workbench and form a gelling production line at any time.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A circuit board gel machine, characterized in that: It includes a conveyor belt, a UV light source board and a light shield, wherein the conveyor belt is placed on a workbench, the light shield is installed above the conveyor belt, the UV light source board is installed in the light shield, and the UV light source board is facing the conveyor belt; The conveyor belt comprises a row of horizontally arranged conveyor rollers and a motor, wherein the motor is used to drive the conveyor rollers to rotate, and the row of conveyor rollers are connected via gear transmission.
2. The circuit board gelling machine according to claim 1, characterized in that: The conveyor belt also includes a base, the conveyor roller and the motor are mounted on the base, and a width adjustment plate is also provided on the base; The width adjustment plate extends along the length direction of the base and can slide along the width direction of the base. The width adjustment plate is provided with a row of through holes, and the row of conveying rollers are arranged one by one in the row of through holes.
3. The circuit board gelling machine as claimed in claim 2, characterized in that: The base comprises a bottom plate and folded edges on both sides of the bottom plate in a width direction, wherein a row of first mounting holes and a row of transmission gear mounting holes are staggeredly provided on one folded edge, and a row of second mounting holes are provided on the other folded edge, and the first mounting holes and the second mounting holes are arranged in pairs one by one; The conveying rollers are rotatably mounted one by one in a pair of first mounting holes and a second mounting hole, and a toothed disc is provided at one end of the conveying roller close to the first mounting hole; A transmission gear is rotatably installed in each transmission gear installation hole, and each transmission gear is meshed and connected with the toothed discs of two adjacent conveying rollers; The rotating shaft of the motor is connected to a transmission gear disc through a keyway.
4. The circuit board gelling machine as claimed in claim 3, characterized in that: Two UV light source boards which can be opened separately are installed side by side in the light shield, and the two UV light source boards and the light shield extend along the long direction of the base.
5. The circuit board gelling machine as claimed in claim 4, characterized in that: A feeding port on one side of the conveyor belt in the long direction is provided with a feeding plate, and a discharging port on the other side is provided with a discharging plate; The feed port is provided with a support beam, the feed plate extends horizontally, one side of the feed plate is provided with a support leg, and the other side is placed on the support beam; The unloading plate is tilted, one side of which is rotatably mounted on the unloading port, and the other side is placed on the workbench.
6. The circuit board gelling machine as claimed in claim 5, characterized in that: A heat exchange air duct is arranged between the top of the UV light source plate and the light shield, an exhaust fan is arranged on the top of the light shield, and the bottom of the exhaust fan is communicated with the heat exchange air duct.
7. The circuit board gelling machine as claimed in claim 6, characterized in that: A plurality of telescopic columns are extended upward from a folded edge on one side of the bottom plate, a hanging plate is arranged on the top of the telescopic column, and the top of the light shield is screwed and fixed to the hanging plate.
8. The circuit board gelling machine as claimed in claim 7, characterized in that: The circuit board gel machine also includes an accessory ceramic plate, which is used to load circuit boards through the conveyor belt.
9. The circuit board gelling machine as claimed in claim 8, characterized in that: A handle is also provided on the top of the sunshade.