Standard knot single-limb spot welding tool

By designing standard section single-limb spot welding equipment, including support frame, limiting mechanism and rotating disc, the existing welding sleeve methods are complicated and positioning errors are large, and the welding efficiency and product quality are improved.

CN222857143UActive Publication Date: 2025-05-13YANTAI HAISHAN CONSTR MASCH CO LTD
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Patent Information

Application Number
CN202421709759.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-13
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing welded sleeves are cumbersome, the measurement and positioning take a long time, the processing efficiency is low, and the product quality is easily unstable due to human error and the rework rate is high.

Method used

A standard section single-limb spot welding tool is designed, including components such as support frame, limiting mechanism and rotating disc. The single-limb angle steel is supported through the support frame, and the limiting mechanism fixes the casing position. The rotating disc facilitates welding of the casing and single-limb angle steel at different positions.

Benefits of technology

It improves the efficiency and accuracy of welding operations, reduces artificial positioning errors, ensures product quality after welding, and reduces the rework rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a standard knot single-limb spot welding tool, which belongs to the technical field of welding, and comprises a support frame used for supporting single-limb angle steel, the support frame is supported by a base, the support frame is rotatably connected with the base, the two ends of the base are also provided with support parts used for supporting a sleeve, and the support parts are connected with the sleeve. The supporting part is provided with a limiting mechanism used for limiting the position of the casing pipe, and when the single-limb angle steel is attached to the casing pipe, the casing pipe is limited through the limiting mechanism. The positioning device is convenient to operate, errors caused by manual positioning are basically avoided, and the quality of welded products can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a standard-section single-limb spot welding tool. Background Art

[0002] The standard section mainly includes single limb, horizontal web member, diagonal web member, connecting plate and other structures. The single limb is also called main limb, or single limb angle steel or main limb angle steel, which is composed of two mutually perpendicular steel plates.

[0003] The upper and lower ends of the main limb angle steel of the tower crane standard section are welded with sleeves to connect and fix with the adjacent standard section. The existing method of welding sleeves is relatively cumbersome. First, the welding point must be marked on the main limb angle steel, and then a single sleeve must be matched with the main limb, and then welded. This method of measurement and positioning takes a lot of time, has low processing efficiency, and may also cause measurement errors due to human factors. The product quality cannot be guaranteed and the rework rate is high. Utility Model Content

[0004] The utility model aims at the deficiencies in the prior art and provides a standard-section single-limb spot welding tool.

[0005] The technical solution of the utility model to solve the above technical problems is as follows:

[0006] A standard-section single-limb spot welding tool comprises a support frame for supporting a single-limb angle steel, the support frame is supported by a base, and the support frame is rotatably connected to the base, and support parts for supporting a sleeve are provided at both ends of the base, and the support part is provided with a limiting mechanism for limiting the position of the sleeve, and when the single-limb angle steel is in contact with the sleeve, the sleeve is limited by the limiting mechanism.

[0007] The effect of adopting the above technical scheme is: when it is necessary to weld the sleeve and the single-leg angle steel, the operator places the single-leg angle steel on the support frame, supports the single-leg angle steel through the support frame, and then makes the sleeve steel on the support part, supports the sleeve with the support part, and then drives the limiting mechanism. After the limiting mechanism is started, the position of the sleeve can be fixed, that is, the sleeve is limited, and the two sleeves are respectively on both sides of the single-leg angle steel (the outside of two mutually perpendicular steel plates), and then the operator welds the sleeve and the single-leg angle steel. The operation is convenient, and there is basically no error in manual positioning, and the quality of the product after welding can be guaranteed.

[0008] Furthermore, the support frame includes rotating disks located at both ends of the base, and support wheels located below the rotating disks are provided on both sides of the end of the base. There are two support wheels, and there is a spacing between the two support wheels, which is smaller than the diameter of the rotating disk. The rotating disk is located between the two support wheels; the two rotating disks are connected by a connecting rod, and there are two connecting rods. A V-shaped support block is provided between the two connecting rods for adapting to the single-leg angle steel.

[0009] The effect of adopting the above technical solution is: in the process of welding single-leg angle steel and sleeve, the operator drives the rotating disk to rotate, and the rotation of the rotating disk can drive the entire support frame to rotate, so that the operator can weld different positions of the sleeve and the single-leg angle steel, and the operation is convenient. At the same time, the setting of the two support wheels makes the rotation of the rotating disk more labor-saving.

[0010] Furthermore, a groove is formed at the bottom end of the V-shaped support block.

[0011] The effect of adopting the above technical solution is that when the widths of the two steel plates of the single-leg angle steel are different, the setting of the groove provides redundancy for the connection between the two steel plates of the single-leg angle steel to adapt to different single-leg angle steels.

[0012] Furthermore, each of the support parts includes a support plate located at the end of the connecting rod, the support plate is perpendicular to the connecting rod, the sleeve is placed above the support plate, and the support plate is used to roughly position the sleeve.

[0013] Furthermore, a baffle is provided above the support plate for roughly positioning the sleeve and preventing the sleeve from rotating.

[0014] The effect of adopting the above technical solution is: the operator places the sleeve on the support plate, and the sleeve can be supported by the support plate. At the same time, the baffle is in contact with the sleeve to prevent the sleeve from rotating, thereby improving the accuracy and stability during welding.

[0015] Furthermore, a plurality of V-shaped support blocks are provided, and the V-shaped support blocks at both ends of the connecting rod are provided as a first V-shaped support block and a second V-shaped support block.

[0016] The effect of adopting the above technical solution is: multiple V-shaped support blocks support the single-leg angle steel, further improving the support stability.

[0017] Furthermore, the limiting mechanism includes a positioning shaft arranged on the first V-shaped support block, the positioning shaft is slidably connected to the first V-shaped support block, and one end of the sleeve can be abutted by sliding the positioning shaft, and the sleeve is precisely positioned by the positioning shaft, and the other end of the sleeve abuts on the rotating disk. Two positioning shafts are provided, and the two positioning shafts are connected by a swing connecting rod, and the swing connecting rod is hinged to the positioning shaft, and both ends of the swing connecting rod are fixedly connected to the side of the first V-shaped support block through a fixing plate.

[0018] The effect of adopting the above technical solution is: after the sleeve is placed on the support plate, the operator drives the positioning shaft to slide, and the sliding of the positioning shaft makes one end of the positioning shaft abut against one end of the sleeve, and pushes the sleeve to move toward the end close to the rotating disk, so that the other end of the sleeve abuts against the side of the rotating disk, that is, the positioning shaft and the rotating disk squeeze the sleeve, thereby achieving the purpose of fixing the position of the sleeve.

[0019] Furthermore, the base is provided with a driving mechanism for driving the positioning shaft to slide.

[0020] Furthermore, the driving mechanism is a cylinder, the piston rod of the cylinder is fixedly connected to a push plate, the push plate is fixedly connected to a limiting shaft, and the limiting shaft is used to precisely position one end of the sleeve. The limiting shaft has the same structure as the positioning shaft, and the end of the piston rod of the cylinder is connected to a swing connecting rod.

[0021] The effect of adopting the above technical solution is: through the sliding of the piston rod of the cylinder, the two positioning axes can be driven to slide in the direction opposite to the cylinder piston rod, that is, the positioning axes slide close to the end of the rotating disk to limit the sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0023] Figure 2 A top view of an embodiment of the utility model;

[0024] Figure 3 It is a partial schematic diagram of an embodiment of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the first V-shaped support block of the embodiment of the utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the sleeve of the utility model embodiment;

[0027] Figure 6 This is a schematic diagram of the welding of the sleeve and the single-leg angle steel according to the embodiment of the utility model.

[0028] Explanation of the accompanying drawings: 1. base; 3. rotating disk; 4. supporting wheel; 5. connecting rod; 6. V-shaped support block; 7. first V-shaped support block; 8. second V-shaped support block; 9. support plate; 10. baffle bar; 11. positioning shaft; 12. swing connecting rod; 13. fixing plate; 14. guide block; 15. cylinder; 16. reinforcement plate; 17. push plate; 18. limit shaft; 19. groove; 100. sleeve. DETAILED DESCRIPTION

[0029] The principles and features of the present invention are described below in conjunction with all the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0030] The utility model embodiment discloses a standard-section single-limb spot welding tool.

[0031] Reference Figure 1-Figure 6 A standard-section single-limb spot welding tool comprises a support frame for supporting a single-limb angle steel, the support frame is supported by a base 1, and the base 1 is generally placed on the ground; the support frame is rotatably connected to the base 1, and the end of the base 1 is also provided with a support portion for supporting a sleeve 100, the support portion is located at the end of the support frame and is used to cooperate with the support frame, the base 1 is provided with a limiting mechanism for limiting the position of the sleeve 100, and when the main-limb angle steel is in contact with the sleeve 100, the sleeve 100 is limited by the limiting mechanism.

[0032] When it is necessary to weld the sleeve 100 with the single-leg angle steel, the operator places the single-leg angle steel on the support frame, supports the single-leg angle steel through the support frame, and then places the sleeve 100 on the support part, supports the sleeve 100 with the support part, and then drives the limiting mechanism. After the limiting mechanism is started, the position of the sleeve 100 can be fixed, that is, the sleeve 100 is limited, and the two sleeves 100 are respectively on both sides of the single-leg angle steel (the outside of two mutually perpendicular steel plates), and then the operator welds the sleeve 100 and the single-leg angle steel. The operation is convenient, and there is basically no error in manual positioning, and the quality of the product after welding can be guaranteed.

[0033] The two ends of the base 1 are respectively provided with rotating disks 3, namely the left rotating disk 3 and the right rotating disk 3. Support wheels 4 located below the rotating disk 3 are provided on both sides of the end of the base 1. Two support wheels 4 are provided, and there is a spacing between the two support wheels 4, which is smaller than the diameter of the rotating disk 3. The rotating disk 3 is located between the two support wheels 4, that is, the rotating disk 3 is supported by the two support wheels 4. The provision of the two support wheels 4 makes the rotation of the rotating disk 3 more labor-saving.

[0034] In the embodiment of the utility model, the support frame is a connecting rod 5, the rotating shaft of the rotating disk 3 is horizontally arranged, and the two rotating disks 3 are connected by the connecting rod 5. When the operator rotates the rotating disk 3, the connecting rod 5 can be driven to rotate synchronously, that is, the entire support frame can be rotated, so that the operator can weld different positions of the sleeve 100 and the single-leg angle steel, and the operation is convenient; the connecting rod 5 is provided with two, the two connecting rods 5 are in the same plane, and the two connecting rods 5 are parallel, and there is a spacing between the two connecting rods 5, so as to place the single-leg angle steel, and a V-shaped support block 6 is provided between the two connecting rods 5 for adapting to the single-leg angle steel, and a plurality of V-shaped support blocks 6 are arranged at equal or unequal intervals along the length direction of the connecting rod 5, and the single-leg angle steel can be supported by the V-shaped support block 6.

[0035] The bottom end of the V-shaped support block 6 is provided with a groove 19. Figure 4 As shown, when the widths of the two steel plates of the single-leg angle steel are different, the arrangement of the groove 19 provides redundancy for the connection of the two steel plates of the single-leg angle steel to adapt to different single-leg angle steels.

[0036] The support part includes support plates 9 located at both ends of the connecting rod 5. The support plates 9 are V-shaped. In the initial state (when the rotating disk 3 is not rotated), the support plates 9 are located below the connecting rod 5 and welded below the connecting rod 5, that is, the two ends of the support plate 9 are respectively welded below the two connecting rods 5. The support plate 9 is perpendicular to the connecting rod 5, and the sleeve 100 is placed above the support plate 9. A stop bar 10 is arranged above the support plate 9. Two stop bars 10 are arranged. When the sleeve 100 is placed on the support plate 9, one side of each sleeve 100 is against a stop bar 10. Since one side of the sleeve 100 is a plane, Figure 5 As shown, it is only necessary to limit the arc side of the sleeve 100, and the sleeve 100 can be prevented from rotating by the blocking bar 10, thereby improving the precision and stability during welding. Among them, the plane side of the sleeve 100 is welded to the single-leg angle steel.

[0037] For the convenience of description, the V-shaped support blocks 6 at both ends of the connecting rod 5 are respectively set as the first V-shaped support block 7 and the second V-shaped support block 8. Among them, the main purpose of the V-shaped support block 6 between the two connecting rods 5 is to support a single limb with a shorter size, to support the embedded legs, and to facilitate the welding of the embedded legs. The embodiment of the utility model will not be specifically described for the embedded legs.

[0038] The first V-shaped support block 7 and the second V-shaped support block 8 have the same structure, and the first V-shaped support block 7 is taken as an example for description.

[0039] The limiting mechanism includes a positioning shaft 11 arranged on the first V-shaped support block 7, and the positioning shaft 11 is slidably connected to the first V-shaped support block 7, that is, the two positioning shafts 11 pass through the two sides of the first V-shaped support block 7 respectively, and one end of the sleeve 100 can be abutted by the sliding of the positioning shaft 11, and the other end of the sleeve 100 abuts on the rotating disk 3. The ends of the two positioning shafts 11 away from the rotating disk 3 are connected by a swing link 12, and the swing link 12 is located below the positioning shaft 11. The swing link 12 is hinged to the positioning shaft 11, and the two ends of the swing link 12 are fixedly connected to the side of the first V-shaped support block 7 through a fixing plate 13. When the sleeve 100 is placed on the support plate 9, the operator drives the positioning shaft 11 to slide. The sliding of the positioning shaft 11 makes one end of the positioning shaft 11 abut against one end of the sleeve 100, and pushes the sleeve 100 to move toward the end close to the rotating disk 3, so that the other end of the sleeve 100 abuts against the side of the rotating disk 3, that is, the positioning shaft 11 and the rotating disk 3 squeeze the sleeve 100, thereby achieving the purpose of fixing the position of the sleeve 100.

[0040] A guide block 14 is provided at one end of the positioning shaft 11 close to the rotating disk 3. The diameter of the guide block 14 is smaller than the diameter of the connecting shaft 11. A through hole is opened in the axial direction of the sleeve 100. The outer diameter of the guide block 14 is less than or equal to the inner diameter of the through hole, so that when the positioning shaft 11 slides toward the end close to the rotating disk 3, the guide block 14 can pass into the through hole, and then the sleeve 100 is abutted against the side of the rotating disk 3 by the continued sliding of the positioning shaft 11, thereby fixing the position of the sleeve 100.

[0041] The base 1 is provided with a driving mechanism for driving the positioning shaft 11 to slide. In the embodiment of the utility model, the driving mechanism adopts a cylinder 15, and the piston rod of the cylinder 15 is hinged to the swing link 12. After the cylinder 15 is started, the piston rod of the cylinder 15 slides, which can drive the two positioning shafts 11 to slide in the opposite direction of the piston rod of the cylinder 15, that is, the positioning shaft 11 slides toward the end close to the rotating disk 3, so as to limit the sleeve 100.

[0042] It should be noted that: in the present embodiment, a push plate 17 is connected to the piston rod of the cylinder 15, and the push plate 17 is located on the side of the rotating disk 3 away from the positioning shaft 11, that is, the rear side of the rotating disk 3, and oppositely, it is set to the front side of the rotating disk 3. Two limit shafts 18 are provided on the push plate 17. After the cylinder 15 is started, the piston rod of the cylinder 15 slides, driving the push plate 17 to slide, and the push plate 17 drives the two limit shafts 18 to slide. The limit shaft 18 passes through the rotating disk 3, and the limit shaft 18 is slidably connected to the rotating disk 3. The end of the limit shaft 18 slides to the front side of the rotating disk 3, and the end of the limit shaft 18 is inserted into the through hole of the sleeve 100 to guide the movement of the sleeve 100. Among them, the structure of the limiting shaft 18 is the same as that of the positioning shaft 11. Through the joint action of the limiting shaft 8 and the positioning shaft 11, the purpose of center positioning of the sleeve 100 can be achieved, and the diameters of the positioning shaft 11 and the guide block 14 are different, so that the end face of the positioning shaft 11 is against the end face of the sleeve 100.

[0043] It should be further explained that: in this embodiment, the lengths of the push rods 17 on the left and right sides are different, the length of the push rod 17 on the right side is smaller than the length of the push rod 17 on the left side, and there is a gap during disassembly to improve the convenience during disassembly.

[0044] In the embodiment of the utility model, a reinforcing plate 16 is provided on one side of the rotating disk 3 close to the first V-shaped support block 7 . When the sleeve 100 repeatedly abuts against the rotating disk 3 , the reinforcing plate 16 can improve the strength.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A standard section single-limb spot welding tool, characterized in that: The invention comprises a support frame for supporting a single-leg angle steel, the support frame being supported by a base (1), and the support frame being rotatably connected to the base (1), and supporting parts for supporting a sleeve (100) being provided at both ends of the base (1), the supporting parts being provided with a limiting mechanism for limiting the position of the sleeve (100), and when the single-leg angle steel and the sleeve (100) are in contact with each other, the sleeve (100) is limited by the limiting mechanism.

2. The standard section single-limb spot welding tool according to claim 1 is characterized in that: The support frame comprises a rotating disk (3) located at both ends of the base (1); support wheels (4) located below the rotating disk (3) are provided on both sides of the end of the base (1); two support wheels (4) are provided, and there is a spacing between the two support wheels (4), the spacing is smaller than the diameter of the rotating disk (3); the rotating disk (3) is located between the two support wheels (4); the two rotating disks (3) are connected by a connecting rod (5); two connecting rods (5) are provided, and a V-shaped support block (6) is provided between the two connecting rods (5) for adapting to the single-leg angle steel.

3. The standard section single-limb spot welding tool according to claim 2 is characterized in that: A groove (19) is formed at the bottom end of the V-shaped support block (6).

4. The standard section single-limb spot welding tool according to claim 2 is characterized in that: Each of the supporting parts comprises a supporting plate (9) located at the end of the connecting rod (5), the supporting plate (9) being perpendicular to the connecting rod (5), the sleeve (100) being placed above the supporting plate (9), and the supporting plate (9) being used to roughly position the sleeve (100).

5. The standard section single-limb spot welding tool according to claim 4 is characterized in that: A blocking bar (10) is arranged above the support plate (9) for roughly positioning the sleeve (100) and preventing the sleeve (100) from rotating.

6. The standard section single-limb spot welding tool according to claim 2, characterized in that: A plurality of the V-shaped support blocks (6) are provided, and the V-shaped support blocks (6) at both ends of the connecting rod (5) are provided as a first V-shaped support block (7) and a second V-shaped support block (8).

7. The standard section single-limb spot welding tool according to claim 6, characterized in that: The limiting mechanism comprises a positioning shaft (11) arranged on the first V-shaped support block (7), the positioning shaft (11) being slidably connected to the first V-shaped support block (7), one end of the sleeve (100) can be abutted by sliding the positioning shaft (11), the sleeve (100) is precisely positioned by the positioning shaft (11), and the other end of the sleeve (100) abuts against the rotating disk (3), two positioning shafts (11) are provided, the two positioning shafts (11) are connected by a swing link (12), the swing link (12) is hinged to the positioning shaft (11), and the two ends of the swing link (12) are fixedly connected to the side of the first V-shaped support block (7) by a fixing plate (13).

8. The standard section single-limb spot welding tool according to claim 7 is characterized in that: The rotating disk (3) is provided with a driving mechanism for driving the positioning shaft (11) to slide.

9. The standard section single-limb spot welding tool according to claim 8, characterized in that: The driving mechanism is a cylinder (15), the piston rod of the cylinder (15) is fixedly connected to a push plate (17), the push plate (17) is fixedly connected to a limit shaft (18), and the limit shaft (18) is used to precisely position one end of the sleeve (100). The limit shaft (18) has the same structure as the positioning shaft (11), and the end of the piston rod of the cylinder (15) is connected to the swing connecting rod (12).