Oil-water interface on-line analysis, identification and acquisition data processing device
By designing an online analysis, identification and acquisition data processing device for oil and water interfaces including multiple sensors and control devices, the problem of small scope of application and limited measurement accuracy of existing devices is solved, real-time monitoring of oil and water interfaces and high-precision data acquisition are realized, and the scope of application is expanded and practicality is improved.
Patent Information
- Application Number
- CN202421829890.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing oil and water interface detection devices have a small scope of application, and cannot be analyzed online online in real time and collected complete data, resulting in limited measurement accuracy.
A data processing device for online analysis, identification and acquisition of oil and water interface is designed, including a liquid inlet, a reversing valve, a metering tank, a liquid level sensor, a temperature sensor, a rotary vortex flowmeter, a differential pressure transmitter, an electromagnetic shutoff valve and a support base. Through the coordinated work of these components, real-time monitoring and data collection of the oil and water interface are achieved.
The device can monitor the liquid level, temperature and gas content of the oil-water interface in real time, expand the scope of detection, improve the measurement accuracy and data acquisition effect, and enhance the practicality and safety of the device.
Smart Images

Figure CN222866009U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil and water, and in particular to an online analysis, identification, acquisition, and data processing device for oil-water interfaces. Background Technology
[0002] Oil-water interface measurement is used in almost every aspect of production and daily life. For example, ships need to monitor and control cargo oil, sewage, ballast water, and fuel oil through tank level measurement; oil refineries and chemical plants need to obtain information about the oil-water interface in storage tanks through level measurement systems in order to implement further integrated control and management. Therefore, the rapid and accurate determination of the location of the oil-water interface has significant application value.
[0003] Currently, commonly used metrology technologies and instrument types on the market include buoyancy-based, capacitive, pressure-based, ultrasonic, and radar-based interface detection. Float-based oil-water interface detection is simple and easy to implement, and has a certain level of accuracy. However, it is relatively difficult to maintain for large oil tanks. Capacitive oil-water interface detection methods have high sensitivity, good dynamic response characteristics, and good anti-interference performance of the capacitance test conversion circuit. However, the measurement accuracy is affected by humidity and pressure, and the price is relatively high among domestic instruments. Differential pressure oil-water interface detectors are installed entirely outside the tank, making maintenance relatively easy, but this method is prone to clogging pipelines, requiring regular drainage, and the measurement accuracy is affected by liquid density. Radar / ultrasonic oil-water interface detectors are suitable for various liquids (such as high-viscosity liquids, where the surface or interface only needs to be horizontal), channels, and open / closed containers, and are less prone to adhesion, cleaning, and leakage problems. However, the measurement accuracy of this detection method is easily affected by the pressure, humidity, and temperature inside the container, and the container is not easy to carry, and the installation of components presents certain difficulties.
[0004] For example, in the patented device and method for detecting the oil-water interface (CN103344300A), the device includes a signal acquisition card, a signal differential amplifier, a microprocessor, a micro motor, a detection electrode, an electrode protective cover, an operating switch, a display, an alarm, a portable handle, and a protective shell. The detection electrode is placed inside the electrode protective cover and is connected to the micro motor via a flexible wire, with the micro motor controlling the descent speed of the detection electrode. The detection electrode is connected to the signal acquisition card via a flexible data cable, bypassing the micro motor. The signal acquisition card is connected to the signal differential amplifier and then to the input port of the microprocessor, which has built-in signal acquisition, filtering, time recording, and data processing programs. This invention is based on the principle of electrostatic induction, and its measurement accuracy is not affected by factors such as viscosity, density, and pressure. It exhibits good detection and measurement stability, and has high detection sensitivity and accuracy.
[0005] The aforementioned patent utilizes the principle of electrostatic induction to achieve good stability in detection and measurement, exhibiting high detection sensitivity and accuracy. However, in daily use, because the device relies on the resistance change of electrodes in oil and water to detect the water depth on the oil surface within the device, other data contained in the oil and water cannot be monitored, thus narrowing the device's applicability. Therefore, it is necessary to invent an online oil-water interface analysis, identification, acquisition, and data processing device to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide an online oil-water interface analysis, identification, data acquisition and processing device to solve the problem of limited applicability mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an online oil-water interface analysis, identification, acquisition, and data processing device, comprising an inlet, a reversing valve installed on one side of the inlet, a first metering tank installed on the outer back wall of the reversing valve, a second metering tank installed on the outer back wall of the reversing valve near the bottom of the first metering tank, a level sensor installed on the top outer wall of the second metering tank, a temperature sensor installed on the outer side wall of the first metering tank, a vortex flow meter installed on one side of the temperature sensor, a differential pressure transmitter installed on one side of the vortex flow meter, an electromagnetic shut-off valve installed on the bottom of the outer side wall of the first metering tank away from the temperature sensor, an outlet installed on one side of the electromagnetic shut-off valve, and a support base provided on the outer bottom wall of the inlet.
[0008] Preferably, the top outer wall of the support base is fixed with multiple sets of support members, and the multiple sets of support members are evenly distributed on the top outer wall of the support base.
[0009] Preferably, the top outer wall of the support base has multiple sets of fixing holes on the side away from the support member, and the multiple sets of fixing holes are evenly distributed on the top outer wall of the support base away from the support member.
[0010] Preferably, a gas guide pipe is installed on the top outer wall of the first metering tank near the liquid level sensor.
[0011] Preferably, two sets of rotary valves are installed on the outer wall of the air guide tube, and the two sets of rotary valves are symmetrically distributed on the outer wall of the air guide tube.
[0012] Preferably, an activated carbon layer is installed on the outer wall of the air guide tube near the top of the rotary valve.
[0013] Preferably, an overflow valve is installed on the top outer wall of the inlet near the outlet.
[0014] The technical effects and advantages of this utility model are as follows:
[0015] 1. In this utility model, oil and gas can be introduced into the first metering tank and the second metering tank respectively through the inlet and the connected reversing valve. The liquid level sensor on the top of the first metering tank and the second metering tank can monitor the liquid level, the temperature sensor on the outer side wall can monitor the temperature of the oil and gas, the vortex flow meter can monitor the gas content in the first metering tank and the second metering tank, and the differential pressure transmitter can convert the monitored data into an electrical signal, which facilitates data collection by the staff. Moreover, the adjustment of the electromagnetic shut-off valve can control the flow rate of the fluid in the outlet, thus expanding the applicability of the device.
[0016] 2. The multiple sets of support components fixed to the top outer wall of the support base in this utility model facilitate the workers to fix and support the equipment. The multiple sets of fixing holes opened on the top of the support base facilitate the device to be fixed to the ground with bolts. The two sets of rotary valves on the outer wall of the gas guide pipe on the first and second metering tanks open and close respectively, which facilitates the monitoring of gas pressure by the vortex flow meter. The activated carbon layer can filter impurities in the gas guide pipe, thereby avoiding damage to the monitoring equipment by impurities. The overflow valve connected to the liquid inlet and liquid outlet can release the gas when the gas pressure in the device is too high, thereby improving the safety of the device and improving its practicality. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of an online oil-water interface analysis, identification, acquisition, and data processing device according to this utility model.
[0019] Figure 2 This is a top view of the structure of the online oil-water interface analysis, identification, acquisition, and data processing device of this utility model.
[0020] Figure 3 This is a bottom view of the structure of the online oil-water interface analysis, identification, data acquisition and processing device of this utility model.
[0021] Figure 4 This is a side view of the data processing device for online analysis, identification, and acquisition of oil-water interface according to this utility model.
[0022] In the diagram: 1. Liquid inlet; 2. Reversing valve; 3. First metering tank; 4. Second metering tank; 5. Liquid level sensor; 6. Temperature sensor; 7. Vortex flow meter; 8. Differential pressure transmitter; 9. Electromagnetic shut-off valve; 10. Liquid outlet; 11. Support base; 12. Support component; 13. Fixing hole; 14. Air guide pipe; 15. Rotary valve; 16. Activated carbon layer; 17. Overflow valve. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Therefore, the following detailed description of the embodiments of this utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but merely to illustrate selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0024] This utility model provides, for example Figure 1-4The illustrated online oil-water interface analysis, identification, acquisition, and data processing device includes an inlet 1. A reversing valve 2 is installed on one side of the inlet 1. A first metering tank 3 is installed on the outer back wall of the reversing valve 2. A second metering tank 4 is installed on the outer back wall of the reversing valve 2 near the bottom of the first metering tank 3. The user can connect the inlet 1 to the first metering tank 3 and the second metering tank 4 via the reversing valve 2, allowing oil and gas introduced into the inlet 1 to be introduced into the first metering tank 3 and the second metering tank 4 respectively via the reversing valve 2. A level sensor 5 is installed on the top outer wall of the second metering tank 4. The user can... Two sets of liquid level sensors 5 are respectively installed on the top outer walls of the first metering tank 3 and the second metering tank 4, so that the operation of the liquid level sensors 5 can monitor the liquid level inside the first metering tank 3 and the second metering tank 4. A temperature sensor 6 is installed on the side outer wall of the first metering tank 3, so that the user can monitor the temperature of the liquid inside the first metering tank 3 and the second metering tank 4 by installing two sets of temperature sensors 6 respectively on the side outer walls of the first metering tank 3 and the second metering tank 4. A vortex flow meter 7 is installed on one side of the temperature sensor 6, so that the user can monitor the temperature of the liquid inside the first metering tank 3 and the second metering tank 4 by installing two sets of temperature sensors 6 respectively on the side outer walls of the first metering tank 3 and the second metering tank 4. The vortex flow meter 7 is connected to the gas outlets at the top of the first metering tank 3 and the second metering tank 4, allowing the vortex flow meter 7 to monitor the gas content in these tanks. A differential pressure transmitter 8 is installed on one side of the vortex flow meter 7. Users can connect the differential pressure transmitter 8 to the gas outlet and to one side of the first metering tank 3, respectively. The transmitter 8 can then monitor the liquid level, density, and pressure of the liquid and gas within the device, converting these parameters into current signals. The device can also communicate with a handheld device for setting and monitoring functions. To facilitate data collection by staff, an electromagnetic shut-off valve 9 is installed on the bottom of the side outer wall of the first metering tank 3, away from the temperature sensor 6. An outlet 10 is installed on one side of the electromagnetic shut-off valve 9. Users can connect the electromagnetic shut-off valve 9 to the outlet 10 in the device to control the flow rate of the liquid discharged by the device. A support base 11 is provided on the bottom outer wall of the inlet 1. Users can place the device, including the inlet 1 and other equipment, on the support base 11, which can be placed on the ground to facilitate the fixation of the device by staff.
[0025] Multiple sets of support members 12 are fixed to the top outer wall of the support base 11. The multiple sets of support members 12 are evenly distributed on the top outer wall of the support base 11. The user can securely connect the device to the support base 11 by fitting the pipes in the device into the multiple sets of support members 12 on the top of the support base 11.
[0026] Multiple sets of fixing holes 13 are provided on the top outer wall of the support base 11 away from the support member 12. The multiple sets of fixing holes 13 are evenly distributed on the top outer wall of the support base 11 away from the support member 12. The user can use the multiple sets of fixing holes 13 on the top of the support base 11 to make it easy for the staff to fix the device to the ground with bolts through the fixing holes 13, thereby avoiding the shaking of the electronic components inside the device from affecting the structure of the device.
[0027] A gas guide pipe 14 is installed on the top outer wall of the first metering tank 3 near the liquid level sensor 5. The user can install the gas guide pipe 14 on the top outer wall of the first metering tank 3 and the second metering tank 4 respectively, so that the gas discharged from the first metering tank 3 and the second metering tank 4 can be transmitted through the gas guide pipe 14.
[0028] Two sets of rotary valves 15 are installed on the outer wall of the gas duct 14. The two sets of rotary valves 15 are symmetrically distributed on the outer wall of the gas duct 14. The user can control the flow of gas in the gas duct 14 by symmetrically installing the two sets of rotary valves 15 on the outer wall of the gas duct 14 and opening and closing the rotary valves 15. The vortex flow meter 7 is installed between the two sets of rotary valves 15, so that the device can be easily monitored by the operator by controlling the opening and closing of the rotary valves 15 separately.
[0029] An activated carbon layer 16 is installed on the outer wall of the gas guide pipe 14 near the top of the rotary valve 15. By installing the activated carbon layer 16 on the top of the rotary valve 15, the gas transmitted in the gas guide pipe 14 can be filtered through the activated carbon layer 16, so that impurities in the gas can be filtered out.
[0030] An overflow valve 17 is installed on the top outer wall of the inlet 1 near the outlet 10. The user can connect the overflow valve 17 to the inlet 1, the reversing valve 2, and the outlet 10 respectively, so that the staff can control the connection between the inlet 1 and the outlet 10 through the overflow valve 17, causing leakage when the inlet pressure in the device exceeds the value, thereby improving the safety of the device.
[0031] Working principle: Oil and gas can be introduced into the first metering tank 3 and the second metering tank 4 respectively through the inlet 1 and the connected reversing valve 2. The liquid level sensor 5 on the top of the first metering tank 3 and the second metering tank 4 can monitor the liquid level, the temperature sensor 6 on the side outer wall can monitor the temperature of the oil and gas, the vortex flow meter 7 can monitor the gas content in the first metering tank 3 and the second metering tank 4, the differential pressure transmitter 8 can convert the monitored data into an electrical signal, thereby facilitating data collection by the operator, and the adjustment of the electromagnetic shut-off valve 9 can control the flow rate of the fluid in the outlet 10, thus expanding the applicability of the device; multiple sets of support components 12 are fixed to the top outer wall of the support base 11. The device is easy for staff to fix and support, and the multiple fixing holes 13 on the top of the support base 11 facilitate the device to be fixed to the ground with bolts. The two sets of rotary valves 15 on the first metering tank 3 and the second metering tank 4, which are connected to the outer wall of the gas guide pipe 14, open and close respectively, which facilitates the monitoring of gas pressure by the vortex flow meter 7. The activated carbon layer 16 can filter the gas impurities in the gas guide pipe 14, thereby avoiding damage to the monitoring equipment by impurities. The overflow valve 17 connected to the liquid inlet 1 and the liquid outlet 10 can release the gas when the gas pressure in the device is too high, thereby improving the safety of the device and improving its practicality. This realizes the function of improving the acquisition effect and practicality of an online oil-water interface analysis, identification and acquisition data processing device.
[0032] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An oil-water interface online analysis, identification, collection and data processing device, comprising a liquid inlet (1), characterized in that: A reversing valve (2) is installed on one side of the liquid inlet (1); a first metering tank (3) is installed on the back outer wall of the reversing valve (2); a second metering tank (4) is installed on the back outer wall of the reversing valve (2) close to the bottom of the first metering tank (3); a liquid level sensor (5) is installed on the top outer wall of the second metering tank (4); a temperature sensor (6) is installed on the side outer wall of the first metering tank (3); a swirl flowmeter (7) is installed on one side of the temperature sensor (6); a differential pressure transmitter (8) is installed on one side of the swirl flowmeter (7); an electromagnetic shut-off valve (9) is installed on the bottom of the side outer wall of the first metering tank (3) away from the temperature sensor (6); a liquid outlet (10) is installed on one side of the electromagnetic shut-off valve (9); and a supporting base (11) is provided on the bottom outer wall of the liquid inlet (1).
2. The oil-water interface online analysis, identification and data collection processing device according to claim 1, characterized in that: A plurality of groups of support members (12) are fixed to the top outer wall of the support base (11), and the plurality of groups of support members (12) are evenly distributed on the top outer wall of the support base (11).
3. The oil-water interface online analysis, identification and data collection processing device according to claim 2 is characterized by: A plurality of groups of fixing holes (13) are provided on a side of the top outer wall of the support base (11) away from the support member (12); the plurality of groups of fixing holes (13) are evenly distributed on a side of the top outer wall of the support base (11) away from the support member (12).
4. The oil-water interface online analysis, identification and data collection processing device according to claim 1, characterized in that: An air guide pipe (14) is installed on a side of the top outer wall of the first metering tank (3) close to the liquid level sensor (5).
5. The oil-water interface online analysis, identification and data collection processing device according to claim 4, characterized in that: Two groups of rotary valves (15) are installed on the outer wall of the air guide tube (14), and the two groups of rotary valves (15) are symmetrically distributed on the outer wall of the air guide tube (14).
6. The oil-water interface online analysis, identification and data collection processing device according to claim 5, characterized in that: An activated carbon layer (16) is installed on the outer wall of the air guide tube (14) near the top of the rotary valve (15).
7. The oil-water interface online analysis, identification and data collection processing device according to claim 1, characterized in that: An overflow valve (17) is installed on a side of the top outer wall of the liquid inlet (1) close to the liquid outlet (10).
Citation Information
Patent Citations
Detection device of oil-water interface position and detection method thereof
CN103344300A